manual transmission INFINITI FX35 2004 Service Manual

AT-4Revision: 2004 November 2004 FX35/FX45CONSULT-II Reference Value ..............................187
Diagnostic Procedure ...........................................187
TROUBLE DIAGNOSIS FOR SYMPTOMS ............188
Wiring Diagram — AT — NONDTC ......................188
A/T CHECK Indicator Lamp Does Not Come On . 191
Engine Cannot Be Started In “P” or “N” Position ..193
In “P” Position, Vehicle Moves When Pushed ......193
In “N” Position, Vehicle Moves ..............................194
Large Shock (“N” to “D” Position) .........................195
Vehicle Does Not Creep Backward In “R” Position .198
Vehicle Does Not Creep Forward In “D” Position . 201
Vehicle Cannot Be Started From D
1 .....................203
A/T Does Not Shift: D
1 → D2 ................................206
A/T Does Not Shift: D
2 → D3 ................................208
A/T Does Not Shift: D
3 → D4 ................................211
A/T Does Not Shift: D
4 → D5 ................................213
A/T Does Not Perform Lock-up ............................216
A/T Does Not Hold Lock-up Condition ..................218
Lock-up Is Not Released ......................................220
Engine Speed Does Not Return To Idle ................221
Cannot Be Changed to Manual Mode ..................222
A/T Does Not Shift: 5th gear → 4th gear ..............223
A/T Does Not Shift: 4th gear → 3rd gear ..............225
A/T Does Not Shift: 3rd gear → 2nd gear .............227
A/T Does Not Shift: 2nd gear → 1st gear .............229
Vehicle Does Not Decelerate By Engine Brake ....231
SHIFT CONTROL SYSTEM ....................................233
Control Device Removal and Installation ..............233
Adjustment of A/T Position ...................................234
Checking of A/T Position ......................................234
A/T SHIFT LOCK SYSTEM .....................................235
Description ............................................................235
Shift Lock System Electrical Parts Location .........235
Wiring Diagram — AT — SHIFT ...........................236
Diagnostic Procedure ...........................................237
KEY INTERLOCK CABLE ......................................239
Components .........................................................239
Removal and Installation ......................................240
ON-VEHICLE SERVICE ..........................................242
Control Valve with TCM and A/T Fluid Temperature
Sensor 2 ...............................................................242
Parking Components (2WD Models Only) ............253Rear Oil Seal .........................................................259
Revolution Sensor Components (2WD Models
Only) .....................................................................260
AIR BREATHER HOSE ...........................................264
Removal and Installation .......................................264
TRANSMISSION ASSEMBLY .................................266
Removal and Installation (2WD Models) ...............266
Removal and Installation (AWD models) ..............269
OVERHAUL .............................................................274
Components ..........................................................274
Oil Channel ...........................................................282
Locations of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings ..........................284
DISASSEMBLY .......................................................286
Disassembly ..........................................................286
REPAIR FOR COMPONENT PARTS ......................303
Oil Pump ...............................................................303
Front Sun Gear, 3rd One-Way Clutch ...................306
Front Carrier, Input Clutch, Rear Internal Gear .....308
Mid Sun Gear, Rear Sun Gear, High and Low
Reverse Clutch Hub ..............................................314
High and Low Reverse Clutch ..............................320
Direct Clutch .........................................................323
ASSEMBLY .............................................................325
Assembly (1) .........................................................325
Adjustment ............................................................338
Assembly (2) .........................................................341
SERVICE DATA AND SPECIFICATIONS (SDS) ....348
General Specifications ..........................................348
Vehicle Speed When Shifting Gears .....................348
Vehicle Speed When Performing and Releasing
Complete Lock-up .................................................349
Vehicle Speed When Performing and Releasing
Slip Lock-up ..........................................................349
Stall Speed ............................................................350
Line Pressure ........................................................350
A/T Fluid Temperature Sensor ..............................350
Turbine Revolution Sensor ....................................350
Vehicle Speed Sensor A/T (Revolution Sensor) ...350
Reverse Brake ......................................................350
Total End Play .......................................................351

AT-30
A/T CONTROL SYSTEM
Revision: 2004 November 2004 FX35/FX45
TCM FunctionACS002LF
The function of the TCM is to:

Receive input signals sent from various switches and sensors.

