Lan system INFINITI FX35 2004 Service Manual

ABCDEFGHIJKMLQUICK REFERENCE INDEX AGENERAL INFORMATIONGIGeneral InformationBENGINEEMEngine MechanicalLUEngine Lubrication SystemCOEngine Cooling SystemECEngine Control SystemFLFuel SystemEXExhaust SystemACCAccelerator Control SystemCTRANSMISSION/
TRANSAXLEATAutomatic TransmissionDDRIVELINE/AXLETFTransferPRPropeller ShaftFFDFront Final DriveRFDRear Final DriveFAXFront AxleRAXRear AxleESUSPENSIONFSUFront SuspensionRSURear SuspensionWTRoad Wheels & TiresFBRAKESBRBrake SystemPBParking Brake SystemBRCBrake Control SystemGSTEERINGPSPower Steering SystemHRESTRAINTSSBSeat BeltsSRSSupplemental Restraint System
(SRS)IBODYBLBody, Lock & Security SystemGWGlasses, Window System & Mir-
rorsRFRoofEIExterior & InteriorIPInstrument PanelSESeatJAIR CONDITIONERATCAutomatic Air ConditionerKELECTRICALSCStarting & Charging SystemLTLighting SystemDIDriver Information SystemWWWiper, Washer & HornBCSBody Control SystemLANLAN SystemAVAudio Visual, Navigation & Tele-
phone SystemACSAuto Cruise Control SystemPGPower Supply, Ground & Circuit Ele-
mentsLMAINTENANCEMAMaintenanceMINDEXIDXAlphabetical IndexEdition: July 2003
Revision: November 2004

QUICK REFERENCE CHART FX35/FX45
ENGINE TUNE-UP DATA (VK45DE)
FRONT WHEEL ALIGNMENT (Unladen* )
ELS0003X
* : Fuel, engine coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.Engine modelVK45DE
Firing order1-8-7-3-6-5-4-2
Idle speed
A/T (In “P” or “N” position) rpm650±50
Ignition timing
(BTDC at idle speed)12°±5°
CO% at idle 0.7 - 9.9 % and engine runs smoothly
Tensions of drive belts Auto adjustment by auto tensioner
Radiater cap relief pressure
kPa (kg/cm
2 , psi)
Standard 78 - 98 (0.8 - 1.0 , 11 - 14 )
Limit 59 (0.6, 9)
Cooling system leakage testing pressure
157(1.6, 23)
kPa (kg/cm
2 , psi)
Compression pressure
kPa (kg/cm
2 , psi)/rpm
Standard 1,320 (13.5, 191) /300
Minimum 1,130 (11.5, 164)/300
Spark plug Standard type PLFR5A - 11
Hot type PLFR4A - 11
Cold type PLFR6A - 11
Camber Degree minute (Decimal degree) Minimum – 1° 29′ ( – 1.48° )
Nominal – 0° 44′ ( – 0.73° )
Maximum 0° 01′ ( 0.02° )
Left and right difference 45′ ( 0.75° ) or less
Caster Degree minute (Decimal degree) Minimum 3° 02′ ( 3.03° )
Nominal 3° 47′ ( 3.78° )
Maximum 4° 32′ ( 4.53° )
Left and right difference 45′ ( 0.75° ) or less
Kingpin inclination Degree minute (Decimal degree) Minimum 12° 20′ ( 12.33° )
Nominal 13° 05′ ( 13.08° )
Maximum 13 50′ ( 13.83° )
Total toe-in Distance (A – B) Minimum 0.6 mm ( 0.024 in )
Nominal 1.6 mm ( 0.063 in )
Maximum 2.6 mm ( 0.102 in )
Angle (left plus right)
Degree minute (Degree)Minimum –
Nominal 6′ ( 0.1° )
Maximum –
Wheel turning angle (Full turn) Inside MInimum 32° 00′ ( 32.0° )
Degree minute (Decimal degree) Nominal 35° 00′ ( 35.0° )
Maximum 36° 00′ ( 36.0° )
Outside
Nominal 30° 00′ ( 30.0° )
Degree minute (Decimal degree)
2004

