Automatic Air conditioner INFINITI FX35 2004 Service Manual

ABCDEFGHIJKMLQUICK REFERENCE INDEX AGENERAL INFORMATIONGIGeneral InformationBENGINEEMEngine MechanicalLUEngine Lubrication SystemCOEngine Cooling SystemECEngine Control SystemFLFuel SystemEXExhaust SystemACCAccelerator Control SystemCTRANSMISSION/
TRANSAXLEATAutomatic TransmissionDDRIVELINE/AXLETFTransferPRPropeller ShaftFFDFront Final DriveRFDRear Final DriveFAXFront AxleRAXRear AxleESUSPENSIONFSUFront SuspensionRSURear SuspensionWTRoad Wheels & TiresFBRAKESBRBrake SystemPBParking Brake SystemBRCBrake Control SystemGSTEERINGPSPower Steering SystemHRESTRAINTSSBSeat BeltsSRSSupplemental Restraint System
(SRS)IBODYBLBody, Lock & Security SystemGWGlasses, Window System & Mir-
rorsRFRoofEIExterior & InteriorIPInstrument PanelSESeatJAIR CONDITIONERATCAutomatic Air ConditionerKELECTRICALSCStarting & Charging SystemLTLighting SystemDIDriver Information SystemWWWiper, Washer & HornBCSBody Control SystemLANLAN SystemAVAudio Visual, Navigation & Tele-
phone SystemACSAuto Cruise Control SystemPGPower Supply, Ground & Circuit Ele-
mentsLMAINTENANCEMAMaintenanceMINDEXIDXAlphabetical IndexEdition: July 2003
Revision: November 2004

ATC-1
AUTOMATIC AIR CONDITIONER
J AIR CONDITIONER
CONTENTS
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Revision: 2004 November 2004 FX35/FX45
AUTOMATIC AIR CONDITIONER
PRECAUTIONS .......................................................... 5
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 5
Precautions for Working with HFC-134a (R-134a) ..... 5
CONTAMINATED REFRIGERANT ....................... 5
General Refrigerant Precautions .............................. 7
Lubricant Precautions .............................................. 7
Precautions for Refrigerant Connection ................... 8
ABOUT ONE-TOUCH JOINT ................................ 8
FEATURES OF NEW TYPE REFRIGERANT
CONNECTION .................................................... 10
O-RING AND REFRIGERANT CONNECTION .... 11
Precautions for Servicing Compressor ................... 13
Precautions for Service Equipment ........................ 13
RECOVERY/RECYCLING EQUIPMENT ............ 13
ELECTRONIC LEAK DETECTOR ...................... 13
VACUUM PUMP ................................................. 14
MANIFOLD GAUGE SET .................................... 14
SERVICE HOSES ............................................... 14
SERVICE COUPLERS ........................................ 15
REFRIGERANT WEIGHT SCALE ...................... 15
CHARGING CYLINDER ...................................... 15
Precautions for Leak Detection Dye ....................... 16
IDENTIFICATION ................................................ 16
IDENTIFICATION LABEL FOR VEHICLE ........... 16
Wiring Diagrams and Trouble Diagnosis ................ 16
PREPARATION ......................................................... 17
Special Service Tools ............................................. 17
HFC-134a (R-134a) Service Tools and Equipment ... 18
Commercial Service Tools ...................................... 20
REFRIGERATION SYSTEM ..................................... 21
Refrigerant Cycle ................................................... 21
REFRIGERANT FLOW ....................................... 21
FREEZE PROTECTION ..................................... 21
Refrigerant System Protection ............................... 21
REFRIGERANT PRESSURE SENSOR ............. 21
PRESSURE RELIEF VALVE ............................... 21
V-6 Variable Displacement Compressor ................. 22
GENERAL INFORMATION ................................. 22DESCRIPTION .................................................... 23
Component Layout ................................................. 26
LUBRICANT .............................................................. 27
Maintenance of Lubricant Quantity in Compressor ... 27
LUBRICANT ........................................................ 27
LUBRICANT RETURN OPERATION .................. 27
LUBRICANT ADJUSTING PROCEDURE FOR
COMPONENTS REPLACEMENT EXCEPT
COMPRESSOR .................................................. 28
LUBRICANT ADJUSTING PROCEDURE FOR
COMPRESSOR REPLACEMENT ....................... 29
AIR CONDITIONER CONTROL ............................... 30
Description of Air Conditioner LAN Control System ... 30
System Construction .............................................. 30
OPERATION ........................................................ 30
TRANSMISSION DATA AND TRANSMISSION
ORDER ............................................................... 31
AIR MIX DOOR CONTROL (AUTOMATIC TEM-
PERATURE CONTROL) ..................................... 32
FAN SPEED CONTROL ...................................... 32
INTAKE DOOR CONTROL ................................. 32
OUTLET DOOR CONTROL ................................ 32
MAGNET CLUTCH CONTROL ........................... 33
SELF-DIAGNOSTIC SYSTEM ............................ 33
Description of Control System ................................ 34
Control Operation ................................................... 34
DISPLAY SCREEN .............................................. 35
AUTO SWITCH ................................................... 35
TEMPERATURE SWITCH (POTENTIO TEM-
PERATURE CONTROL) (DRIVER SIDE) ........... 35
TEMPERATURE SWITCH (POTENTIO TEM-
PERATURE CONTROL) (PASSENGER SIDE) ... 35
RECIRCULATION (REC) SWITCH ..................... 35
FRESH (FRE) SWITCH ...................................... 35
DEFROSTER (DEF) SWITCH ............................. 35
REAR WINDOW DEFOGGER SWITCH ............. 35
OFF SWITCH ...................................................... 35
A/C SWITCH ....................................................... 35
MODE SWITCH .................................................. 35
FAN SWITCH ...................................................... 35

