ignition INFINITI FX35 2004 Service Manual

EC-974
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DTC P0420, P0430 THREE WAY CATALYST FUNCTION
Revision: 2004 November 2004 FX35/FX45
4. CHECK IGNITION TIMING
Check the following items. Refer to EC-733, "
Basic Inspection" .
OK or NG
OK >> GO TO 5.
NG >> Follow the EC-733, "
Basic Inspection" .
5. CHECK INJECTORS
1. Stop engine and then turn ignition switch ON.
2. Check voltage between ECM terminals 21, 22, 23, 40, 41, 42,
44, 63 and ground with CONSULT-II or tester.
Refer to Wiring Diagram for Injectors, EC-1275
.
OK or NG
OK >> GO TO 6.
NG >> Perform EC-1276, "
Diagnostic Procedure" .
6. CHECK IGNITION SPARK
1. Turn ignition switch OFF.
2. Remove ignition coil assembly from rocker cover.
3. Connect a known-good spark plug to the ignition coil assembly.
4. Disconnect all injector harness connectors.
5. Place end of spark plug against a suitable ground and crank engine.
6. Check for spark.
OK or NG
OK >> GO TO 7.
NG >> Check ignition coil with power transistor and their circuit.
Refer to EC-1262, "
IGNITION SIGNAL" .
Items Specifications
Target idle speed 650 ± 50 rpm (in P or N position)
Ignition timing 12 ± 5° BTDC (in P or N position)
Battery voltage should exist.
PBIB1527E
SEF575Q

DTC P0420, P0430 THREE WAY CATALYST FUNCTION
EC-975
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Revision: 2004 November 2004 FX35/FX45
7. CHECK INJECTOR
1. Turn ignition switch OFF.
2. Remove injector assembly.
Refer to EM-188, "
FUEL INJECTOR AND FUEL TUBE" .
Keep fuel hose and all injectors connected to injector gallery.
3. Disconnect all ignition coil harness connectors.
4. Reconnect injector harness connectors.
5. Turn ignition switch ON.
Make sure fuel does not drip from injector.
OK or NG
OK (Does not drip.)>>GO TO 8.
NG (Drips.)>>Replace the injector(s) from which fuel is dripping.
8. CHECK INTERMITTENT INCIDENT
Refer to EC-784, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
Trouble is fixed.>>INSPECTION END
Trouble is not fixed.>>Replace three way catalyst assembly.

EC-976
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DTC P0441 EVAP CONTROL SYSTEM
Revision: 2004 November 2004 FX35/FX45
DTC P0441 EVAP CONTROL SYSTEMPFP:14950
System DescriptionABS00C5H
NOTE:
If DTC P0441 is displayed with other DTC such as P2122, P2123, P2127, P2128 or P2138, first perform
trouble diagnosis for other DTC.
In this evaporative emission (EVAP) control system, purge flow occurs during non-closed throttle conditions.
Purge volume is related to air intake volume. Under normal purge conditions (non-closed throttle), the EVAP
canister purge volume control solenoid valve is open to admit purge flow. Purge flow exposes the EVAP con-
trol system pressure sensor to intake manifold vacuum.
On Board Diagnosis LogicABS00C5I
Under normal conditions (non-closed throttle), sensor output voltage indicates if pressure drop and purge flow
are adequate. If not, a malfunction is determined.
DTC Confirmation ProcedureABS00C5J
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Always perform test at a temperature of 5°C (41°F) or more.
PBIB1026E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0441
0441EVAP control system
incorrect purge flowEVAP control system does not operate prop-
erly, EVAP control system has a leak between
intake manifold and EVAP control system pres-
sure sensor.