QUICK REFERENCE CHART FX35/FX45
REAR WHEEL ALIGNMENT (Unladen*)
ELS0003Y
* : Fuel, engine coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
BRAKEELS0003Z
* : Under force of 490 N( 50 kg, 110 lb ) with engine running.
REFILL CAPACITIESELS00040
Camber
Degree minute (Decimal degree)Minimum – 1° 18′ ( – 1.30° )
Nominal – 0° 48′ ( – 0.80° )
Maximum – 0° 18′ ( – 0.30° )
To t a l t o e - i nDistance ( A – B ) Minimum 2.4 mm ( 0.094 in )
Nominal 4.7 mm ( 0.185 in )
Maximum 7.0 mm ( 0.276 in )
Angle (left plus right )
Degree minute (Degree)Minimum 0° 05′ ( 0.08° )
Nominal 0° 10′ ( 0.17° )
Maximum 0° 15′ ( 0.25° )
Front brake Pad wear limit 2.0 mm ( 0.079 in )
Rotor repair limit 26.0 mm ( 1.024 in )
Rear brake Pad wear limit 2.0 mm ( 0.079 in )
Rotor repair limit 14.0 mm ( 0.551 in )
Pedal free height 161.5 - 171.5 mm ( 6.358 - 6.752 in )
Pedal depressed height* More than 80 mm ( 3.15 in )
UNITLiter US measure
Fuel tank90 23 - 3/4 gal
Coolant ( With reservoir tank )VQ35DE 8.6 9 - 1/8 qt
VK45DE 10.0 10 - 5/8 qt
Engine(VQ35DE)Drain and refill
With oil filter change 4.7 5 qt
Without oil filter change 4.4 4 - 5/8 qt
Dry engine (Overhaul) 5.4 5 - 3/4 qt
Engine(VK45DE)Drain and refill
With oil filter change 6.6 7qt
Without oil filter change 6.0 6 - 3/8 qt
Dry engine (Overhaul) 7.7 8 - 1/8 qt
Transmission A/T 10.3 10 - 7/8 qt
Transfer1.25 2 - 5/8 pt
Differential carrierFront 0.65 1 - 3/8 pt
Rear 1.4 3 pt
Power steering system 1.0 1 - 1/8 qt
Air conditioning systemCompressor oil 0.18 6.0 fl oz
Refrigerant 0.55 kg 1.21 lb
2004

ACS-6
[ICC]
DESCRIPTION
Revision: 2004 November 2004 FX35/FX45
DESCRIPTIONPFP:00000
OutlineAKS006YB
The Intelligent Cruise Control (ICC) system automatically maintains a selected distance from the vehicle
ahead according to that vehicle's speed, or at the set speed, if the road ahead is clear.
The ICC function has two cruise control modes and brake assist (with preview function).
VEHICLE-TO-VEHICLE DISTANCE CONTROL MODE
Vehicle-to-vehicle distance control mode, the same speed as other vehicles can be maintained without the
constant need to adjust the operating speed as with a normal cruise control system.
The system is intended to enhance the operation of the vehicle when following another vehicle in the same
lane and direction.
If the distance sensor detects a slower moving vehicle ahead, the system will reduce speed so that the vehicle
ahead can be followed at the selected distance.
The system automatically controls the throttle and applies the brakes (up to 25% of vehicle braking power) if
necessary.
The detection range of the sensor is approximately 390 ft (120 m) ahead.
Refer to Owner's Manual for Intelligent Cruise Control System operating instructions.
CONVENTIONAL (FIXED SPEED) CRUISE CONTROL MODE
Conventional (fixed speed) cruise control mode is cruising at preset speeds.
Refer to Owner's Manual for Intelligent Cruise Control System operating instructions.
BRAKE ASSIST (WITH PREVIEW FUNCTION)
When the force applied to brake pedal exceeds a certain level, the Brake Assist is activated and generates a
greater braking force than that of a conventional brake booster even with light pedal force.
When the Preview Function identifies the need to apply the sudden brake by sensing the vehicle ahead in the
same lane and the distance and relative speed from it, it applies the brake pre-pressure before driver depress
the brake pedal and improves brake response by reducing its free play.
Refer to Owner's Manual for BRAKE ASSIST (WITH PREVIEW FUNCTION) operating instructions.
System DiagramAKS006YC
SKIA5972E

