spark plug INFINITI FX35 2004 Workshop Manual

CYLINDER HEAD
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If the engine speed is out of specified range, check battery liquid for proper gravity. Check engine
speed again with normal battery gravity.

If compression pressure is below minimum value, check valve clearances and parts associated with
combustion chamber (valve, valve seat, piston, piston ring, cylinder bore, cylinder head, cylinder head
gasket). After the checking, measure compression pressure again.

If some cylinders have low compression pressure, pour small amount of engine oil into the spark plug
hole of the cylinder to re-check it for compression.
–If the added engine oil improves the compression, piston rings may be worn out or damaged. Check the
piston rings and replace if necessary.
–If the compression pressure remains at low level despite the addition of engine oil, valves may be mal-
functioning. Check valves for damage. Replace valve or valve seat accordingly.

If two adjacent cylinders have respectively low compression pressure and their compression remains
low even after the addition of engine oil, gaskets are leaking. In such a case, replace cylinder head gas-
kets.
8. After inspection is completed, install removed parts in the reverse order of removal.
9. Start engine, and make sure that engine runs smoothly.
10. Perform trouble diagnosis. If DTC appears, erase it. Refer to EC-726, "
TROUBLE DIAGNOSIS" .
Removal and InstallationABS006IQ
REMOVAL
1. Remove engine assembly from vehicle. Refer to EM-236, "ENGINE ASSEMBLY" .
2. Remove exhaust manifold. Refer to EM-178, "
EXHAUST MANIFOLD AND THREE WAY CATALYST" .
3. Remove camshaft. Refer to EM-208, "
CAMSHAFT" .
1. Engine coolant temperature sensor 2. Washer 3. Cylinder head gasket (left bank)
4. Harness bracket 5. Cylinder head (right bank) 6. Cylinder head bolt
7. Cylinder head gasket (right bank) 8. Cylinder head bolt 9. Cylinder head (left bank)
PBIC2407E

EM-228
[VK45DE]
CYLINDER HEAD
Revision: 2004 November 2004 FX35/FX45
Disassembly and AssemblyABS006IR
DISASSEMBLY
1. Remove spark plug with spark plug wrench (commercial service tool).
2. Remove adjusting shim and valve lifter.

Identify installation positions, and store them without mixing them up.
3. Remove valve collet.

Compress valve spring with valve spring compressor, attach-
ment and adapter (SST). Remove valve collet with magnetic
hand.
CAUTION:
When working, take care not to damage valve lifter holes.
4. Remove valve spring retainer and valve spring.
CAUTION:
Do not remove valve spring seat from valve spring.
5. Push valve stem to combustion chamber side, and remove valve.

Identify installation positions, and store them without mixing them up.
1. Spark plug 2. Adjusting shim 3. Valve lifter
4. Valve collet 5. Valve spring retainer 6. Valve spring (with valve spring seat)
7. Valve oil seal 8. Valve guide 9. Valve seat
10. Valve (INT) 11. Valve (EXH) 12. Cylinder head (left bank)
13. Spark plug tube 14. Cylinder head (right bank)
PBIC2362E
PBIC2360E

CYLINDER HEAD
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6. Remove valve oil seal with valve oil seal puller (SST).
7. If valve seat must be replaced, refer to EM-233, "
VALVE SEAT REPLACEMENT" .
8. If valve guide must be replaced, refer to EM-231, "
VALVE GUIDE REPLACEMENT" .
9. Remove spark plug tube, as necessary.

Using pair of pliers, pull spark plug tube out of cylinder head.
CAUTION:

Take care not to damage cylinder head.

Once removed, spark plug tube will be deformed and cannot be reused. Do not remove it unless
absolutely necessary.
ASSEMBLY
1. When valve guide is removed, install it. Refer to EM-231, "VALVE GUIDE REPLACEMENT" .
2. When valve seat is removed, install it. Refer to EM-233, "
VALVE SEAT REPLACEMENT" .
3. Install valve oil seal.

Install with valve oil seal drift (SST) to match dimension in the
figure.
4. Install valve.

Install in the original position.
NOTE:
Larger diameter valves are for intake side.
5. Install valve spring.

Install smaller pitch (valve spring seat side) to cylinder head
side.
6. Install valve spring retainer.
PBIC0072E
PBIC0073E
PBIC0074E

EM-230
[VK45DE]
CYLINDER HEAD
Revision: 2004 November 2004 FX35/FX45
7. Install valve collet.