Determine required line pressure, shifting point, lock-up operation, and engine brake operation.

Send required output signals to the respective solenoids.
CONTROL SYSTEM OUTLINE
The automatic transmission senses vehicle operating conditions through various sensors or signals. It always
controls the optimum shift position and reduces shifting and lock-up shocks.
CONTROL SYSTEM DIAGRAM
SENSORS (or SIGNALS)

TCM

ACTUATORS
PNP switch
Accelerator pedal position sensor
Closed throttle position signal
Wide open throttle position signal
Engine speed signal
A/T fluid temperature sensor
Revolution sensor
Vehicle speed signal
Manual mode switch signal
Stop lamp switch signal
Turbine revolution sensor
ATF pressure switchShift control
Line pressure control
Lock-up control
Engine brake control
Timing control
Fail-safe control
Self-diagnosis
CONSULT-II communication line
Duet-EA control
CAN systemInput clutch solenoid valve
Direct clutch solenoid valve
Front brake solenoid valve
High and low reverse clutch
solenoid valve
Low coast brake solenoid valve
Torque converter clutch solenoid
valve
Line pressure solenoid valve
A/T CHECK indicator lamp
Starter relay
Back-up lamp relay
SCIA5325E

AT-42
TROUBLE DIAGNOSIS
Revision: 2004 November 2004 FX35/FX45
TROUBLE DIAGNOSISPFP:00004
DTC Inspection Priority ChartACS007A2
If some DTCs are displayed at the same time, perform inspections one by one based on the following priority
chart.
NOTE:
If DTC “U1000” is displayed with other DTC, first perform the trouble diagnosis for “DTC U1000 CAN
COMMUNICATION LINE”. Refer to AT- 1 0 5
.
Fail-SafeACS007A3
The TCM has an electrical fail-safe mode. This mode makes it possible to operate even if there is a an mal-
function in a main electronic control input/output signal circuit.
In fail-safe mode, even if the selector lever is “D” or “M” mode, the transmission is fixed in 2nd or 4th (depend-
ing on the breakdown position), so the customer should feel “slipping” or “poor acceleration”. When fail-safe
mode is triggered, when the ignition switch is switched “ON”, the A/T CHECK indicator lamp flashes for about
8 seconds. (Refer to AT- 1 0 3 , "
TCM SELF-DIAGNOSTIC PROCEDURE (NO TOOLS)" ).
Even when the electronic circuits are normal, under special conditions (for example, when slamming on the
brake with the wheels spinning drastically and stopping the tire rotation), the transmission can go into fail-safe
mode. If this happens, switch “OFF” the ignition switch for 10 seconds, then switch it “ON” again to return to
the normal shift pattern. Also, the A/T CHECK indicator lamp flashes for about 8 seconds once, then is
cleared. Therefore, the customer's vehicle has returned to normal, so handle according to the “diagnostics
flow” (Refer to AT- 4 5
).
FAIL-SAFE FUNCTION
If any malfunction occurs in a sensor or solenoid, this function controls the A/T to make driving possible.
Vehicle Speed Sensor A/T (Revolution Sensor)

Signals are input from two systems - from vehicle speed sensor A/T (revolution sensor) installed on the
transmission and from combination meter so normal driving is possible even if there is a malfunction in
one of the systems. And if vehicle speed sensor A/T (revolution sensor) has unusual cases, 5th gear and
manual mode are prohibited.
Accelerator Pedal Position Sensor

