roof INFINITI FX35 2005 User Guide
[x] Cancel search | Manufacturer: INFINITI, Model Year: 2005, Model line: FX35, Model: INFINITI FX35 2005Pages: 4731, PDF Size: 60.13 MB
Page 1060 of 4731
BODY REPAIR
BL-245
C
D
E
F
G
H
J
K
L
MA
B
BL
Revision: 2005 July2005 FX
UNDERCOATING
The underside of the floor and wheelhouse are undercoated to prevent rust, vibration, noise and stone chip-
ping. Therefore, when such a panel is replaced or repaired, apply undercoating to that part. Use an undercoat-
ing which is rust preventive, soundproof, vibration-proof, shock-resistant, adhesive, and durable.
Precautions in Undercoating
1. Do not apply undercoating to any place unless specified (such as the areas above the muffler and three
way catalyst which are subjected to heat).
2. Do not undercoat the exhaust pipe or other parts which become hot.
3. Do not undercoat rotating parts.
4. Apply bitumen wax after applying undercoating.
5. After putting seal on the vehicle, put undercoating on it.
SIIA2252E
Page 1372 of 4731
LANE DEPARTURE WARNING SYSTEM DI-111
C
D E
F
G H
I
J
L
M A
B
DI
Revision: 2005 July 2005 FX
Removal and Installation for LDW Camera UnitAKS00C7S
REMOVAL
1. Remove roof console. Refer to EI-41, "HEADLINING" .
2. Disconnect LDW camera unit connector.
3. Remove the bolts (3), and remove LDW camera unit.
INSTALLATION
Installation is the reverse order of removal.
CAUTION:
Remove the camera lens cap for replacement.
Never give an impact to the LDW camera unit.
Adjust the camera aiming every time the LDW camera unit is removed or installed. Refer to DI-86,
"Camera Aiming Adjustment" .
Removal and Installation for LDW ChimeAKS00C7W
REMOVAL
1. Remove instrument side panel (LH). Refer to IP-10, "INSTRU-
MENT PANEL ASSEMBLY" .
2. Remove the bolt (1).
3. Disconnect LDW chime connector and remove LDW chime.
INSTALLATION
Installation is the reverse order of removal.
Removal and Installation for LDW SwitchAKS00C7V
Refer to IP-10, "INSTRUMENT PANEL ASSEMBLY" .
SKIB1791E
SKIB1802E
Page 1439 of 4731
![INFINITI FX35 2005 User Guide EC-46
[VQ35DE]
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
Revision: 2005 July 2005 FX
ON BOARD REFUELING VAPOR RECOVERY (ORVR)PFP:00032
System DescriptionABS006ZB
From the beginning of refueling, the ai](/img/42/57020/w960_57020-1438.png "INFINITI FX35 2005 User Guide EC-46
[VQ35DE]
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
Revision: 2005 July 2005 FX
ON BOARD REFUELING VAPOR RECOVERY (ORVR)PFP:00032
System DescriptionABS006ZB
From the beginning of refueling, the ai")
EC-46
[VQ35DE]
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
Revision: 2005 July 2005 FX
ON BOARD REFUELING VAPOR RECOVERY (ORVR)PFP:00032
System DescriptionABS006ZB
From the beginning of refueling, the air and vapor inside the fuel tank go through refueling EVAP vapor cut
valve and EVAP/ORVR line to the EVAP canister. The vapor is absorbed by the EVAP canister and the air is
released to the atmosphere.
When the refueling has reached the full level of the fuel tank, the refueling EVAP vapor cut valve is closed and
refueling is stopped because of auto shut-off. The vapor which was absorbed by the EVAP canister is purged
during driving.
WARNING:
When conducting inspections below, be sure to observe the following:
Put a “CAUTION: INFLAMMABLE” sign in workshop.
Do not smoke while servicing fuel system. Keep open flames and sparks away from work area.
