leak INFINITI FX35 2005 Service Manual
[x] Cancel search | Manufacturer: INFINITI, Model Year: 2005, Model line: FX35, Model: INFINITI FX35 2005Pages: 4731, PDF Size: 60.13 MB
Page 3209 of 4731
FSU-6
FRONT SUSPENSION ASSEMBLY
Revision: 2005 July 2005 FX
FRONT SUSPENSION ASSEMBLYPFP:54010
On-Vehicle Inspection and ServiceAES000N3
Make sure the mounting conditions (looseness, back lash) of each component and component statues (wear,
damage) are normal.
INSPECTION OF TRANSVERSE LINK BALL JOINT END PLAY
1. Set front wheels in a straight-ahead position. Do not depress brake pedal.
2. Measure axial end play by installing and moving up/down between transverse link and steering knuckle with an iron pry bar or something similar.
CAUTION:
Be careful not to damage ball joint boot.
STRUT INSPECTION
Check strut for oil leakage, damage and replace if necessary. Refer to FSU-11, "COIL SPRING AND STRUT" .
Wheel Alignment InspectionAES000N4
DESCRIPTION
Measure wheel alignment under unladen conditions.
NOTE:
Unladen conditions mean that fuel, engine coolant, and lubricant are full. Spare tire, jack, hand tools and mats
are designated positions.
PRELIMINARY CHECK
1. Check tires for improper air pressure and wear.
2. Check road wheels for runout.
3. Check wheel bearing axial end play.
4. Check transverse link ball joint axial end play.
5. Check strut operation.
6. Check each mounting part of axle and suspension for looseness and deformation.
7. Check each link, rod and member for cracks, deformation and other damage.
8. Check vehicle posture.
INSPECTION OF CAMBER, CASTER AND KINGPIN INCLINATION ANGLES
Camber, caster, kingpin inclination angles cannot be adjusted.
Before inspection, mount front wheels onto turning radius gauge. Mount rear wheels onto a stand that has
same height so vehicle will remain horizontal.
Using a CCK Gauge
Install CCK gauge attachment (SST: KV991040S0) as following procedure in wheel, then measure wheel
alignment.
1. Remove wheel nuts (3), and install a guide bolt to hub bolt.
2. Screw adapter into plate body until it contacts body tightly.
3. Screw center plate into plate.
4. Insert plate on guide bolt. Put spring in, and then evenly screw both guide bolt nut. When fastening guide bolt nut, do not com-
pletely compress spring. Axial end play : 0 mm (0 in)
SEIA0240E
Page 3215 of 4731
FSU-12
COIL SPRING AND STRUT
Revision: 2005 July 2005 FX
Attach strut upper plate as shown in the figure.
Disassembly and AssemblyAES000N8
DISASSEMBLY
NOTE:
Make sure piston rod on strut is not damaged when removing components from strut assembly.
1. Install strut attachment (SST) to strut and fix it in a vise. CAUTION:
When installing strut attachment (SST) to strut, wrap a shop
cloth around strut to protect it from damage.
2. Using a spring compressor (commercial service tool), compress coil spring between spring upper seat and spring lower seat (on
strut) until coil spring is free.
CAUTION:
Be sure spring compressor (commercial service tool) is
securely attached to coil spring. Compress coil spring.
3. After making sure coil spring is free between spring upper seat and spring lower seat of strut, then remove piston rod lock nut.
4. Remove mounting insulator, mounting insulator bracket, mount- ing bearing, spring upper seat, spring upper rubber seat, bound
bumper. Then remove coil spring and spring lower rubber seat
from strut.
5. Gradually release spring compressor (commercial service tool), and remove coil spring. CAUTION:
Loosen spring compressor while making sure coil spring attachment position does not move.
6. Remove strut attachment (SST) from strut.
INSPECTION AFTER DISASSEMBLY
Strut Inspection
Check strut for deformation, cracks, damage, and replace if necessary.
Check piston rod for damage, uneven wear or distortion, and replace if necessary.
Check welded and sealed areas for oil leakage, and replace if necessary.
Mounting Insulator and Rubber Parts Inspection
Check mounting insulator for cracks and rubber parts for wear. Replace them if necessary.
Coil Spring Inspection
Check coil spring for cracks, wear or damage, and replace if necessary.
SEIA0334E
SEIA0296E
SEIA0297E
Page 3217 of 4731
FSU-14
TRANSVERSE LINK
Revision: 2005 July 2005 FX
TRANSVERSE LINKPFP:54500
Removal and InstallationAES000N9
REMOVAL
1. Remove tire from vehicle with power tool.
2. Remove undercover with power tool.
3. Remove front cross bar.
4. Remove cotter pin at transverse link, then loosen mounting nut.
5. Use a ball joint remover (SST) to remove transverse link from steering knuckle. Be careful not to damage ball joint boot.
