sensor INFINITI FX35 2004 Service Manual

STEERING ANGLE SENSOR
BRC-63
[VDC/TCS/ABS]
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Revision: 2004 November 2004 FX35/FX45
STEERING ANGLE SENSORPFP:25554
Removal and InstallationAFS0021I
REMOVAL
1. Remove spiral cable assembly. Refer to SRS-38, "SPIRAL CABLE" .
2. Remove steering angle sensor from spiral cable assembly.
INSTALLATION
Install in the reverse order of removal.
NOTE:
After work, make sure to adjust neutral position of steering angle sensor. Refer to BRC-6, "
Adjustment of
Steering Angle Sensor Neutral Position" .
SFIA1404E

BRC-64
[VDC/TCS/ABS]
STEERING ANGLE SENSOR
Revision: 2004 November 2004 FX35/FX45

CO-28
[VQ35DE]
WATER OUTLET AND WATER PIPING
Revision: 2004 November 2004 FX35/FX45
WATER OUTLET AND WATER PIPINGPFP:11060
Removal and InstallationABS007ZU
REMOVAL
1. Remove front engine undercover with power tool.
2. Drain engine coolant from drain plug and water drain plugs on radiator and both sides of cylinder block.
Refer to CO-11, "
Changing Engine Coolant" .
CAUTION:
Perform when engine is cold.
3. Remove engine cover with power tool. Refer to EM-19, "
INTAKE MANIFOLD COLLECTOR" .
4. Remove air duct and air cleaner case assembly. Refer to EM-17, "
AIR CLEANER AND AIR DUCT" .
5. Disconnect radiator upper hose, heater hose and water hose.
6. Remove water outlet and water piping.
INSTALLATION
Note to the following, and install in the reverse order of removal.

Securely insert each hose, and install a clamp at a position where it does not interfere with the pipe bulge.

When inserting a water pipe into water outlet, apply neutral detergent to O-ring.
INSPECTION AFTER INSTALLATION

Check for leaks of engine coolant using radiator cap tester adapter [SST: EG17650301 (J-33984-A)] and
radiator cap tester (commercial service tool). Refer to CO-11, "
CHECKING COOLING SYSTEM FOR
LEAKS" .

Start and warm up engine. Visually make sure that there is no leaks of engine coolant and A/T fluid.
1. Harness bracket 2. Water hose 3. Water bypass hose
4. Engine coolant temperature sensor 5. Gasket 6. Water outlet
7. Heater hose 8. Water pipe 9. Radiator upper hose
10. Heater pipe 11. Washer 12. O-ring
SBIA0484E

RADIATOR
CO-39
[VK45DE]
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Revision: 2004 November 2004 FX35/FX45
RADIATORPFP:21400
Removal and InstallationABS006JS
WARNING:
Never remove radiator cap when engine is hot. Serious burns could occur from high-pressure engine
coolant escaping from thermostat housing.
REMOVAL
1. Remove engine cover with power tool. Refer to EM-168, "ENGINE ROOM COVER" .
2. Remove engine front undercover with power tool.
3. Drain engine coolant from radiator. Refer to CO-36, "
Changing Engine Coolant" .
CAUTION:

Perform this step when engine is cold.

Do not spill engine coolant on drive belts.
4. Remove air duct (inlet), air cleaner case and mass air flow sensor assembly. Refer to EM-172, "
AIR
CLEANER AND AIR DUCT" .
5. Remove radiator hoses (upper and lower).
CAUTION:
Be careful not to allow engine coolant to drive belts.
6. Disconnect A/T fluid cooler hoses.
1. Radiator 2. Upper mount bracket 3. Mounting rubber
4. Radiator hose (lower) 5. Radiator drain plug 6. O-ring
7. A/T fluid cooler hose 8. Radiator hose (upper) 9. Reservoir tank hose
10. Reservoir tank cap 11. Reservoir tank 12. Radiator shroud (lower)
13. Radiator shroud
PBIC1531E