EVAP canister purge volume control
solenoid valve stuck closed

EVAP control system pressure sensor
and the circuit

Loose, disconnected or improper con-
nection of rubber tube

Blocked rubber tube

Cracked EVAP canister

EVAP canister purge volume control
solenoid valve circuit

Accelerator pedal position sensor

Blocked purge port

EVAP canister vent control valve

DTC P0441 EVAP CONTROL SYSTEM
EC-977
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Revision: 2004 November 2004 FX35/FX45
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and let it idle for at least 70 seconds.
4. Select “PURG FLOW P0441” of “EVAPORATIVE SYSTEM” in “DTC CONFIRMATION” mode with CON-
SULT-II.
5. Touch “START”.
If “COMPLETED” is displayed, go to step 7.
6. When the following conditions are met, “TESTING” will be displayed on the CONSULT-II screen. Maintain
the conditions continuously until “TESTING” changes to “COMPLETED”. (It will take at least 35 seconds.)
If “TESTING” is not changed for a long time, retry from step 2.
7. Make sure that “OK” is displayed after touching “SELF-DIAG RESULTS”. If “NG” is displayed, refer to EC-
978, "Diagnostic Procedure" .
Overall Function CheckABS00C5K
Use this procedure to check the overall monitoring function of the EVAP control system purge flow monitoring.
During this check, a 1st trip DTC might not be confirmed.
WITH GST
1. Lift up drive wheels.
2. Start engine (VDC switch OFF) and warm it up to normal operating temperature.
3. Turn ignition switch OFF, wait at least 10 seconds.
4. Start engine and wait at least 70 seconds.
5. Set voltmeter probes to ECM terminals 32 (EVAP control system
pressure sensor signal) and ground.
6. Check EVAP control system pressure sensor value at idle speed
and note it.
7. Establish and maintain the following conditions for at least 1
minute.
8. Verify that EVAP control system pressure sensor value stays 0.1V less than the value at idle speed (mea-
sured at step 6) for at least 1 second.
Selector lever Suitable position
VHCL SPEED SE 32 - 120 km/h (20 - 75 MPH)
ENG SPEED 500 - 3,000 rpm
B/FUEL SCHDL 1.0 - 10.0 msec
COOLAN TEMP/S 70 - 100°C (158 - 212°F)
PBIB0826E
Air conditioner switch ON
Headlamp switch ON
Rear window defogger switch ON
Engine speed Approx. 3,000 rpm
Gear position Any position other than P, N or R
PBIB1109E

EC-978
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DTC P0441 EVAP CONTROL SYSTEM
Revision: 2004 November 2004 FX35/FX45
9. If NG, go to EC-978, "Diagnostic Procedure" .
Diagnostic ProcedureABS00C5L
1. CHECK EVAP CANISTER
1. Turn ignition switch OFF.
2. Check EVAP canister for cracks.
OK or NG
OK (With CONSULT-II)>>GO TO 2.
OK (Without CONSULT-II)>>GO TO 3.
NG >> Replace EVAP canister.
2. CHECK PURGE FLOW
With CONSULT-II
1. Disconnect vacuum hose connected to EVAP canister purge volume control solenoid valve at EVAP ser-
vice port and install vacuum gauge. For the location of EVAP service port, refer to EC-1321, "
EVAPORA-
TIVE EMISSION LINE DRAWING" .
2. Start engine and let it idle.
3. Select “PURG VOL CONT/V” in “ACTIVE TEST” mode with CONSULT-II.
4. Rev engine up to 2,000 rpm.
5. Touch “Qd” and “Qu” on CONSULT-II screen to adjust “PURG
VOL CONT/V” opening and check vacuum existence.
OK or NG
OK >> GO TO 7.
NG >> GO TO 4.
3. CHECK PURGE FLOW
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Stop engine.
3. Disconnect vacuum hose connected to EVAP canister purge volume control solenoid valve at EVAP ser-
vice port and install vacuum gauge. For the location of EVAP service port, refer to EC-1321, "
EVAPORA-
TIVE EMISSION LINE DRAWING" .
4. Start engine and let it idle for at least 80 seconds.
5. Check vacuum gauge indication when revving engine up to 2,000 rpm.
6. Release the accelerator pedal fully and let idle.
OK or NG
OK >> GO TO 7.
NG >> GO TO 4.
PURG VOL CONT/V Vacuum
100% Should exist.
0% Should not exist.
PBIB1678E
Vacuum should exist.
Vacuum should not exist.

DTC P0441 EVAP CONTROL SYSTEM
EC-979
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Revision: 2004 November 2004 FX35/FX45
4. CHECK EVAP PURGE LINE
1. Turn ignition switch OFF.
2. Check EVAP purge line for improper connection or disconnection.
Refer to EC-1321, "
EVAPORATIVE EMISSION LINE DRAWING" .
OK or NG
OK >> GO TO 5.
NG >> Repair it.
5. CHECK EVAP PURGE HOSE AND PURGE PORT
1. Disconnect purge hoses connected to EVAP service port A and
EVAP canister purge volume control solenoid valve B .
2. Blow air into each hose and EVAP purge port C .
3. Check that air flows freely.
OK or NG
OK (With CONSULT-II)>>GO TO 6.
OK (Without CONSULT-II)>>GO TO 7.
NG >> Repair or clean hoses and/or purge port.
6. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
With CONSULT-II
1. Start engine.
2. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode with
CONSULT-II. Check that engine speed varies according to the
valve opening.
OK or NG
OK >> GO TO 8.
NG >> GO TO 7.
7. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
Refer to EC-995, "
Component Inspection" .
OK or NG
OK >> GO TO 8.
NG >> Replace EVAP canister purge volume control solenoid valve.
SEF367U
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PBIB1678E

EC-982
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DTC P0442 EVAP CONTROL SYSTEM
Revision: 2004 November 2004 FX35/FX45
CAUTION:

Use only a genuine NISSAN fuel filler cap as a replacement. If an incorrect fuel filler cap is used,
the MIL may come on.

If the fuel filler cap is not tightened properly, the MIL may come on.

Use only a genuine NISSAN rubber tube as a replacement.
DTC Confirmation ProcedureABS00C5N
NOTE:

If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait
at least 10 seconds before conducting the next test.
TESTING CONDITION:

Perform “DTC WORK SUPPORT” when the fuel level is between 1/4 and 3/4 full, and vehicle is
placed on flat level surface.