DESCRIPTION
ACS-7
[ICC]
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ACS
Revision: 2004 November 2004 FX35/FX45
Components DescriptionAKS006YD
CAN CommunicationAKS00815
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tric control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
CAN COMMUNICATION UNIT
Refer to LAN-6, "CAN Communication Unit" .
Switch OperationAKS006YF
The system is operated by a master ON/OFF switch and four control switches, all mounted on the steering
wheel.
ComponentVe h i -
cle-to-
vehi-
cle dis-
tance
con-
trol
modeCon-
ven-
tional
(fixed
speed)
cruise
con-
trol
modeBrake
assist
(with
pre-
view
brake)Description
ICC unit×××Operates throttle control actuator and brake booster based on that sensor
signals and CAN communication data, then controls vehicle distance.
ICC sensor××Irradiate laser beam, and receives reflected laser beam to measure dis-
tance from preceding vehicle.
ECM××Transmits throttle position signal and ICC steering switch signal to ICC unit.
ABS actuator and electric
unit (control unit)×××Transmits wheel speed signal to ICC unit.
Brake pressure sensor××Detects fluid pressure in master cylinder.
Brake booster××Adjusts brake fluid pressure, based on command from ICC unit.
BCM×Transmit front wiper request signal to ICC unit.
TCM××Transmits gear position signal and output shaft revolution signal to ICC
unit.
SKIA5973E

ACS-12
[ICC]
LASER BEAM AIMING ADJUSTMENT
Revision: 2004 November 2004 FX35/FX45
LASER BEAM AIMING ADJUSTMENTPFP:00026
OutlineAKS006YI
Adjust the laser beam aiming every time the ICC sensor is removed or installed.
CAUTION:

Place the vehicle on the level ground when the laser beam aiming adjustment is operated.

Follow the CONSULT-II when adjusting the Laser beam aiming (Laser beam aiming adjustment
cannot be operated without CONSULT-II).
PreparationAKS006YJ

Keep all tires inflated to correct pressures. Adjust the tire pressure to the specified pressure value.

See that there is no-load in vehicle other than the driver (or equivalent weight placed in driver's position).
Coolant, engine oil filled up to correct level and full fuel tank.

Shift the gear into “P” position and release the parking brake.

Clean the sensor with a soft cloth.
Outline of Adjustment ProcedureAKS006YK
1. Set up the ICC target board [KV99110100 (J-45718)].
2. Adjust the sensor following the procedure on CONSULT-II (Turn manually the screw for up-down position
adjustment. ICC sensor automatically adjust the right-left position.).
Setting the ICC Target BoardAKS006YL
Accurate ICC target board setting is required for the laser beam aiming adjustment.
CAUTION:
ICC system does not function normally if laser beam aiming is not accurate.
ADJUSTING HEIGHT OF THE TARGET
1. Attach a triangle scale as shown in the right figure.
SKIA6179E
SKIA5974E

TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
ACS-41
[ICC]
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ACS
Revision: 2004 November 2004 FX35/FX45
DTC 11 CONTROL UNITAKS006YX
1. DIAGNOSTIC CHECK
1. Are any items other than “DTC 11 CONTROL UNIT” indicated on self-diagnosis display?
YES or NO
YES >> Repair or replace applicable item. Erase DTC and perform ICC system running test. Then perform
self-diagnosis of ICC system again.
NO >> Replace ICC unit. Erase DTC and perform ICC system running test. Then perform self-diagnosis
of ICC system again.
DTC 20 CAN COMM CIRCUITAKS006YY
1. CHECK CAN COMMUNICATION
With CONSULT-II
1. Perform self-diagnosis.
2. Print self-diagnostic result.
>> After printing self-diagnostic result, go to “CAN system”. Refer to LAN-4, "
Precautions When
Using CONSULT-II" .
90 STOP LAMP RLY FIX×× ×
Normally open terminal of stop
lamp relay is stuck.ACS-50
92 ECM CIRCUIT××××

ECM malfunction

Accelerator pedal position sensor
malfunction

ICC unit malfunctionACS-54
96 NP RANGE×××

Park/neutral position switch har-
ness is open or shorted.

Park/neutral position switch mal-
function.