Be sure to furnish the workshop with a CO2 fire extinguisher.
CAUTION:
Before removing fuel line parts, carry out the following procedures:
–Put drained fuel in an explosion-proof container and put lid on securely.
–Release fuel pressure from fuel line. Refer to Fuel Pressure Release, EC-99, "FUEL PRESSURE
RELEASE" .
–Disconnect battery ground cable.
Always replace O-ring when the fuel gauge retainer is removed.
Do not kink or twist hose and tube when they are installed.
Do not tighten hose and clamps excessively to avoid damaging hoses.
After installation, run engine and check for fuel leaks at connection.
Do not attempt to top off the fuel tank after the fuel pump nozzle shuts off automatically.
Continued refueling may cause fuel overflow, resulting in fuel spray and possibly a fire.
PBIB1068E
Page 2130 of 4731
![INFINITI FX35 2005 User Guide ON BOARD REFUELING VAPOR RECOVERY (ORVR) EC-737
[VK45DE]
C
D E
F
G H
I
J
K L
M A
EC
Revision: 2005 July 2005 FX
ON BOARD REFUELING VAPOR RECOVERY (ORVR)PFP:00032
System DescriptionABS007X](/img/42/57020/w960_57020-2129.png "INFINITI FX35 2005 User Guide ON BOARD REFUELING VAPOR RECOVERY (ORVR) EC-737
[VK45DE]
C
D E
F
G H
I
J
K L
M A
EC
Revision: 2005 July 2005 FX
ON BOARD REFUELING VAPOR RECOVERY (ORVR)PFP:00032
System DescriptionABS007X")
ON BOARD REFUELING VAPOR RECOVERY (ORVR) EC-737
[VK45DE]
C
D E
F
G H
I
J
K L
M A
EC
Revision: 2005 July 2005 FX
ON BOARD REFUELING VAPOR RECOVERY (ORVR)PFP:00032
System DescriptionABS007XX
From the beginning of refueling, the air and vapor inside the fuel tank go through refueling EVAP vapor cut
valve and EVAP/ORVR line to the EVAP canister. The vapor is absorbed by the EVAP canister and the air is
released to the atmosphere.
When the refueling has reached the full level of the fuel tank, the refueling EVAP vapor cut valve is closed and
refueling is stopped because of auto shut-off. The vapor which was absorbed by the EVAP canister is purged
during driving.
WARNING:
When conducting inspections below, be sure to observe the following:
Put a “CAUTION: INFLAMMABLE” sign in workshop.
Do not smoke while servicing fuel system. Keep open flames and sparks away from work area.
Be sure to furnish the workshop with a CO2 fire extinguisher.
CAUTION:
Before removing fuel line parts, carry out the following procedures:
–Put drained fuel in an explosion-proof container and put lid on securely.
–Release fuel pressure from fuel line. Refer to EC-789, "FUEL PRESSURE RELEASE" .
–Disconnect battery ground cable.
Always replace O-ring when the fuel gauge retainer is removed.
Do not kink or twist hose and tube when they are installed.
Do not tighten hose and clamps excessively to avoid damaging hoses.
After installation, run engine and check for fuel leaks at connection.
Do not attempt to top off the fuel tank after the fuel pump nozzle shuts off automatically.
Continued refueling may cause fuel overflow, resulting in fuel spray and possibly a fire.