ATC-32
AIR CONDITIONER CONTROL
Revision: 2004 November 2004 FX35/FX45
Stop Signal:
At the end of each transmission, a stop operation, in-operation, or internal error message is delivered to the
unified meter and A/C amp. This completes one data transmission and control cycle.
AIR MIX DOOR CONTROL (AUTOMATIC TEMPERATURE CONTROL)
The air mix door is automatically controlled so that in-vehicle temperature is maintained at a predetermined
value by the temperature setting, ambient temperature, in-vehicle temperature and amount of sunload.
FAN SPEED CONTROL
Blower speed is automatically controlled by temperature setting, ambient temperature, in-vehicle temperature,
intake temperature, amount of sunload and air mix door position.
When pressing AUTO switch, the blower motor starts to gradually increase air flow volume.
When engine coolant temperature is low, the blower motor operation is delayed to prevent cool air from flow-
ing.
INTAKE DOOR CONTROL
The intake doors are automatically controlled by the temperature setting, ambient temperature, in-vehicle tem-
perature, intake temperature, amount of sunload and ON-OFF operation of the compressor.
OUTLET DOOR CONTROL
The outlet door is automatically controlled by the temperature setting, ambient temperature, in-vehicle temper-
ature, intake temperature and amount of sunload.
RJIA1749E

AIR CONDITIONER CONTROL
ATC-35
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Revision: 2004 November 2004 FX35/FX45
DISPLAY SCREEN
Displays the operational status of the system.
AUTO SWITCH

The compressor, intake doors, air mix doors, outlet doors and blower speed are automatically controlled
so that the in-vehicle temperature will reach, and be maintained at the set temperature selected by the
operator.

When pressing AUTO switch, air inlet, air outlet, fan speed, and discharge air temperature are automati-
cally controlled.
TEMPERATURE SWITCH (POTENTIO TEMPERATURE CONTROL) (DRIVER SIDE)
Increases or decreases the set temperature.
TEMPERATURE SWITCH (POTENTIO TEMPERATURE CONTROL) (PASSENGER SIDE)

Increases or decreases the set temperature.