Always perform test at a temperature of 0 to 30°C (32 to 86°F).
WITH CONSULT-II
1. Turn ignition switch ON.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT-II.
4. Make sure that the following conditions are met.
COOLAN TEMP/S: 0 - 70°C (32 - 158°F)
INT/A TEMP SE: 0 - 30°C (32 - 86°F)
5. Select “EVAP SML LEAK P0442/P1442” of “EVAPORATIVE SYSTEM” in “DTC WORK SUPPORT” mode
with CONSULT-II.
Follow the instruction displayed.
NOTE:
If the engine speed cannot be maintained within the range displayed on the CONSULT-II screen, go to
EC-733, "
Basic Inspection" .
6. Make sure that “OK” is displayed.
If “NG” is displayed, refer to EC-983, "
Diagnostic Procedure" .
NOTE:
Make sure that EVAP hoses are connected to EVAP canister
purge volume control solenoid valve properly.
WITH GST
NOTE:
Be sure to read the explanation of EC-713, "
Driving Pattern" before driving vehicle.
1. Start engine.
2. Drive vehicle according to EC-713, "
Driving Pattern" .
PBIB0829E
SEC763C

DTC P0442 EVAP CONTROL SYSTEM
EC-983
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Revision: 2004 November 2004 FX35/FX45
3. Stop vehicle.
4. Turn ignition switch OFF, wait at least 10 seconds and then turn ON.
5. Select MODE 7 with GST.
–If P0442 is displayed on the screen, go to EC-983, "Diagnostic Procedure" .
–If P0441 is displayed on the screen, go to EC-978, "Diagnostic Procedure" .
Diagnostic ProcedureABS00C5O
1. CHECK FUEL FILLER CAP DESIGN
1. Turn ignition switch OFF.
2. Check for genuine NISSAN fuel filler cap design.
OK or NG
OK >> GO TO 2.
NG >> Replace with genuine NISSAN fuel filler cap.
2. CHECK FUEL FILLER CAP INSTALLATION
Check that the cap is tightened properly by rotating the cap clockwise.
OK or NG
OK >> GO TO 3.
NG >> 1. Open fuel filler cap, then clean cap and fuel filler neck threads using air blower.
2. Retighten until ratcheting sound is heard.
3. CHECK FUEL FILLER CAP FUNCTION
Check for air releasing sound while opening the fuel filler cap.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.
4. CHECK FUEL TANK VACUUM RELIEF VALVE
Refer to EC-1323, "
FUEL TANK VACUUM RELIEF VALVE (BUILT INTO FUEL FULLER CAP)" .
OK or NG
OK >> GO TO 5.
NG >> Replace fuel filler cap with a genuine one.
SEF915U

DTC P0442 EVAP CONTROL SYSTEM
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Revision: 2004 November 2004 FX35/FX45
6. CHECK FOR EVAP LEAK
With CONSULT-II
1. Turn ignition switch ON.
2. Select “EVAP SYSTEM CLOSE” of “WORK SUPPORT” mode with CONSULT-II.
3. Touch “START” and apply pressure into the EVAP line until the
pressure indicator reaches the middle of the bar graph.
NOTE:

Never use compressed air or a high pressure pump.

Do not exceed 4.12 kPa (0.042 kg/cm2 , 0.6 psi) of pres-
sure in the system.
4. Using EVAP leak detector, locate the EVAP leak. For the leak
detector, refer to the instruction manual for more details.
Refer to EC-1321, "
EVAPORATIVE EMISSION LINE DRAW-
ING" .
OK or NG
OK >> GO TO 8.
NG >> Repair or replace.
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EC-986
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DTC P0442 EVAP CONTROL SYSTEM
Revision: 2004 November 2004 FX35/FX45
7. CHECK FOR EVAP LEAK
Without CONSULT-II
1. Turn ignition switch OFF.
2. Apply 12 volts DC to EVAP canister vent control valve. The valve will close. (Continue to apply 12 volts
until the end of test.)
3. Pressurize the EVAP line using pressure pump with 1.3 to 2.7 kPa (10 to 20 mmHg, 0.39 to 0.79 inHg),
then remove pump and EVAP service port adapter.
NOTE:

Never use compressed air or a high pressure pump.

Do not exceed 4.12 kPa (0.042 kg/cm2 , 0.6 psi) of pressure in the system.
4. Using EVAP leak detector, locate the EVAP leak. For the leak
detector, refer to the instruction manual for more details. Refer
to EC-1321, "
EVAPORATIVE EMISSION LINE DRAWING" .
OK or NG
OK >> GO TO 8.
NG >> Repair or replace.
8. CHECK EVAP CANISTER VENT CONTROL VALVE
Check the following.

EVAP canister vent control valve is installed properly.
Refer to EC-1324, "
Removal and Installation" .

EVAP canister vent control valve.
Refer to EC-1002, "
Component Inspection" .
OK or NG
OK >> GO TO 9.
NG >> Repair or replace EVAP canister vent control valve and O-ring.
PBIB1522E
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