Compress valve spring with valve spring compressor, attach-
ment and adapter (SST). Install valve collet with magnetic
hand.
CAUTION:
When working, take care not to damage valve lifter holes.

Tap stem edge lightly with plastic hammer after installation to
check its installed condition.
8. Install valve lifter and adjusting shim.

Install in the original position.
9. Install spark plug tube.

Press-fit spark plug tube following procedure below.
a. Remove old liquid gasket adhering to cylinder-head mounting
hole.
b. Apply liquid gasket to area within approximately 12 mm (0.47 in)
from edge of spark plug tube press-fit side.
Use Genuine RTV Silicone Sealant or equivalent . Refer to
GI-48, "
RECOMMENDED CHEMICAL PRODUCTS AND
SEALANTS" .
c. Using drift, press-fit spark plug tube so that its height “H” is as
specified in the figure.
CAUTION:

When press-fitting, take care not to deform spark plug tube.

After press-fitting, wipe off liquid gasket protruding onto cylinder-head upper face.
10. Install spark plug with spark plug wrench (commercial service tool).
Inspection After DisassemblyABS006IS
VALVE DIMENSIONS

Check dimensions of each valve. For dimensions, refer to .

If dimensions are out of the standard, replace valve.EM-270,
"Valve Dimensions" .
PBIC2360E
Standard press-fit height “H” :
: 38.4 - 39.4 mm (1.512 - 1.551 in)
KBIA1248E
SEM188A

SERVICE DATA AND SPECIFICATIONS (SDS)
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SPARK PLUG
CAMSHAFT AND CAMSHAFT BEARING
Unit: mm (in)
*: Total indicator reading
Valve Lifter
Unit: mm (in)
Valve Clearance
Unit: mm (in)
*: Approximately 20°C (68°F) MakeNGK
Standard typePLFR5A-11
Hot typePLFR4A-11
Cold typePLFR6A-11
Gap (nominal)1.1 mm (0.043 in)
ItemsStandard Limit
Camshaft journal clearanceNo. 1 0.045 - 0.083 (0.0018 - 0.0033) —
No. 2, 3, 4, 5 0.030 - 0.068 (0.0012 - 0.0027) —
Camshaft journal diameterNo. 1 25.938 - 25.955 (1.0212 - 1.0218) —
No. 2, 3, 4, 5 25.953 - 25.970 (1.0218 - 1.0224) —
Camshaft bracket inner diameter 26.000 - 26.021 (1.0236 - 1.0244) —
Camshaft end play 0.115 - 0.188 (0.0045 - 0.0074) —
Cam height “A”Intake 44.865 - 45.055 (1.7663 - 1.7738) 0.2 (0.008)
Exhaust 43.925 - 44.115 (1.7293 - 1.7368) 0.2 (0.008)
Camshaft runout [TIR*] — 0.02 (0.0008)
Camshaft sprocket runout [TIR*] — 0.15 (0.059)
SEM671
ItemsStandard
Valve lifter outer diameter 33.965 - 33.975 (1.3372 - 1.3776)
Valve lifter hole diameter 34.000 - 34.016 (1.3386 - 1.3392)
Valve lifter clearance 0.025 - 0.051 (0.0010 - 0.0020)
Items Hot Cold* (reference data)
Intake 0.304 - 0.416 (0.012 - 0.016) 0.26 - 0.34 (0.010 - 0.013)
Exhaust 0.308 - 0.432 (0.012 - 0.017) 0.29 - 0.37 (0.011 - 0.015)