If there is a malfunction in one of the systems, the accelerator opening angle is controlled by ECM accord-
ing to a pre-determined accelerator angle to make driving possible. And if there are malfunctions in tow
systems, the engine speed is fixed by ECM to a pre-determined engine speed to make driving possible.
Throttle Position Sensor

If there is a malfunction in one of the systems, the accelerator opening angle is controlled by ECM accord-
ing to a pre-determined accelerator angle to make driving possible. And if there are malfunctions in tow
systems, the accelerator opening angle is controlled by the idle signal sent from the ECM which is based
on input indicating either idle condition or off-idle condition (pre-determined accelerator opening) in order
to make driving possible.
PNP Switch

In the unlikely event that a malfunction signal enters the TCM, the position indicator is switched “OFF”, the
starter relay is switched “OFF” (starter starting is disabled), the back-up lamp relay switched “OFF” (back-
up lamp is OFF) and the position is fixed to the “D” range to make driving possible.
Starter Relay

The starter relay is switched “OFF”. (Starter starting is disabled.)
Priority Detected items (DTC)
1 U1000 CAN communication line
2 Except above

TROUBLE DIAGNOSIS
AT-43
D
E
F
G
H
I
J
K
L
MA
B
AT
Revision: 2004 November 2004 FX35/FX45
A/T Interlock

If there is an A/T interlock judgment malfunction, the transmission is fixed in 2nd gear to make driving pos-
sible.
NOTE:
When the vehicle is driven fixed in 2nd gear a turbine revolution sensor malfunction is displayed,
but this is not a turbine revolution sensor malfunction.

When the coupling pattern below is detected, the fail-safe action corresponding to the pattern is executed.
A/T INTERLOCK COUPLING PATTERN TABLE

: NG X: OK
A/T 1st Engine Braking

When there is an A/T first gear engine brake judgment malfunction, the low coast brake solenoid is
switched “OFF” to avoid the engine brake operation.
Line Pressure Solenoid

The solenoid is switched “OFF” and the line pressure is set to the maximum hydraulic pressure to make
driving possible.
Torque Converter Clutch Solenoid

The solenoid is switched “OFF” to release the lock-up.
Low Coast Brake Solenoid

When a malfunction (electrical or functional) occurs, in order to make driving possible, if the solenoid is
“ON”, the transmission is held in 2nd gear; if the solenoid is “OFF”, the transmission is held in 4th gear.
(engine brake is not applied in 1st and 2nd gear.)
Input Clutch Solenoid

If a malfunction (electrical or functional) occurs with the solenoid either “ON” or “OFF”, the transmission is
held in 4th gear to make driving possible.
Direct Clutch Solenoid

If a malfunction (electrical or functional) occurs with the solenoid either “ON” or “OFF”, the transmission is
held in 4th gear to make driving possible.
Front Brake Solenoid

If a malfunction (electrical or functional) occurs with the solenoid “ON”, in order to make driving possible,
the A/T is held in 5th gear; if the solenoid is OFF, 4th gear.
High and Low Reverse Clutch Solenoid

If a malfunction (electrical or functional) occurs with the solenoid either “ON” or “OFF”, the transmission is
held in 4th gear to make driving possible.
Turbine Revolution Sensor 1 or 2

The control is the same as if there were no turbine revolution sensors, 5th gear and manual mode are pro-
hibited.
Gear positionATF pressure switch output
Fail-safe
functionClutch pressure output pattern after fail-safe func-
tion
SW3
(I/C)SW6
(HLR/
C)SW5
(D/C)SW1
(FR/B)SW2
(LC/B)I/C HLR/C D/C FR/B LC/B L/U
A/T inter-
lock cou-
pling pattern3rd – X X –
Held in
2nd gearOFF OFF ON OFF OFF OFF
4th – X X –
Held in
2nd gearOFF OFF ON OFF OFF OFF
5th X X – X
Held in
2nd gearOFF OFF ON OFF OFF OFF