PBIB1068E
Page 2790 of 4731
EI-1
EXTERIOR & INTERIOR
I BODY
CONTENTS
C
D E
F
G H
J
K L
M
SECTION EI
A
B
EI
Revision: 2005 July 2005 FX
EXTERIOR & INTERIOR
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 3
Precautions for Procedures without Cowl Top Cover ..... 3
Precautions for Work ........................................... ..... 3
PREPARATION ...................................................... ..... 4
Special Service Tools .......................................... ..... 4
Commercial Service Tools ................................... ..... 4
SQUEAK AND RATTLE TROUBLE DIAGNOSES ..... 5
Work Flow ........................................................... ..... 5
CUSTOMER INTERVIEW ................................ ..... 5
DUPLICATE THE NOISE AND TEST DRIVE .. ..... 6
CHECK RELATED SERVICE BULLETINS ...... ..... 6
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ................................................. ..... 6
REPAIR THE CAUSE ...................................... ..... 6
CONFIRM THE REPAIR .................................. ..... 7
Generic Squeak and Rattle Troubleshooting ...... ..... 7
INSTRUMENT PANEL ..................................... ..... 7
CENTER CONSOLE ........................................ ..... 7
DOORS ............................................................ ..... 7
TRUNK ............................................................. ..... 8
SUNROOF/HEADLINING ................................ ..... 8
SEATS .............................................................. ..... 8
UNDERHOOD .................................................. ..... 8
Diagnostic Worksheet ......................................... ..... 9
CLIP AND FASTENER .......................................... ....11
Clip and Fastener ................................................ .... 11
FRONT BUMPER .................................................. ... 14
Removal and Installation ..................................... ... 14
REMOVAL ........................................................ ... 15
INSTALLATION ................................................ ... 16
REMOVAL AND INSTALLATION OF FRONT
FILLET MOLDING ASSEMBLY ....................... ... 16
REAR BUMPER .................................................... ... 17
Removal and Installation ..................................... ... 17
REMOVAL ........................................................ ... 18
INSTALLATION ................................................ ... 19
DISASSEMBLY AND ASSEMBLY OF REAY BUMPER FASCIA ............................................
... 19
REMOVAL AND INSTALLATION OF REAR
BUMPER CLOSING ......................................... ... 20
REMOVAL AND INSTALLATION OF DRAFTER
GUARD ............................................................ ... 20
REMOVAL AND INSTALLATION OF REAR FIL-
LET MOLDING ASSEMBLY ............................. ... 21
FRONT GRILLE ..................................................... ... 22
Removal and Installation ..................................... ... 22
REMOVAL ........................................................ ... 22
INSTALLATION ................................................ ... 22
COWL TOP ............................................................ ... 23
Removal and Installation ..................................... ... 23
REMOVAL ........................................................ ... 23
INSTALLATION ................................................ ... 23
FENDER PROTECTOR ......................................... ... 24
Removal and Installation ..................................... ... 24
REMOVAL ........................................................ ... 24
INSTALLATION ................................................ ... 24
DOOR OUTSIDE MOLDING .................................. ... 25
Removal and Installation ..................................... ... 25
FRONT DOOR OUTSIDE MOLDING ............... ... 25
REAR DOOR OUTSIDE MOLDING ................. ... 25
DOOR OUTSIDE LOWER MOLDING ................... ... 26
Removal and Installation ..................................... ... 26
FRONT AND REAR DOOR OUTSIDE LOWER
MOLDING ......................................................... ... 26
DOOR PARTING SEAL ......................................... ... 27
Removal and Installation ..................................... ... 27
REMOVAL ........................................................ ... 27
INSTALLATION ................................................ ... 27
CENTER MUD GUARD ......................................... ... 28
Removal and Installation ..................................... ... 28
REMOVAL ........................................................ ... 28
INSTALLATION ................................................ ... 28
WINDSHIELD MOLDING ....................................... ... 29
Removal and Installation ..................................... ... 29
REMOVAL ........................................................ ... 29
INSTALLATION ................................................ ... 29
Page 2791 of 4731
EI-2Revision: 2005 July 2005 FX
BACK DOOR WINDOW MOLDING .......................