IDX-7
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ALPHABETICAL INDEX
Propeller shaft ..................................................... PR-6
Propeller shaft on vehicle service ........................ PR-6
Propeller shaft vibration ....................................... PR-6
PS/SEN - Wiring diagram ................ EC-397, EC-1053
R
R/VIEW - Wiring diagram ................................... DI-84
Radiator(VK45DE) ............................................. CO-39
Radiator(VQ35DE) ............................................ CO-14
Rear axle ........................................................... RAX-5
Rear bumper ........................................................ EI-18
Rear combination lamp removal and installation ..........
LT-147
Rear door ............................................ BL-148, GW-80
Rear seat ......................................................... SE-107
Rear suspension ............................................... RSU-5
Rear view monitor ............................................... DI-81
Rear washer .................................................... WW-35
Rear window defogger ...................................... GW-86
Rear wiper ....................................................... WW-35
Refrigerant connection precaution ..................... ATC-8
Refrigerant discharging evacuating charging ATC-137
Refrigerant general precaution .......................... ATC-7
Refrigerant lines ............................................ ATC-137
Refrigerant pressure sensor ........... EC-609, EC-1287,
ATC-90
, ATC-155
Refrigeration cycle ........................................... ATC-21
Removal and installation (A/T) ........... AT-266, AT-269
Removal and installation (Transfer) .................... TF-43
Revolution sensor (A/T) ...................... AT-116, AT-260
Ring gear diff. inspection ................................. RFD-13
Rocker cover(VK45DE) ................................... EM-193
Rocker cover(VQ35DE) ..................................... EM-51
Room lamp - See Interior lamp ......................... LT-157
ROOM/L - Wiring diagram ................................ LT-164
RP/SEN - Wiring diagram ................ EC-610, EC-1288
S
Seal - See Exterior .............................................. EI-28
SEAT - Wiring diagram ...................................... SE-95
Seat belt inspection ............................................. SB-8
Seat belt pre-tensioner disposal ...................... SRS-49
Seat belt, front ..................................................... SB-4
Seat, rear ......................................................... SE-107
Self-diagnosis (Transfer) .................................... TF-21
SEN/PW - Wiring diagram ............... EC-490, EC-1157
SHIFT - Wiring diagram ................................... AT-236
Shift change signal ........................................ EC-1218
Shift lock system .............................................. AT-235
Shift schedule .................................................. AT-348
Shock absorber (rear) ....................................... RSU-9
Side air bag (satellite) sensor .......................... SRS-46
Side bearing preload diff. ................................. RFD-20
Side curtain air bag .......................................... SRS-43
Side flange installation diff. .............................. RFD-10
Side trim .............................................................. EI-37
SMJ (super multiple junction) ............................ PG-79
Spark plug replacement .................................... MA-26
Spark plug replacement(VQ35DE) ................... MA-19
Spark plug(VK45DE) ...................................... EM-186
Spark plug(VQ35DE) ........................................ EM-43
Specification value ............................. EC-131, EC-780
Speedometer ........................................................ DI-4
Spiral cable ..................................................... SRS-38
Spot lamp .......................................................... LT-184
SROOF - Wiring diagram ..................... BL-167, RF-14
SRS - See Supplemental Restraint System ..... SRS-5
SRS Trouble diagnoses .................................... SRS-7
Stabilizer bar (rear) ......................................... RSU-16
Stall test (A/T) .................................................... AT-51
Standardized relay ............................................. PG-81
START - Wiring diagram .................................... SC-11
Starter ................................................................ SC-10
Starting system .................................................. SC-10
Steering gear and linkage inspection ................ MA-35
Steering linkage ................................................. PS-19
Steering wheel and column ................... PS-10, PS-12
Steering wheel turning force .............................. PS-10
Step lamp .......................................................... LT-124
Stop lamp .......................................................... LT-116
Stop lamp switch .............................. EC-550, EC-1220
STOP/L - Wiring diagram .................................. LT-118
Sun roof, electric ................................................ RF-10
Sunload sensor ............................. ATC-110, ATC-119
Sunroof .................................................. RF-10, RF-25
Supplemental Restraint System ....................... SRS-5
Suspension ....................................................... MA-36
Symbols and abbreviations ...................... GI-10, GI-23
T
Tachometer ........................................................... DI-4
TCM circuit diagram ........................................... AT-50
TCM inspection table ......................................... AT-90
Thermostat(VK45DE) ....................................... CO-51
Thermostat(VQ35DE) ....................................... CO-26
Three way catalyst function (Bank 1) . EC-316, EC-971
Three way catalyst function (Bank 2) . EC-316, EC-971
Three way catalyst precautions ............................ GI-6
Three way catalyst(VK45DE) .......................... EM-178
Three way catalyst(VQ35DE) ........................... EM-26
Throttle control motor ....................... EC-428, EC-1090
Throttle control motor relay .............. EC-423, EC-1085
Throttle position sensor (TPS) .......... EC-190, EC-284,
EC-485
, EC-487, EC-569, EC-848, EC-942, EC-1152,
EC-1154
, EC-1239
Tie-rod ............................................................... PS-19
Timing chain(VK45DE) ................................... EM-196
Timing chain(VQ35DE) ..................................... EM-63
Tire rotation ............................................. WT-6, MA-34
Tooth contact diff. ........................................... RFD-24
Top tether strap child restraint ........................... SB-12
Torque converter installation AT-267, AT-268, AT-272
Torque convertor clutch solenoid valve AT-123, AT-125
TPS1 - Wiring diagram ...................... EC-286, EC-944
TPS2 - Wiring diagram ...................... EC-192, EC-850