TROUBLE DIAGNOSIS
AT-47
D
E
F
G
H
I
J
K
L
MA
B
AT
Revision: 2004 November 2004 FX35/FX45
4❏ Execute all road tests and enter checks in required inspection items.AT- 5 4
4-1.Check before engine is started
AT- 5 5
❏ The A/T CHECK Indicator Lamp does come on. AT- 1 9 1 .
❏ Perform self-diagnostics. Enter checks for detected items. AT- 9 4
, AT-103
❏ AT-105, "DTC U1000 CAN COMMUNICATION LINE" .
❏ AT-108, "
DTC P0615 START SIGNAL CIRCUIT" .
❏ AT-112, "
DTC P0705 PARK/NEUTRAL POSITION SWITCH" .
❏ AT-116, "
DTC P0720 VEHICLE SPEED SENSOR A/T (REVOLUTION SENSOR)" .
❏ AT-121, "
DTC P0725 ENGINE SPEED SIGNAL" .
❏ AT-121, "
DTC P0725 ENGINE SPEED SIGNAL" .
❏ AT-123, "
DTC P0740 TORQUE CONVERTER CLUTCH SOLENOID VALVE" .
❏ AT-125, "
DTC P0744 A/T TCC S/V FUNCTION (LOCK-UP)" .
❏ AT-127, "
DTC P0745 LINE PRESSURE SOLENOID VALVE" .
❏ AT-129, "
DTC P1701 TRANSMISSION CONTROL MODULE (POWER SUPPLY)" .
❏ AT-133, "
DTC P1702 TRANSMISSION CONTROL MODULE (RAM)" .
❏ AT-134, "
DTC P1703 TRANSMISSION CONTROL MODULE (ROM)" .
❏ AT-135, "
DTC P1704 TRANSMISSION CONTROL MODULE (EEPROM)" .
❏ AT-136, "
DTC P1705 THROTTLE POSITION SENSOR" .
❏ AT-139, "
DTC P1710 A/T FLUID TEMPERATURE SENSOR CIRCUIT" .
❏ AT-143, "
DTC P1716 TURBINE REVOLUTION SENSOR" .
❏ AT-145, "
DTC P1721 VEHICLE SPEED SENSOR MTR" .
❏ AT-147, "
DTC P1730 A/T INTERLOCK" .
❏ AT-150, "
DTC P1731 A/T 1ST ENGINE BRAKING" .
❏ AT-152, "
DTC P1752 INPUT CLUTCH SOLENOID VALVE" .
❏ AT-154, "
DTC P1754 INPUT CLUTCH SOLENOID VALVE FUNCTION" .
❏ AT-156, "
DTC P1757 FRONT BRAKE SOLENOID VALVE" .
❏ AT-158, "
DTC P1759 FRONT BRAKE SOLENOID VALVE FUNCTION" .
❏ AT-160, "
DTC P1762 DIRECT CLUTCH SOLENOID VALVE" .
❏ AT-162, "
DTC P1764 DIRECT CLUTCH SOLENOID VALVE FUNCTION" .
❏ AT-164, "
DTC P1767 HIGH AND LOW REVERSE CLUTCH SOLENOID VALVE" .
❏ AT-166, "
DTC P1769 HIGH AND LOW REVERSE CLUTCH SOLENOID VALVE
FUNCTION" .
❏ AT-168, "
DTC P1772 LOW COAST BRAKE SOLENOID VALVE" .
❏ AT-170, "
DTC P1774 LOW COAST BRAKE SOLENOID VALVE FUNCTION" .
❏ AT-172, "
DTC P1815 MANUAL MODE SWITCH" .
❏ AT-178, "
DTC P1841 ATF PRESSURE SWITCH 1" .
❏ AT-180, "
DTC P1843 ATF PRESSURE SWITCH 3" .
❏ AT-182, "
DTC P1845 ATF PRESSURE SWITCH 5" .
❏ AT-184, "
DTC P1846 ATF PRESSURE SWITCH 6" .
4-2.Check at Idle
AT- 5 5
❏ AT- 1 9 3 , "Engine Cannot Be Started In “P” or “N” Position" .
❏ AT- 1 9 3 , "
In “P” Position, Vehicle Moves When Pushed" .
❏ AT- 1 9 4 , "
In “N” Position, Vehicle Moves" .
❏ AT- 1 9 5 , "
Large Shock (“N” to “D” Position)" .
❏ AT- 1 9 8 , "
Vehicle Does Not Creep Backward In “R” Position" .
❏ AT- 2 0 1 , "
Vehicle Does Not Creep Forward In “D” Position" .
4-3.Cruise test
AT- 5 7
Part 1
❏ AT- 2 0 3 , "
Vehicle Cannot Be Started From D1" .
❏ AT- 2 0 6 , "
A/T Does Not Shift: D1 → D2" .
❏ AT- 2 0 8 , "
A/T Does Not Shift: D2 → D3" .
❏ AT- 2 11 , "
A/T Does Not Shift: D3 → D4" .
❏ AT- 2 1 3 , "
A/T Does Not Shift: D4 → D5" .
❏ AT- 2 1 6 , "
A/T Does Not Perform Lock-up"
❏ AT- 2 1 8 , "A/T Does Not Hold Lock-up Condition" .
❏ AT- 2 2 0 , "
Lock-up Is Not Released" .
❏ AT- 2 2 1 , "
Engine Speed Does Not Return To Idle" .