DI-1
DRIVER INFORMATION SYSTEM
K ELECTRICAL
CONTENTS
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SECTION DI
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Revision: 2004 November 2004 FX35/FX45
DRIVER INFORMATION SYSTEM
PRECAUTION ............................................................ 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Wiring Diagrams and Trouble Diagnosis .................. 3
COMBINATION METERS ........................................... 4
System Description .................................................. 4
UNIFIED METER CONTROL UNIT ...................... 4
UNIFIED METER AND A/C AMP. ......................... 4
HOW TO CHANGE THE DISPLAY FOR ODO/
TRIP METER ........................................................ 5
POWER SUPPLY AND GROUND CIRCUIT ........ 5
WATER TEMPERATURE GAUGE ........................ 6
TACHOMETER ..................................................... 6
FUEL GAUGE ....................................................... 6
SPEEDOMETER ................................................... 6
Component Parts and Harness Connector Location ..... 6
Combination Meter ................................................... 7
CHECK .................................................................. 7
Circuit Diagram ........................................................ 8
Wiring Diagram — METER — .................................. 9
Terminals and Reference Value for Combination
Meter ....................................................................... 11
Terminals and Reference Value for Unified Meter
and A/C Amp. ......................................................... 12
Meter/Gauge Operation and Odo/Trip Meter ......... 12
SELF-DIAGNOSIS FUNCTION .......................... 12
HOW TO ALTERNATE DIAGNOSIS MODE ....... 12
CONSULT-II Function ............................................ 13
How to Proceed With Trouble Diagnosis ................ 13
Diagnosis Flow ....................................................... 13
Power Supply and Ground Circuit Inspection ........ 15
Symptom Chart 1 ................................................... 16
Symptom Chart 2 ................................................... 16
Vehicle Speed Signal Inspection ............................ 17
Engine Speed Signal Inspection ............................ 18
Water Temperature Signal Inspection .................... 19
Fuel Level Sensor Signal Inspection 1 ................... 20
FUEL GAUGE ..................................................... 20
Fuel Level Sensor Signal Inspection 2 ................... 21LOW-FUEL WARNING LAMP ............................. 21
CAN Communication System Inspection ................ 22
Communication Line Inspection ............................. 22
Odo/Trip Meter and Illumination Control Switch
Inspection ............................................................... 24
Fuel Gauge Pointer Fluctuates, Indicator Wrong
Value or Varies ....................................................... 24
Fuel Gauge Does Not Move to FULL position ........ 25
Electrical Components Inspection .......................... 25
CHECK FUEL LEVEL SENSOR UNIT ................ 25
Removal and Installation ........................................ 26
COMBINATION METER ASSEMBLY .................. 26
Disassembly and Assembly for Combination Meter ... 26
DISASSEMBLY ................................................... 26
ASSEMBLY ......................................................... 27
Removal and Installation of Odo/Trip Meter and Illu-
mination Control Switch .......................................... 27
REMOVAL ........................................................... 27
INSTALLATION ................................................... 27
UNIFIED METER AND A/C AMP .............................. 28
System Description ................................................. 28
INPUT/OUTPUT SIGNALS ................................. 28
FAIL-SAFE .......................................................... 29
CAN Communication System Description .............. 29
CAN Communication Unit ....................................... 29
Schematic ............................................................... 30
CONSULT-II Function ............................................. 31
CONSULT-II BASIC OPERATION ....................... 31
SELF-DIAGNOSTIC RESULTS ........................... 32
DATA MONITOR ................................................. 32
Removal and Installation of Unified Meter and A/C
Amp. ....................................................................... 34
REMOVAL ........................................................... 34
INSTALLATION ................................................... 34
COMPASS ................................................................. 35
System Description ................................................. 35
DIRECTION DISPLAY ......................................... 35
Wiring Diagram – COMPAS – ................................ 37
Removal and Installation of Compass .................... 38
WARNING LAMPS .................................................... 39

DI-6
COMBINATION METERS
Revision: 2004 November 2004 FX35/FX45
WATER TEMPERATURE GAUGE
The water temperature gauge indicates the engine coolant temperature.
ECM provides a water temperature signal to unified meter and A/C amp. with CAN communication line. Uni-
fied meter and A/C amp. provides a water temperature signal to combination meter for water temperature
gauge with communication line between unified meter and A/C amp. and combination meter.
TACHOMETER
The tachometer indicates engine speed in revolutions per minute (rpm).
ECM provides an engine speed signal to unified meter and A/C amp. with CAN communication line. Unified
meter and A/C amp. provides an engine speed signal to combination meter for tachometer with communica-
tion line between unified meter and A/C amp. and combination meter.
FUEL GAUGE
The fuel gauge indicates the approximate fuel level in the fuel tank.
The fuel gauge is regulated by a variable ground signal supplied