When the temperature switch is pressed, the dual switch indicator will automatically illuminate.
RECIRCULATION (REC) SWITCH

When REC switch is ON, REC switch indicator turns ON, and air inlet is fixed to REC.

When REC switch is ON and is pressed for approximately 1.5 seconds or longer, REC and FRE switch
indicators blink twice. Then, automatic control mode is entered. Inlet status is displayed even during auto-
matically controlled.

When FRE switch is turned ON, or when compressor is turned from ON to OFF, REC switch is automati-
cally turned OFF (fixed to FRE mode). REC mode can be re-entered by pressing REC switch again.

REC switch is not operated when DEF switch is turned ON, or at the D/F position.
FRESH (FRE) SWITCH

When FRE switch is ON, FRE switch indicator turns ON, and air inlet is fixed to FRE.

When FRE switch is ON and is pressed for approximately 1.5 seconds or longer, REC and FRE switch
indicators blink twice. Then, automatic control mode is entered. Inlet status is displayed even during auto-
matically controlled.

When REC switch is turned ON, FRE switch is automatically turned OFF (fixed to REC mode). FRE mode
can be re-entered by pressing FRE switch again.
DEFROSTER (DEF) SWITCH
Positions the air outlet doors to the defrost position. Also positions the intake doors to the fresh air position.
REAR WINDOW DEFOGGER SWITCH
When illumination is ON, rear window is defogged.
OFF SWITCH
The compressor and blower are OFF, the intake doors are set to the fresh air position, and the air outlet doors
are set to the foot (75% foot and 25% defrost) position.
A/C SWITCH
The compressor is ON or OFF.
(Pressing the A/C switch when the AUTO switch is ON will turn off the A/C switch and compressor.)
MODE SWITCH
Controls the air discharge outlets.
FAN SWITCH
Manually control the blower speed. Seven speeds are available for manual control (as shown on the display
screen).
DUAL SWITCH (WITH LEFT AND RIGHT VENTILATION TEMPERATURE SEPARATELY CON-
TROL SYSTEM)

When the DUAL switch indicator is not illuminated and the DUAL switch is pressed, the driver-side setting
temperature and passenger-side setting temperature can each be set independently.

When the DUAL switch indicator is illuminated and the DUAL switch is pressed, the driver-side setting
temperature are applied to both sides.

AV-74
INTEGRATED DISPLAY SYSTEM
Revision: 2004 November 2004 FX35/FX45
On Board Self-Diagnosis FunctionAKS00BOF
DESCRIPTION

Diagnosis function consists of the self-diagnosis mode performed automatically.

Self-diagnosis mode checks for connections between the units constituting this system, analyzes each
individual unit at the same time, and displays the results on the LCD screen.
DIAGNOSIS ITEM
Self-Diagnosis ModeAKS00BOG
OPERATION PROCEDURES
1. Start the engine.
2. Turn the audio system off.
3. While pressing the “MUTE/II ” switch, turn the volume control
dial clockwise or counterclockwise for 30 clicks or more. (When
the self-diagnosis mode is started, a short beep will be heard.)
4. Display unit connection check screen.
13 (G/W) GroundRemote con-
troller BInput ONPress POWER
switch.Approx. 0V
Audio steering
wheel switches
do not function. Press SEEK
DOWN switch.Approx. 1.7V
Press VOL DOWN
switch.Approx. 3.3V
Except for above Approx. 5V
14 (B/Y) -Remote con-
troller ground-- - -Audio steering
wheel switches
do not function. Terminal No.
(Wire color)
ItemSignal
input/
outputCondition
VoltageExample of
symptom
+–Ignition
switchOperation
Mode Item Description Reference page
Self-diagnosisNETWORK CHECKCheck network between control unit and switch connected
from display unit via communication line.AV-75, "
NETWORK CHECK"
PARTS CHECK
Perform diagnosis and setting of display unit.