AT-48
TROUBLE DIAGNOSIS
Revision: 2004 November 2004 FX35/FX45
44-3Part 2
AT- 6 0
❏ AT-203, "Vehicle Cannot Be Started From D1" .
❏ AT-206, "
A/T Does Not Shift: D1 → D2" .
❏ AT-208, "
A/T Does Not Shift: D2 → D3" .
❏ AT- 2 11 , "
A/T Does Not Shift: D3 → D4" .
Part 3
AT- 6 1
❏ AT-222, "Cannot Be Changed to Manual Mode" .
❏ AT-223, "
A/T Does Not Shift: 5th gear → 4th gear" .
❏ AT-225, "
A/T Does Not Shift: 4th gear → 3rd gear" .
❏ AT-227, "
A/T Does Not Shift: 3rd gear → 2nd gear" .
❏ AT-229, "
A/T Does Not Shift: 2nd gear → 1st gear" .
❏ AT-231, "
Vehicle Does Not Decelerate By Engine Brake" .
❏ Perform self-diagnostics. Enter checks for detected items. AT- 9 4
, AT-103
❏ AT-105, "DTC U1000 CAN COMMUNICATION LINE" .
❏ AT-108, "
DTC P0615 START SIGNAL CIRCUIT" .
❏ AT- 11 2 , "
DTC P0705 PARK/NEUTRAL POSITION SWITCH" .
❏ AT- 11 6 , "
DTC P0720 VEHICLE SPEED SENSOR A/T (REVOLUTION SENSOR)" .
❏ AT-121, "
DTC P0725 ENGINE SPEED SIGNAL" .
❏ AT-121, "
DTC P0725 ENGINE SPEED SIGNAL" .
❏ AT-123, "
DTC P0740 TORQUE CONVERTER CLUTCH SOLENOID VALVE" .
❏ AT-125, "
DTC P0744 A/T TCC S/V FUNCTION (LOCK-UP)" .
❏ AT-127, "
DTC P0745 LINE PRESSURE SOLENOID VALVE" .
❏ AT-129, "
DTC P1701 TRANSMISSION CONTROL MODULE (POWER SUPPLY)" .
❏ AT-133, "
DTC P1702 TRANSMISSION CONTROL MODULE (RAM)" .
❏ AT-134, "
DTC P1703 TRANSMISSION CONTROL MODULE (ROM)" .
❏ AT-135, "
DTC P1704 TRANSMISSION CONTROL MODULE (EEPROM)" .
❏ AT-136, "
DTC P1705 THROTTLE POSITION SENSOR" .
❏ AT-139, "
DTC P1710 A/T FLUID TEMPERATURE SENSOR CIRCUIT" .
❏ AT-143, "
DTC P1716 TURBINE REVOLUTION SENSOR" .
❏ AT-145, "
DTC P1721 VEHICLE SPEED SENSOR MTR" .
❏ AT-147, "
DTC P1730 A/T INTERLOCK" .
❏ AT-150, "
DTC P1731 A/T 1ST ENGINE BRAKING" .
❏ AT-152, "
DTC P1752 INPUT CLUTCH SOLENOID VALVE" .
❏ AT-154, "
DTC P1754 INPUT CLUTCH SOLENOID VALVE FUNCTION" .
❏ AT-156, "
DTC P1757 FRONT BRAKE SOLENOID VALVE" .
❏ AT-158, "
DTC P1759 FRONT BRAKE SOLENOID VALVE FUNCTION" .
❏ AT-160, "
DTC P1762 DIRECT CLUTCH SOLENOID VALVE" .
❏ AT-162, "
DTC P1764 DIRECT CLUTCH SOLENOID VALVE FUNCTION" .
❏ AT-164, "
DTC P1767 HIGH AND LOW REVERSE CLUTCH SOLENOID VALVE" .
❏ AT-166, "
DTC P1769 HIGH AND LOW REVERSE CLUTCH SOLENOID VALVE
FUNCTION" .
❏ AT-168, "
DTC P1772 LOW COAST BRAKE SOLENOID VALVE" .
❏ AT-170, "
DTC P1774 LOW COAST BRAKE SOLENOID VALVE FUNCTION" .
❏ AT-172, "
DTC P1815 MANUAL MODE SWITCH" .
❏ AT-178, "
DTC P1841 ATF PRESSURE SWITCH 1" .
❏ AT-180, "
DTC P1843 ATF PRESSURE SWITCH 3" .
❏ AT-182, "
DTC P1845 ATF PRESSURE SWITCH 5" .
❏ AT-184, "
DTC P1846 ATF PRESSURE SWITCH 6" .
5❏ Inspect each system for items found to be NG in the self-diagnostics and repair or replace the malfunction
parts.
6❏ Perform all road tests and enter the checks again for the required items.AT- 5 4
7❏ For any remaining NG items, perform the “diagnostics procedure” and repair or replace the malfunction parts.
See the chart for diagnostics by symptoms. (This chart also contains other symptoms and inspection proce-
dures.)AT- 6 5
8❏ Erase the results of the self-diagnostics from the TCM.AT- 4 0,
AT- 1 0 4