MA-1
MAINTENANCE
L MAINTENANCE
CONTENTS
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SECTION MA
A
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Revision: 2004 November 2004 FX35/FX45
MAINTENANCE
PREPARATION ........................................................... 3
Special Service Tools ............................................... 3
Commercial Service Tools ........................................ 3
GENERAL MAINTENANCE ....................................... 4
Explanation of General Maintenance ....................... 4
PERIODIC MAINTENANCE ....................................... 7
Introduction of Periodic Maintenance ....................... 7
Schedule 1 ............................................................... 8
EMISSION CONTROL SYSTEM MAINTE-
NANCE .................................................................. 8
CHASSIS AND BODY MAINTENANCE ............... 9
Schedule 2 ............................................................. 10
EMISSION CONTROL SYSTEM MAINTE-
NANCE ................................................................ 10
CHASSIS AND BODY MAINTENANCE .............. 11
RECOMMENDED FLUIDS AND LUBRICANTS ...... 12
Fluids and Lubricants ............................................. 12
SAE Viscosity Number ........................................... 13
GASOLINE ENGINE OIL .................................... 13
Anti-Freeze Coolant Mixture Ratio ......................... 13
ENGINE MAINTENANCE (VQ35DE ENGINE) ......... 14
Checking Drive Belts .............................................. 14
Tension Adjustment ................................................ 14
ALTERNATOR AND POWER STEERING OIL
PUMP BELT ........................................................ 15
AIR CONDITIONER COMPRESSOR BELT ....... 15
Changing Engine Coolant ...................................... 15
DRAINING ENGINE COOLANT ......................... 15
REFILLING ENGINE COOLANT ........................ 16
FLUSHING COOLING SYSTEM ......................... 17
Checking Fuel Lines ............................................... 17
Changing Air Cleaner Filter .................................... 17
VISCOUS PAPER TYPE ..................................... 17
Changing Engine Oil .............................................. 17
Changing Oil Filter ................................................. 18
REMOVAL ........................................................... 18
INSTALLATION ................................................... 19
INSPECTION AFTER INSTALLATION ............... 19
Changing Spark Plugs (Platinum-Tipped Type) ..... 19
REMOVAL ........................................................... 19INSPECTION AFTER REMOVAL ....................... 20
INSTALLATION ................................................... 20
Checking EVAP Vapor Lines .................................. 20
ENGINE MAINTENANCE (VK45DE ENGINE) ......... 21
Checking Drive Belts .............................................. 21
Tension Adjustment ................................................ 21
Changing Engine Coolant ....................................... 21
DRAINING ENGINE COOLANT .......................... 22
REFILLING ENGINE COOLANT ......................... 22
FLUSHING COOLING SYSTEM ......................... 23
Checking Fuel Lines ............................................... 24
Changing Air Cleaner Filter .................................... 24
VISCOUS PAPER TYPE ..................................... 24
Changing Engine Oil ............................................... 24
Changing Oil Filter .................................................. 25
REMOVAL ........................................................... 25
INSTALLATION ................................................... 25
INSPECTION AFTER INSTALLATION ................ 25
Changing Spark Plugs (Platinum-Tipped Type) ...... 26
REMOVAL ........................................................... 26
INSPECTION AFTER REMOVAL ....................... 26
INSTALLATION ................................................... 27
Checking EVAP Vapor Lines .................................. 27
CHASSIS AND BODY MAINTENANCE ................... 28
Checking Exhaust System ...................................... 28
Checking A/T Fluid ................................................. 28
Changing A/T Fluid ................................................. 30
Checking Transfer Fluid ......................................... 30
Changing Transfer Fluid ......................................... 31
Checking Propeller Shaft ........................................ 31
Checking Differential Gear Oil ................................ 31
Changing Differential Gear Oil ................................ 32
Balancing Wheels (Bonding Weight Type) ............. 32
REMOVAL ........................................................... 32
WHEEL BALANCE ADJUSTMENT ..................... 32
Tire Rotation ........................................................... 34
Checking Brake Fluid Level and Leaks .................. 34
Checking Brake Lines and Cables ......................... 34
Changing Brake Fluid ............................................. 34
Checking Disc Brake .............................................. 35