Perform self-diagnosis for auto air conditioner system.AV- 7 6 , "PARTS CHECK"
VERSION CHECK Displays version of each unit.AV- 7 6 , "VERSION CHECK"
CAN DIAG MNTR Display unit displays CAN communication status.AV- 7 6 , "CAN DIAG MNTR
(CAN DIAG MONITOR)"
SKIA4971E

NAVIGATION SYSTEM
AV-137
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AV
Revision: 2004 November 2004 FX35/FX45

When RGB signal error occurred in the RGB system, tone of the color bar will change as follows.

When the color of the screen looks unusual, refer to AV- 1 6 2 , "Color of RGB Image is Not Proper (All
screens Looks Bluish)" ,AV- 1 6 3 , "Color of RGB Image is Not Proper (All Screens Looks Reddish)" and
AV- 1 6 4 , "
Color of RGB Image is Not Proper (All Screens Looks Yellowish)" .
VEHICLE SIGNALS

A comparison check can be made of each actual vehicle signal
and the signals recognized by the system.
CAUTION:
In case of confirming light signal, set D/N mode to ON/OFF
of lighting switch (normal setting).

OFF: D (Day mode)

ON: N (Night mode)
Unless above setting, light signal (ON/OFF) may not be
accurately displayed.

If vehicle speed is NG, refer to AV- 1 5 0 , "Vehicle Speed Signal Check for Display Control Unit" .

If light is NG, refer to AV- 1 5 2 , "Illumination Signal Check for Display Control Unit" .

If IGN is NG, refer to AV- 1 5 2 , "Ignition Signal Check for Display Control Unit" .

If reverse is NG, refer to AV- 1 5 3 , "Reverse Signal Check for Display Control Unit" .
AUTO CLIMATE CONTROL

Refer to ATC Automatic Air Conditioner AT C - 5 3 , "Self-diagnosis Function" for details. R (red) signal error : Screen looks bluish
G (green) signal error : Screen looks reddish
B (blue) signal error : Screen looks yellowish
SKIA5628E
Diagnosis item Display Condition Remarks
Vehicle speedON Vehicle speed > 0 MPH (0 km/h)
Changes in indication may be delayed by
approx. 1.5 seconds. This is normal. OFF Vehicle speed = 0 MPH (0 km/h)
– Ignition switch in ACC position
IGNON Ignition switch ON
–
OFF Ignition switch ACC
ReverseON Selector lever in R position
Changes in indication may be delayed by
approx. 1.5 seconds. This is normal. OFF Selector lever except R position
– Ignition switch in ACC position
LightON Lighting switch ON
–
OFF Lighting switch OFF

EC-38
[VQ35DE]
BASIC SERVICE PROCEDURE
Revision: 2004 November 2004 FX35/FX45
2. Connect No. 1 ignition coil and No. 1 spark plug with suitable
high-tension wire as shown, and attach timing light clamp to this
wire.
3. Check ignition timing.
Idle Speed/Ignition Timing/Idle Mixture Ratio AdjustmentABS006KD
PREPARATION
1. Make sure that the following parts are in good order.

Battery

Ignition system

Engine oil and coolant levels

Fuses

ECM harness connector

Vacuum hoses

Air intake system
(Oil filler cap, oil level gauge, etc.)

Fuel pressure

Engine compression

Throttle valve

Evaporative emission system
2. On air conditioner equipped models, checks should be carried out while the air conditioner is OFF.
3. On automatic transmission equipped models, when checking idle rpm, ignition timing and mixture ratio,
checks should be carried out while shift lever is in N position.
4. When measuring CO percentage, insert probe more than 40 cm (15.7 in) into tail pipe.
5. Turn OFF headlamp, heater blower, rear window defogger.
PBIB1573E
SEF166Y
PBIB1602E

BASIC SERVICE PROCEDURE
EC-687
[VK45DE]
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Revision: 2004 November 2004 FX35/FX45
Idle Speed/Ignition Timing/Idle Mixture Ratio AdjustmentABS00BZD
PREPARATION
1. Make sure that the following parts are in good order.