DTC P1774 LOW COAST BRAKE SOLENOID VALVE FUNCTION
AT-171
D
E
F
G
H
I
J
K
L
MA
B
AT
Revision: 2004 November 2004 FX35/FX45
Diagnostic ProcedureACS007FA
1. CHECK INPUT SIGNALS
With CONSULT-II
1. Turn ignition switch “ON”. (Do not start engine.)
2. Select “SELECTION FORM MENU” in “DATA MONITOR” mode
for “A/T” with CONSULT-II.
3. Start the engine.
4. Drive vehicle in the manual mode (“M1-1st” or “M2-2nd” gear),
and confirm the ON/OFF actuation of the “ATF PRES SW 2” and
“ON OFF SOL”.
OK or NG
OK >> GO TO 4.
NG >> GO TO 2.
2. CHECK SELF-DIAGNOSTIC RESULTS
Perform self-diagnosis. Refer to AT- 9 4 , "
SELF-DIAGNOSTIC RESULT MODE" .
Do the self-diagnostic results indicate
“TCM-POWER SUPPLY”?
YES >> Check the TCM power circuit. Refer to AT- 1 2 9 , "DTC P1701 TRANSMISSION CONTROL MOD-
ULE (POWER SUPPLY)" .
NO >> GO TO 3.
3. DETECT MALFUNCTIONING ITEM
Check the following items:

The A/T assembly harness connector terminals for damage or loose connection with harness connector.
OK or NG
OK >> Replace the control valve with TCM. Refer to AT- 2 4 2 , "Control Valve with TCM and A/T Fluid Tem-
perature Sensor 2" .
NG >> Repair or replace damaged parts.
4. CHECK DTC
Perform “DTC Confirmation Procedure”.

Refer to AT- 1 7 0 , "DTC Confirmation Procedure" .
OK or NG
OK >>INSPECTION END
NG >> GO TO 2.
Item name Condition Display value
ON OFF
SOLLow coast brake engaged. Refer to AT- 2 0
.ON
Low coast brake disengaged. Refer to AT- 2 0
.OFF
ATF PRES
SW 2Low coast brake engaged. Refer to AT- 2 0
.ON
Low coast brake disengaged. Refer to AT- 2 0
.OFF
SCIA4794E

DTC P1815 MANUAL MODE SWITCH
AT-175
D
E
F
G
H
I
J
K
L
MA
B
AT
Revision: 2004 November 2004 FX35/FX45
TCM terminals and data are reference value. Measured between each terminal and ground.
Diagnostic ProcedureACS007FH
1. CHECK CAN COMMUNICATION LINE
Perform the self-diagnosis. Refer to AT- 9 4 , "
SELF-DIAGNOSTIC RESULT MODE" , AT- 1 0 3 , "TCM SELF-
DIAGNOSTIC PROCEDURE (NO TOOLS)" .
Is a malfunction in the CAN communication indicated in the results?
YES >> Check CAN communication line. Refer to AT- 1 0 5 , "DTC U1000 CAN COMMUNICATION LINE" .
NO >> GO TO 2.
2. CHECK MANUAL MODE SWITCH CIRCUIT
With CONSULT-II
1. Turn ignition switch ON. (Do not start engine.)
2. Select “ECU INPUT SIGNALS” in “DATA MONITOR” mode for
“TRANSMISSION” with CONSULT-II.
3. Read out ON/OFF switching action of the “MANU MODE
SW”,“NON M-MODE SW”, “UP SW LEVER”, “DOWN SW
LEVER”.
Without CONSULT-II
Drive vehicle in the manual mode, and confirm that the actual gear position and the meter's indication of the
position mutually coincide when the selector lever is shifted to the “+ (up)” or “- (down)” side (1st ⇔ 5th gear).
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.
TerminalWire
colorItem Condition Data (Approx.)
3 L CAN-H – –
8 R CAN-L – –
9GYStarter relaySelector lever in “N” and “P” positions. Battery voltage
Selector lever in other positions. 0V
Item name Condition Display value
MANU MODE SWManual shift gate position (neutral) ON
Other than the above OFF
NON M-MODE SWManual shift gate position OFF
Other than the above ON
UP SW LEVERSelector lever: + side ON
Other than the above OFF
DOWN SW LEVERSelector lever: - side ON
Other than the above OFF
SCIA4988E

AT-176
DTC P1815 MANUAL MODE SWITCH
Revision: 2004 November 2004 FX35/FX45
3. DETECT MALFUNCTIONING ITEM
Check the following items.

Manual mode switch. Refer to AT- 1 7 6 , "Component Inspection" .

Terminals for damage or loose connection with harness connector.

Open circuit or short to ground or short to power in harness or connector for A/T device (manual mode
switch).

Unified meter and A/C amp. Refer to DI-28, "UNIFIED METER AND A/C AMP" .
OK or NG
OK >> GO TO 4.
NG >> Repair or replace damaged parts.
4. CHECK DTC
Perform “DTC Confirmation Procedure”.