TCM malfunctionACS-55
97 AT CIRCUIT×××
TCM malfunctionACS-56
98 GEAR POSITION×××

TCM malfunction

AT turbine revolution sensor mal-
function

AT vehicle speed sensor mal-
functionACS-56
102 RADAR STAIN×× ×
ICC sensor body window has
contamination.ACS-57
103 LASER SENSOR FAIL×× ×
ICC sensor internal malfunctionACS-58
104 LASER AIMING INCMP×× ×
Laser beam aiming of ICC sensor
is not adjusted.ACS-58
107 LASER COMM FAIL×× ×

CAN data received by ICC sen-
sor is strange (from ICC unit,
combination meter or ECM).ACS-58
109 LASER HIGH TEMP×× ×
Temperature around ICC sensor
is excessively high.ACS-58
DTC
No.CONSULT-II screen termsICC sys-
tem
warning
lampFail-safe
Malfunctions detected where...Refer-
ence
page Vehicle-
to-vehi-
cle dis-
tance
control
modeConven-
tional
(fixed
speed)
cruise
control
modeBrake
assist
(with pre-
view
function)

TROUBLE DIAGNOSIS FOR SYMPTOMS
ACS-59
[ICC]
C
D
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ACS
Revision: 2004 November 2004 FX35/FX45
TROUBLE DIAGNOSIS FOR SYMPTOMSPFP:00007
Symptom ChartAKS006ZN
Symptoms Reference page
OperationON/OFF switch does not switch ON.Symptom 1
ACS-60
ON/OFF switch does not switch OFF.Symptom 1
ACS-60
Cruise does not function for setting (powering functions).Symptom 2
ACS-60
CANCEL switch does not function.Symptom 3
ACS-61
Resume does not function.Symptom 3
ACS-61
The set speed does not increase.Symptom 3
ACS-61
The set distance to the vehicle ahead cannot be changed.Symptom 3
ACS-61
The ICC is not cancelled when the gear is in other than D.Symptom 4
ACS-62
Display/ChimeThe ICC system display does not appear.Check combination meter.
Refer to DI-13, "
How to Pro-
ceed With Trouble Diagnosis"
Chime does not function.Symptom 5
ACS-62
Control Driving force is hunting.Symptom 6
ACS-63
Function to detect the vehicle
aheadThe system frequently cannot detect the vehicle ahead.Symptom 7
ACS-63
The distance to detect the vehicle ahead is short.Symptom 7
ACS-63
The system misidentifies a vehicle even though there is no
vehicle ahead.

Refer to ACS-12, "LASER
BEAM AIMING ADJUST-
MENT"

Refer to ACS-9, "ICC Sys-
tem Running Test"
The system misidentifies a vehicle in the next lane.

Refer to ACS-12, "LASER
BEAM AIMING ADJUST-
MENT"

Refer to ACS-9, "ICC Sys-
tem Running Test"
The system does not detect a vehicle at all.Symptom 8
ACS-63

A/T CONTROL SYSTEM
AT-17
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AT
Revision: 2004 November 2004 FX35/FX45
A/T CONTROL SYSTEMPFP:31036
Cross-Sectional View (2WD Models)ACS002LD
1. Front planetary gear 2. Mid planetary gear 3. Rear planetary gear
4. Direct clutch 5. High and low reverse clutch 6. Reverse brake
7. Drum support 8. Forward brake 9. Low coast brake
10. Input shaft 11. Torque converter 12. Oil pump
13. Front brake 14. 3rd one-way clutch 15. Input clutch
16. 1st one-way clutch 17. Control valve with TCM 18. Forward one-way clutch
19. Rear extension 20. Output shaft
SCIA5262E

AT-18
A/T CONTROL SYSTEM
Revision: 2004 November 2004 FX35/FX45
Cross-Sectional View (AWD Models)ACS0033B
1. Front planetary gear 2. Mid planetary gear 3. Rear planetary gear
4. Direct clutch 5. High and low reverse clutch 6. Reverse brake
7. Drum support 8. Forward brake 9. Low coast brake
10. Input shaft 11. Torque converter 12. Oil pump
13. Front brake 14. 3rd one-way clutch 15. Input clutch
16. 1st one-way clutch 17. Control valve with TCM 18. Forward one-way clutch
19. Adapter case 20. Output shaft
SCIA5263E