Battery

Ignition system

Engine oil and coolant levels

Fuses

ECM harness connector

Va c u u m h o s e s

Air intake system
(Oil filler cap, oil level gauge, etc.)

Fuel pressure

Engine compression

Throttle valve

Evaporative emission system
2. On air conditioner equipped models, checks should be carried out while the air conditioner is OFF.
3. On automatic transmission equipped models, when checking idle rpm, ignition timing and mixture ratio,
checks should be carried out while shift lever is in N position.
4. When measuring CO percentage, insert probe more than 40 cm (15.7 in) into tail pipe.
5. Turn OFF headlamp, heater blower, rear window defogger.
6. Keep front wheels pointed straight ahead.

HOW TO USE THIS MANUAL
GI-23
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Revision: 2004 November 2004 FX35/FX45
AbbreviationsAAS000E3
The following ABBREVIATIONS are used:
ABBREVIATION DESCRIPTION
A/C Air Conditioner
A/T Automatic Transaxle/Transmission
ATF Automatic Transmission Fluid
D
1Drive range 1st gear
D
2Drive range 2nd gear
D
3Drive range 3rd gear
D
4Drive range 4th gear
FR, RR Front, Rear
LH, RH Left-Hand, Right-Hand
M/T Manual Transaxle/Transmission
OD Overdrive
P/S Power Steering
SAE Society of Automotive Engineers, Inc.
SDS Service Data and Specifications
SST Special Service Tools
2WD 2-Wheel Drive
2
22nd range 2nd gear
2
12nd range 1st gear
1
21st range 2nd gear
1
11st range 1st gear