CAUTION:
Tighten temporarily mounting nut to prevent damage to
threads and to prevent ball joint remover (SST) from com-
ing off.
6. Remove mounting bolts which are at the back of transverse link (mounting part with body) with power tool, separate transverse
link.
7. Remove mounting bolts which are at the front of transverse link (mounting part with front suspension member) with power tool,
separate transverse link.
8. Remove transverse link from vehicle.
INSPECTION AFTER REMOVAL
Visual Inspection
Check transverse link and bushing for deformation, cracks, or damage. If any non-standard condition is
found, replace it.
Check boot of ball joint for cracks, or other damage, and also for grease leakage. If any non-standard con-
dition is found, replace it.
Ball Joint Inspection
Manually move ball stud to confirm it moves smoothly with no binding.
SDIA1435E
SEIA0331E
Page 3226 of 4731
PRECAUTIONS GI-5
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Revision: 2005 July 2005 FX
Before jacking up the vehicle, apply wheel chocks or other tire
blocks to the wheels to prevent the vehicle from moving. After
jacking up the vehicle, support the vehicle weight with safety
stands at the points designated for proper lifting before working
on the vehicle.
These operations should be done on a level surface.
When removing a heavy component such as the engine or tran-
saxle/transmission, be careful not to lose your balance and drop
them. Also, do not allow them to strike adjacent parts, especially
the brake tubes and master cylinder.
Before starting repairs which do not require battery power:
Turn off ignition switch.
Disconnect the negative battery terminal.
If the battery terminals are disconnected, recorded memory of
radio and each control unit is erased.
To prevent serious burns:
Avoid contact with hot metal parts.
Do not remove the radiator cap when the engine is hot.
Dispose of drained oil or the solvent used for cleaning parts in
an appropriate manner.
Do not attempt to top off the fuel tank after the fuel pump nozzle
shuts off automatically.
Continued refueling may cause fuel overflow, resulting in fuel
spray and possibly a fire.
Clean all disassembled parts in the designated liquid or solvent
prior to inspection or assembly.
Replace oil seals, gaskets, packings, O-rings, locking washers, cotter pins, self-locking nuts, etc. with new
ones.
Replace inner and outer races of tapered roller bearings and needle bearings as a set.
Arrange the disassembled parts in accordance with their assembled locations and sequence.
Do not touch the terminals of electrical components which use microcomputers (such as ECM).
Static electricity may damage internal electronic components.
After disconnecting vacuum or air hoses, attach a tag to indicate the proper connection.
Use only the fluids and lubricants specified in this manual.
Use approved bonding agent, sealants or their equivalents when required.
Use hand tools, power tools (disassembly only) and recom-
mended special tools where specified for safe and efficient ser-
vice repairs.
When repairing the fuel, oil, water, vacuum or exhaust systems,
check all affected lines for leaks.
SGI231
SEF289H
SGI233
PBIC0190E
Page 3289 of 4731
GW-12
WINDSHIELD GLASS
Revision: 2005 July 2005 FX
WARNING:
When cutting the glass from the vehicle, always wear safety glasses and heavy gloves to help prevent
glass splinters from entering your eyes or cutting your hands.
CAUTION:
When a windshield glass is to be reused, do not use a cutting knife or power cutting tool.
Be careful not to scratch the glass when removing.
Do not set or stand the glass on its edge. Small chips may develop into cracks.
7. Remove the windshield glass, using suction.
INSTALLATION
Use a genuine Nissan Urethane Adhesive Kit (if available) or equivalent and follow the instructions fur-
nished with it.
While the urethane adhesive is curing, open a door window. This will prevent the glass from being forced
out by passenger room air pressure when a door is closed.
The molding must be installed securely so that it is in position and leaves no gap.
Inform the customer that the vehicle should remain stationary until the urethane adhesive has completely
cured (preferably 24 hours). Curing time varies with temperature and humidity.
WARNING:
Keep heat and open flames away as primers and adhesive are flammable.
The materials contained in the kit are harmful if swallowed, and may irritate skin and eyes. Avoid
contact with the skin and eyes.
Use in an open, well ventilated location. Avoid breathing the vapors. They can be harmful if
inhaled. If affected by vapor inhalation, immediately move to an area with fresh air.
Driving the vehicle before the urethane adhesive has completely cured may affect the perfor-
mance of the windshield in case of an accident.
CAUTION:
Do not use an adhesive which is past its usable term. Shelf life of this product is limited to six
months after the date of manufacture. Carefully adhere to the expiration or manufacture date
printed on the box.
Keep primers and adhesive in a cool, dry place. Ideally, they should be stored in a refrigerator.
Do not leave primers or adhesive cartridge unattended with their caps open or off.
The vehicle should not be driven for at least 24 hours or until the urethane adhesive has com-
pletely cured. Curing time varies depending on temperature and humidities. The curing time will
increase under lower temperature and lower humidity.