Refer to AT- 1 7 2 , "DTC Confirmation Procedure" .
OK or NG
OK >>INSPECTION END
NG >> GO TO 5.
5. CHECK SELF-DIAGNOSTIC RESULTS
Perform self-diagnosis. Refer to AT- 9 4 , "
SELF-DIAGNOSTIC RESULT MODE" .
Do the self-diagnostic results indicate
“TCM-POWER SUPPLY”?
YES >> Check the TCM power circuit. Refer to AT- 1 2 9 , "DTC P1701 TRANSMISSION CONTROL MOD-
ULE (POWER SUPPLY)" .
NO >> GO TO 6.
6. DETECT MALFUNCTIONING ITEM
Check the following items:

The A/T assembly harness connector terminals for damage or loose connection with harness connector.
OK or NG
OK >> Replace the control valve with TCM. Refer to AT- 2 4 2 , "Control Valve with TCM and A/T Fluid Tem-
perature Sensor 2" .
NG >> Repair or replace damaged parts.
Component InspectionACS007FI
MANUAL MODE SWITCH
Check continuity between terminals. Refer to AT- 1 7 3 , "Wiring Dia-
gram — AT — MMSW" .
Item Position ConnectorTerminal
(Unit side)Continuity
Manual mode
(select) switchAuto
M679 - 10
Ye s Manual 6 - 9
UP switch UP 8 - 9
DOWN switch DOWN 7 - 9
SCIA2112E

AT-234
SHIFT CONTROL SYSTEM
Revision: 2004 November 2004 FX35/FX45
REMOVAL
1. Disconnect lower lever of control device and control rod.
2. Remove knob cover below selector lever downward.
3. Pull lock pin out of selector lever knob.
4. Remove selector lever knob.
5. Remove console finisher.

Refer to IP-10, "Component Parts Drawing" .
6. Remove center console.

Refer to IP-10, "Component Parts Drawing" .
7. Remove key interlock cable from control device.

Refer to AT- 2 4 0 , "Removal and Installation" .
8. Disconnect A/T device harness connector.
9. Remove control device assembly.
INSTALLATION
Install in reverse order of removal. Be careful of the following:

After installation is completed, adjust and check A/T position.
Adjustment of A/T PositionACS002RR
1. Loosen nut of control rod.
2. Place PNP switch and selector lever in “P” position.
3. While pressing lower lever toward rear of vehicle (in P position
direction), tighten nut to specified torque.
CAUTION:
Do not push the bracket.
Checking of A/T PositionACS002RS
1. Place selector lever in “P” position, and turn ignition switch ON (Do not start engine).
2. Make sure selector lever can be shifted to other than “P” position when brake pedal is depressed. Also
make sure selector lever can be shifted from “P” position only when brake pedal is depressed.
3. Move the selector lever and check for excessive effort, sticking, noise or rattle.
4. Confirm the selector lever stops at each position with the feel of engagement when it is moved through all
the positions. Check whether or not the actual position the selector lever is in matches the position shown
by the shift position indicator and the transmission body.
5. The method of operating the lever to individual positions cor-
rectly should be as shown in the figure.
6. When selector button is pressed in “P”, “R”, or “N” position with-
out applying forward/backward force to selector lever, check but-
ton operation for sticking.
7. Confirm the back-up lamps illuminate only when lever is placed
in the “R” position. Confirm the back-up lamps does not illumi-
nate when selector lever is pushed against “R” position in the
“P” or “N” position.
8. Confirm the engine can only be started with the selector lever in
the “P” and “N” positions.
9. Make sure transmission is locked completely in “P” position.
10. When selector lever is set to manual shift gate, make sure manual mode is displayed on combination
meter.
Shift selector lever to “+” and “-” sides, and make sure set shift position changes.
SCIA4954E
:26 N·m (2.7 kg-m, 19 ft-lb)
SCIA2119E
SCIA3906E