IDX-2
ALPHABETICAL INDEX
A
A/C air flow ...................................................... ATC-37
A/C component layout ..................................... ATC-26
A/C compressor clutch removal and installation ...........
ATC-143
A/C compressor mounting ........... ATC-140, ATC-143,
ATC-147
, ATC-148, ATC-149, ATC-150, ATC-151,
ATC-153
, ATC-154, ATC-155, ATC-156
A/C compressor precaution ............................. ATC-13
A/C compressor special service tool ................ ATC-17
A/C control operation (auto A/C) ...................... ATC-34
A/C diagnostic work flow (auto A/C) .............. ATC-102
A/C evaporator ............................................... ATC-155
A/C HFC134a (R134a) system precaution ........ ATC-5
A/C HFC134a (R134a) system service procedure .......
ATC-137
A/C HFC134a (R134a) system service tools ... ATC-18
A/C HFC134a system service equipment precaution ...
ATC-13
A/C lubricant (R134a) ...................................... ATC-27
A/C lubrication oil ........................................... ATC-161
A/C operational check ...................................... ATC-61
A/C self-diagnoses (auto A/C) ........ ATC-53, ATC-102
A/C service data specification ........................ ATC-161
A/C system description (auto A/C) ................... ATC-30
A/C trouble diagnoses (auto A/C) .................... ATC-40
A/C, A - Wiring diagram ................................... ATC-46
A/T fluid checking ...................... AT-12, AT-51, MA-28
A/T fluid cooler cleaning .................................... AT-14
A/T fluid replacement ............................. AT-12, MA-30
A/T fluid temperature sensor ........................... AT-139
A/T IND - Wiring diagram .................................... DI-51
A/T self-diagnoses ........................................... AT-103
A/T shift lock system ........................................ AT-235
A/T shift lock system - Wiring diagram ............ AT-236
A/T trouble diagnoses ........................................ AT-42
A/T Wiring diagram AT - CAN .......................... AT-106
A/T Wiring diagram AT - FTS .......................... AT-140
A/T Wiring diagram AT - MMSW ..................... AT-173
A/T Wiring diagram AT - NONDTC .................. AT-188
A/T Wiring diagram AT - PNP/SW ................... AT-113
A/T Wiring diagram AT - POWER .................... AT-130
A/T Wiring diagram AT - STSIG ...................... AT-109
A/T Wiring diagram AT - VSS A/T ................... AT-118
Accelerator control system ............................... ACC-3
Accelerator pedal position (APP) sensor ........ EC-555,
EC-562
, EC-576, EC-1225, EC-1232, EC-1246
Accelerator pedal released position learning .... EC-49,
EC-698
Air bag .............................................................. SRS-3
Air bag disposal .............................................. SRS-49
Air bag precautions ........................................... SRS-3
Air cleaner and air duct(VK45DE) ................... EM-172
Air cleaner and air duct(VQ35DE) .................... EM-17
Air cleaner filter replacement ............................ MA-24
Air cleaner filter replacement(VQ35DE) ........... MA-17
Air cleaner filter(VQ35DE) ................................ EM-18
Air conditioner cut control .................... EC-35, EC-683
Air flow meter - See Mass air flow sensor ....... EC-165,
EC-173
, EC-822, EC-830, EC-1064
Air mix. door motor ......................... ATC-73, ATC-131
Ambient sensor ............................. ATC-104, ATC-117
Angular tightening application(VK45DE) ........ EM-160
Angular tightening application(VQ35DE) ............ EM-6
APPS1 - Wiring diagram ................. EC-557, EC-1227
APPS2 - Wiring diagram ................. EC-564, EC-1234
APPS3 - Wiring diagram ................. EC-578, EC-1248
ASC/BS - Wiring diagram ............... EC-534, EC-1201
ASC/SW - Wiring diagram .............. EC-517, EC-1183
ASCBOF - Wiring diagram .............. EC-625, EC-1303
ASCD .............................................. EC-657, EC-1334
ASCD (automatic speed control device) ........... ACS-3
ASCIND - Wiring diagram ............... EC-633, EC-1310
Ashtray illumination .......................................... LT-155
AT indicator lamp ................................................ DI-51
Auto air conditioner - Wiring diagram ............. ATC-46
Auto amp ...................................................... ATC-116
Auto anti-dazzling inside mirror ....................... GW-84
Automatic amplifier ........... ATC-51, ATC-63, ATC-116
Automatic transmission fluid replacement ........ MA-31
AV and NAVI control unit ................................... AV-90
AV communication line ........................ AV-69, AV-116
AWD - Wiring diagram ....................................... TF-16
Axle ................................................................... MA-36
Axle housing (rear) ........................................... RAX-7
B
Back Door ........................................................ BL-159
Back door ......................................................... BL-159
Back door opener - See Back door .................. BL-163
BACK/L - Wiring diagram ................................. LT-125
Back-up lamp ................................................... LT-125
Battery ................................................................. SC-4
Battery/Starting/Charging System Tester SC-6, SC-13,
SC-26
BCM (Body control module) .............................. BCS-3
Block heater(VK45DE) .................................... EM-240
Block heater(VQ35DE) ................................... EM-120
Blower motor ................................... ATC-79, ATC-123
Blower unit .................................................... ATC-121
Board computer ................................................. AV-56
Bose speaker amp. .............................................. AV-7
Brake booster .................................................... BR-15
Brake fluid level ................................................ MA-34
Brake hydraulic line ........................................... BR-11
Brake inspection ............................................... MA-35
Brake lines and cables inspection .................... MA-34
Brake master cylinder ........................................ BR-13
Brake switch ................................... EC-550, EC-1220
BRK/SW - Wiring diagram .............. EC-551, EC-1221
Bulb specifications ........................................... LT-198
Bumper, front ...................................................... EI-14
Bumper, rear ....................................................... EI-18