... 30
Removal and Installation ..................................... ... 30
REMOVAL ........................................................ ... 30
INSTALLATION ................................................. ... 30
ROOF SIDE MOLDING .......................................... ... 32
Removal and Installation ..................................... ... 32
REMOVAL ........................................................ ... 32
INSTALLATION ................................................. ... 32
ROOF RAIL ............................................................ ... 33
Removal and Installation ..................................... ... 33
REMOVAL ........................................................ ... 33
INSTALLATION ................................................. ... 33
REMOVAL AND INSTALLATION OF ROOF RAIL
BRACKET ......................................................... ... 33
DOOR FINISHER ................................................... ... 34
Removal and Installation ..................................... ... 34
DOOR FINISHER (FRONT AND REAR) .......... ... 34
BODY SIDE TRIM .................................................. ... 36
Removal and Installation ..................................... ... 36
CENTER PILLAR LOWER GARNISH .............. ... 36
CENTER PILLAR UPPER GARNISH ............... ... 37
DASH SIDE FINISHER .................................... ... 37
FRONT PILLAR GARNISH .............................. ... 38
KICKING PLATE ............................................... ... 38
CENTER MUDGUARD FINISHER (FRONT/ REAR) ...............................................................
... 38
FLOOR TRIM .......................................................... ... 39
Removal and Installation ...................................... ... 39
REMOVAL ......................................................... ... 39
INSTALLATION ................................................. ... 40
HEADLINING .......................................................... ... 41
Removal and Installation ...................................... ... 41
REMOVAL ......................................................... ... 42
INSTALLATION ................................................. ... 42
LUGGAGE FLOOR TRIM ...................................... ... 43
Removal and Installation ...................................... ... 43
REMOVAL ......................................................... ... 44
INSTALLATION ................................................. ... 44
BACK DOOR TRIM ................................................ ... 45
Removal and Installation ...................................... ... 45
REMOVAL ......................................................... ... 45
INSTALLATION ................................................. ... 45
BACK DOOR OUTSIDE FINISHER .................. ... 45
Page 2797 of 4731
EI-8
SQUEAK AND RATTLE TROUBLE DIAGNOSES
Revision: 2005 July 2005 FX
TRUNK
Trunk noises are often caused by a loose jack or loose items put into the trunk by the owner.
In addition look for:
1. Trunk lid dumpers out of adjustment
2. Trunk lid striker out of adjustment
3. The trunk lid torsion bars knocking together
4. A loose license plate or bracket
Most of these incidents can be repaired by adjusting, securing or insulating the item(s) or component(s) caus-
ing the noise.
SUNROOF/HEADLINING
Noises in the sunroof/headlining area can often be traced to one of the following:
1. Sunroof lid, rail, linkage or seals making a rattle or light knocking noise
2. Sun-visor shaft shaking in the holder
3. Front or rear windshield touching headlining and squeaking
Again, pressing on the components to stop the noise while duplicating the conditions can isolate most of these
incidents. Repairs usually consist of insulating with felt cloth tape.
SEATS
When isolating seat noise it's important to note the position the seat is in and the load placed on the seat when
the noise is present. These conditions should be duplicated when verifying and isolating the cause of the
noise.
Cause of seat noise include:
1. Headrest rods and holder
2. A squeak between the seat pad cushion and frame
3. The rear seatback lock and bracket
These noises can be isolated by moving or pressing on the suspected components while duplicating the con-
ditions under which the noise occurs. Most of these incidents can be repaired by repositioning the component
or applying urethane tape to the contact area.
UNDERHOOD
Some interior noise may be caused by components under the hood or on the engine wall. The noise is then
transmitted into the passenger compartment.
Causes of transmitted under-hood noise include:
1. Any component mounted to the engine wall
2. Components that pass through the engine wall
3. Engine wall mounts and connectors
4. Loose radiator mounting pins
5. Hood bumpers out of adjustment
6. Hood striker out of adjustment
These noises can be difficult to isolate since they cannot be reached from the interior of the vehicle. The best
method is to secure, move or insulate one component at a time and test drive the vehicle. Also, engine RPM
or load can be changed to isolate the noise. Repairs can usually be made by moving, adjusting, securing, or
insulating the component causing the noise.