from unified meter and A/C amp. terminal 36

through the fuel level sensor unit and fuel pump (main) terminals 5 and 2, and

through the fuel level sensor unit (sub) terminals 2 and 1

to unified meter and A/C amp. terminal 28 for the fuel gauge.
Unified meter and A/C amp. provides an fuel level signal to combination meter for fuel gauge with communica-
tion line between unified meter and A/C amp. and combination meter.
SPEEDOMETER
ABS actuator and electric unit (control unit) provides a vehicle speed signal to the unified meter and A/C amp.
with CAN communication line. After unified meter and A/C amp. received the vehicle speed signal, it changes
the signal to 8 pulse signal and provides the 8 pulse signal to the combination meter for the speedometer.
Component Parts and Harness Connector LocationAKS005MI
SKIA4796E

DI-12
COMBINATION METERS
Revision: 2004 November 2004 FX35/FX45
Terminals and Reference Value for Unified Meter and A/C Amp.AKS005MN
Meter/Gauge Operation and Odo/Trip MeterAKS005MO
SELF-DIAGNOSIS FUNCTION

Odo/trip meter segment, A/T indicator segment and ICC system display segment operation can be
checked in self-diagnosis mode.

Meters/gauges can be checked in self-diagnosis mode.
HOW TO ALTERNATE DIAGNOSIS MODE
1. Turn ignition switch ON, and switch the odo/trip meter to “trip A” or “trip B”.
NOTE:
If the diagnosis function is activated with the trip meter A displayed, the mileage on the trip meter A will
indicate 0000.0, but the actual trip mileage will be retained. (Trip B operates the same way.)
2. Turn ignition switch OFF.
36 — Trip transfer switch OFFTrip transfer switch is pushed Approx. 0V
Trip transfer switch is released Approx. 5V Terminal
No.Wire
colorItemCondition
Reference value
Ignition
switchOperation or condition
Terminal
No.Wire
colorItemCondition
Reference value
Ignition
switchOperation or condition
1 L CAN H — — —
9PUTX communication line (To
combination meter)ON —
11 R C A N L — — —
19 L/BRX communication line (From
combination meter)ON —
21 R/W Battery power supply OFF — Battery voltage
22 G/R Ignition switch ON or START ON — Battery voltage
26 R/GVehicle speed signal
(8-pulse)ONSpeedometer operated
[When vehicle speed is
approx. 40 km/h (25 MPH)]
28 W/B Fuel level sensor signal — —Refer to DI-25, "
CHECK FUEL
LEVEL SENSOR UNIT" .
29 B Ground (for power) ON — Approx. 0V
30 B Ground ON — Approx. 0V
36 B/W Fuel level sensor ground ON — Approx. 0V
46 L/W Ignition switch ACC or ON ACC — Battery voltage
SKIA3362E
SKIA3361E
PKIA1935E

DI-16
COMBINATION METERS
Revision: 2004 November 2004 FX35/FX45
3. CHECK GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Check continuity between combination meter harness connector
terminals and ground.
3. Check continuity between unified meter and A/C amp. harness
connector terminals and ground.
OK or NG
OK >> INSPECTION END
NG >> Repair harness or connector.
Symptom Chart 1 AKS005MT
Symptom Chart 2AKS005MU
Terminals
Continuity (+)
(–)
ConnectorTerminal
(Wire color)
M205 (B)
Ground Yes 6 (B)
15 (B)
SKIA4833E
Terminals
Continuity (+)
(–)
ConnectorTerminal
(Wire color)
M5629 (B)
Ground Yes
30 (B)
SKIA5202E
Trouble phenomenon Possible cause
Indication is irregular for the speedometer and odo/trip meter. Refer to DI-17, "
Vehicle Speed Signal Inspection" .
Tachometer indication is malfunction. Refer to DI-18, "
Engine Speed Signal Inspection" .
Water temperature gauge indication is malfunction. Refer to DI-19, "
Water Temperature Signal Inspection" .
Fuel gauge indication is malfunction. Refer to DI-20, "
Fuel Level Sensor Signal Inspection 1" .
Low-fuel warning lamp indication is irregular. Refer to DI-21, "
Fuel Level Sensor Signal Inspection 2" .
Indications are irregular for more than one gauge. Replace combination meter.
A/T position indicator is malfunction. Refer to DI-53, "
A/T Indicator Is Malfunction" .
Illumination control does not operate.Refer to DI-24, "
Odo/Trip Meter and Illumination Control Switch
Inspection" .
Displayed item [Code] Inspection contents Possible cause
CAN COMM CIRC [U1000] Inspect the CAN communication.Refer to DI-22, "
CAN Communication System Inspection" .
CAUTION:
Even when there is no malfunction on CAN communica-
tion system, malfunction may be misinterpreted when bat-
tery has low voltage (when maintaining 7-8V for about 2
seconds) or 10A fuse [No. 19, located in the fuse block (J/
B)] is disconnected.