MA-2Revision: 2004 November 2004 FX35/FX45ROTOR ................................................................ 35
CALIPER ............................................................. 35
PAD ..................................................................... 35
Checking Steering Gear and Linkage ..................... 35
STEERING GEAR ............................................... 35
STEERING LINKAGE .......................................... 35
Checking Power Steering Fluid and Lines .............. 36
Axle and Suspension Parts ..................................... 36
Drive Shaft .............................................................. 37
Lubricating Locks, Hinges and Hood Latch ............ 37
Checking Seat Belt, Buckles, Retractors, Anchors
and Adjusters .......................................................... 38
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 39
Standard and Limit .................................................. 39
BELT DEFLECTION AND TENSION (VQ35DE) ... 39
BELT DEFLECTION AND TENSION (VK45DE) ... 39
ENGINE COOLANT CAPACITY (APPROXI-MATE) (VQ35DE) ................................................ 39
ENGINE COOLANT CAPACITY (APPROXI-
MATE) (VK45DE) ................................................. 39
RADIATOR ........................................................... 39
ENGINE OIL CAPACITY (APPROXIMATE)
(VQ35DE) ............................................................ 39
ENGINE OIL CAPACITY (APPROXIMATE)
(VK45DE) ............................................................. 40
SPARK PLUG (PLATINUM-TIPPED TYPE)
(VQ35DE) ............................................................ 40
SPARK PLUG (PLATINUM-TIPPED TYPE)
(VK45DE) ............................................................. 40
WHEEL BALANCE .............................................. 40

PREPARATION
MA-3
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PREPARATIONPFP:00002
Special Service ToolsALS000G2
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Commercial Service ToolsALS000G3
Tool number
(Kent-Moore No.)
Tool nameDescription
KV10115801
(J-38956)
Oil filter wrenchRemoving and installing oil filter
a: 64.3 mm (2.531 in)
S-NT375
Tool name
(Kent-Moore No.)Description
Power toolLoosening bolts and nuts
Spark plug wrench Removing and installing spark plug
Belt tension gauge
(BT3373-F)Checking drive belt tension (VQ35DE)
PBIC0190E
S-NT047
AMA126

MA-8
PERIODIC MAINTENANCE
Revision: 2004 November 2004 FX35/FX45
Schedule 1ALS000G6
EMISSION CONTROL SYSTEM MAINTENANCE
Abbreviations: R = Replace. I = Inspect. Correct or replace if necessary. [ ]: At the mileage intervals only
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference
Section -
Page or -
Content Title Perform at number of miles,
kilometers or months, which-
ever comes first.Miles x 1,000
(km x 1,000)
Months3.75
(6)
37.50
(12)
611 . 2 5
(18)
915
(24)
1218.75
(30)
1522.5
(36)
1826.25
(42)
2130
(48)
24
Drive belts NOTE (1)MA-14
, MA-
21
Air cleaner filter NOTE (2) [R]MA-17, MA-
24
EVAP vapor linesI*MA-20, MA-
27
Fuel linesI*MA-17, MA-
24
Fuel filter NOTE (3)-
Engine coolant NOTE (4)MA-15
, MA-
21
Engine oil R R RRRRR RMA-17, MA-
24
Engine oil filter [Use part No.
15208 31U00 (for VK45DE),
15208 65F00 (for VQ35DE)
or equivalent.]R R RRRRR RMA-18
, MA-
25
Spark plugs (PLATINUM-
TIPPED type)Replace every 105,000 miles (169,000 km).MA-19, MA-
26
Intake & exhaust valve clear-
ance*NOTE (5)EM-89, "Valve Clear-
ance", EM-
214, "Va l v e
Clearance"
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference
Section -
Page or -
Content Title Perform at number of miles,
kilometers or months, which-
ever comes first.Miles x 1,000
(km x 1,000)
Months33.75
(54)
2737.5
(60)
3041.25
(66)
3345
(72)
3648.75
(78)
3952.5
(84)
4256.25
(90)
4560
(96)
48
Drive belts NOTE (1) I*MA-14
, MA-
21
Air cleaner filter NOTE (2) [R]MA-17, MA-
24
EVAP vapor linesI*MA-20, MA-
27
Fuel linesI*MA-17, MA-
24
Fuel filter NOTE (3)-
Engine coolant NOTE (4) R*MA-15
, MA-
21
Engine oil R R R R R R R RMA-17, MA-
24
Engine oil filter [Use part No.
15208 31U00 (for VK45DE),
15208 65F00 (for VQ35DE)
or equivalent.]R R RRRRRRMA-18
, MA-
25