Page 2821 of 4731
EI-32
ROOF SIDE MOLDING
Revision: 2005 July 2005 FX
ROOF SIDE MOLDINGPFP:73854
Removal and InstallationAIS0037J
REMOVAL
Disconnect molding from roof side clip and remove roof side molding.
INSTALLATION
Install in the reverse order of removal.
CAUTION:
To install roof side molding, check if all clips are matched over holes of panel on vehicle, then push it.
PIIA4951E
1. Roof side molding
Page 2822 of 4731
ROOF RAIL EI-33
C
D E
F
G H
J
K L
M A
B
EI
Revision: 2005 July 2005 FX
ROOF RAILPFP:73820
Removal and InstallationAIS0037K
REMOVAL
1. Remove cover roof rail (front/rear).
2. Remove nuts of roof rail and remove roof rail assembly.
INSTALLATION
Install in the reverse order of removal.
REMOVAL AND INSTALLATION OF ROOF RAIL BRACKET
Removal
1. Remove roof rail assembly.
2. Remove roof side molding. Refer to EI-32, "
ROOF SIDE MOLDING" .
3. Remove headlining. Refer to EI-41, "
HEADLINING" .
4. Remove nuts of roof rail bracket assembly and remove roof rail bracket assembly.
Installation
Install in the reverse order of removal.
CAUTION:
Replace sealing washer.
1. Cover roof rail (front) 2. Nut 3. Roof rail assembly
4. Rubber seal (front) 5. Roof side molding 6. Roof rail bracket assembly
7. Seal 8. Nut 9. Rubber seal (rear)
10. Cover roof rail (rear)
PIIA4948E
Page 2831 of 4731
EI-42
HEADLINING
Revision: 2005 July 2005 FX
REMOVAL
1. Remove front pillar garnish. Refer to EI-36, "Removal and Installation" .
2. Remove kicking plate (front/rear). Refer to EI-36, "
Removal and Installation" .
3. Remove body side welt. Refer to EI-36, "
Removal and Installation" .
4. Remove seat belt shoulder anchor (front/rear). Refer to SB-3, "
Removal and Installation of Front Seat
Belt" and SB-5, "Removal and Installation of Rear Seat Belt" .
5. Remove center pillar garnish (lower/upper) and luggage side finisher assembly and rear pillar upper gar- nish assembly. Refer to EI-36, "
Removal and Installation" and EI-43, "Removal and Installation" .
6. Remove assist grip caps and screw. Remove assist grip.
7. Remove sun-visor (RH/LH), and disconnect harness connector with lamp model.
8. Remove sun-visor holder.
9. Remove DVD display rear. Refer to AV- 1 9 8 , "
Removal and Installation for DVD Display Unit" .
10. Remove roof console.
11. Remove LDW camera unit. Refer to D I - 111 , "
Removal and Installation for LDW Camera Unit" .
12. Disconnect harness connector at front left side of headlining.
13. Put front seat to front most and recline seat back to backward.
14. Remove headlining, turn and take out from back door. CAUTION:
Always remove or install in a pair.
Cover surroundings with waste to avoid scratches or damages.
Do not bend headlining too hard.
15. Remove following parts after removing headlining.
Room lamp
Personal lamp
INSTALLATION
Install in the reverse order of removal.
1. Headlining 2. Assist grip (rear) 3. Assist grip (front)
4. Sun-visor holder (RH) 5. Sun-visor (RH) 6. Sun-visor cover (RH)
7. Roof console (without LDW camera unit) 8. Sun-visor (LH) 9. Sun-visor cover (LH)
10. Sun-visor holder (LH) 11. Finisher 12. Room lamp
13. Personal lamp 14. Fastener 15. DVD display rear
16. Roof console (with LDW cam- era unit)
PIIA4952E