DI-20
COMBINATION METERS
Revision: 2004 November 2004 FX35/FX45
Fuel Level Sensor Signal Inspection 1AKS005MY
The following symptoms do not indicate a malfunction.
FUEL GAUGE

Depending on vehicle position or driving circumstance, the fuel in the tank flows and the pointer may fluc-
tuate.

If the vehicle is fueled with the ignition switch ON, the pointer will move slowly.
1. CHECK UNIFIED METER AND A/C AMP. INPUT SIGNAL
1. Select “METER A/C AMP” on CONSULT-II.
2. Using “FUEL METER” on “DATA MONIOR”, compare the value
of “DATA MONITOR” with fuel gauge pointer of combination
meter.
OK or NG
OK >> GO TO 2.
NG >> Replace combination meter.
2. CHECK FUEL LEVEL SENSOR
Check components. Refer to DI-25, "
CHECK FUEL LEVEL SENSOR UNIT" .
OK or NG
OK >> GO TO 3.
NG >> Replace fuel level sensor unit.
3. CHECK FUEL LEVEL SENSOR (SUB) CIRCUIT
1. Disconnect unified meter and A/C amp. connector and fuel level sensor unit (sub) connector.
2. Check continuity between unified meter and A/C amp. harness
connector M56 terminal 28 (W/B) and fuel level sensor unit (sub)
harness connector B40 terminal 1 (LG).
3. Check continuity between unified meter and A/C amp. harness
connector M56 terminal 28 (W/B) and ground.
OK or NG
OK >> GO TO 4.
NG >> Repair harness or connector.
Fuel gauge pointer Reference value of data monitor [lit.]
Full Approx. 86
Three quarters Applox. 70
Half Approx. 48
A quarter Approx. 25
Empty Approx. 9
PKIA2088E
Continuity should exist.
Continuity should not exist.
SKIA5203E

COMBINATION METERS
DI-21
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Revision: 2004 November 2004 FX35/FX45
4. CHECK FUEL LEVEL SENSOR (MAIN·SUB) CIRCUIT
1. Disconnect fuel level sensor unit and fuel pump (main) connector.
2. Check continuity between fuel level sensor unit (sub) harness
connector B40 terminal 2 (Y) and fuel level sensor unit and fuel
pump (main) harness connector B39 terminal 2 (Y).
3. Check continuity between fuel level sensor unit (sub) harness
connector B40 terminal 2 (Y) and ground.
OK or NG
OK >> GO TO 5.
NG >> Repair harness or connector.
5. CHECK FUEL LEVEL SENSOR (MAIN) CIRCUIT
1. Check continuity between fuel level sensor unit and fuel pump
(main) harness connector B39 terminal 5 (B) and unified meter
and A/C amp. harness connector M56 terminal 36 (B/W).
2. Check continuity between fuel level sensor unit and fuel pump
(main) harness connector B39 terminal 5 (B) and ground.
OK or NG
OK >> GO TO 6.
NG >> Repair harness or connector.
6. CHECK INSTALLATION CONDITION
Check fuel level sensor unit installation, and check whether the float arm interferes or binds with any of the
internal components in the fuel tank.
OK or NG
OK >> Replace unified meter and A/C amp. Refer to DI-34, "Removal and Installation of Unified Meter
and A/C Amp." .
NG >> Install the fuel level sensor unit properly.
Fuel Level Sensor Signal Inspection 2AKS005MZ
The following symptoms do not indicate a malfunction.
LOW-FUEL WARNING LAMP
Depending on vehicle position or driving circumstance, the fuel in the tank flows and the warning lamp ON tim-
ing may change.
1. CHECK FUEL GAUGE
Check if fuel gauge is normally operating.
YES >> Replace combination meter.
NO >> Go to DI-20, "
Fuel Level Sensor Signal Inspection 1" . Continuity should exist.
Continuity should not exist.
SKIA5204E
Continuity should exist.
Continuity should not exist.
SKIA5205E