Repairing Water Leaks for Windshield
Leaks can be repaired without removing and reinstalling glass.
If water is leaking between the urethane adhesive material and body or glass, determine the extent of leakage.
This can be done by applying water to the windshield area while pushing glass outward.
To stop the leak, apply primer (if necessary) and then urethane adhesive to the leak point.
PIIA0186E
Page 3352 of 4731
SIDE WINDOW GLASS GW-75
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Revision: 2005 July 2005 FX
Do not set or stand the glass on its edge. Small chips may develop into cracks.
INSTALLATION
Use a genuine Nissan Urethane Adhesive Kit (if available) or equivalent and follow the instructions fur-
nished with it.
While the urethane adhesive is curing, open a door window. This will prevent the glass from being forced
out by passenger room air pressure when a door is closed.
The molding must be installed securely so that it is in position and leaves no gap.
Inform the customer that the vehicle should remain stationary until the urethane adhesive has completely
cured (preferably 24 hours). Curing time varies with temperature and humidity.
WARNING:
Keep heat and open flames away as primers and adhesive are flammable.
The materials contained in the kit are harmful if swallowed, and may irritate skin and eyes. Avoid
contact with the skin and eyes.
Use in an open, well ventilated location. Avoid breathing the vapors. They can be harmful if
inhaled. If affected by vapor inhalation, immediately move to an area with fresh air.
Driving the vehicle before the urethane adhesive has completely cured may affect the perfor-
mance of the side window in case of an accident.
CAUTION:
Do not use an adhesive which is past its usable term. Shelf life of this product is limited to six
months after the date of manufacture. Carefully adhere to the expiration or manufacture date
printed on the box.
Keep primers and adhesive in a cool, dry place. Ideally, they should be stored in a refrigerator.
Do not leave primers or adhesive cartridge unattended with their caps open or off.
The vehicle should not be driven for at least 24 hours or until the urethane adhesive has com-
pletely cured. Curing time varies depending on temperature and humidities. The curing time will
increase under lower temperature and lower humidity.
Repairing Water Leaks
Leaks can be repaired without removing and reinstalling glass.
If water is leaking between the urethane adhesive material and body or glass, determine the extent of leakage.
This can be done by applying water to the side window area while pushing glass outward.
To stop the leak, apply primer (if necessary) and then urethane adhesive to the leak point.
Page 3397 of 4731
IDX-4
ALPHABETICAL INDEX
ECTS - Wiring diagram ...................... EC-210, EC-916
Electric sunroof .................................................. RF-10
Electric throttle control actuator ........ EC-424, EC-426,
EC-1148
, EC-1150
Electric throttle control actuator (VK45DE) ..... EM-178
Electric throttle control actuator (VQ35DE) ....... EM-19
Electrical load signal circuit .............. EC-679, EC-1369
Electrical unit ..................................................... PG-76
Electrical units location ...................................... PG-70
Electronic ignition (EI) system ............. EC-33, EC-724
Engine control module (ECM) .......... EC-402, EC-1134
Engine control system diagram ....................... EC-721
Engine control system diagram and chart ......... EC-30
Engine coolant temperature sensor (ECTS) ... EC-208,
EC-220
, EC-914, EC-927
Engine coolant(VK45DE) .................................. CO-37
Engine coolant(VQ35DE) ................................. CO-11
Engine oil filter replacement ............................. MA-26
Engine oil filter replacement(VQ35DE) ............. MA-19
Engine oil precautions .......................................... GI-8
Engine oil replacement(VQ35DE) ..................... MA-18
Engine oil(VK45DE) ........................................... LU-25
Engine oil(VQ35DE) ............................................ LU-7
Engine removal(VK45DE) ............................... EM-240
Engine removal(VQ35DE) .............................. EM-112
Engine room cover(VK45DE) ......................... EM-172
ETC1 - Wiring diagram .................... EC-427, EC-1151
ETC2 - Wiring diagram .................... EC-434, EC-1158
ETC3 - Wiring diagram .................... EC-438, EC-1162
EVAP canister ...................................... EC-42, EC-733
EVAP canister purge volume control solenoid valve ....
EC-336
, EC-1069, EC-1233
EVAP canister vent control valve ...... EC-343, EC-568,
EC-1076
, EC-1241
EVAP control system (small leak) diagnosis .. EC-327,
EC-367
, EC-1061, EC-1108
EVAP control system pressure sensor ........... EC-350,
EC-353
, EC-359, EC-1083, EC-1086, EC-1092
EVAP control system purge flow monitoring diagnosis
EC-322
, EC-1056
EVAP vapor lines inspection ................. MA-21, MA-28
Evaporative emission (EVAP) system . EC-39, EC-730
Evaporator ..................................................... ATC-156
Exhaust manifold(VK45DE) ............................ EM-182
Exhaust manifold(VQ35DE) .............................. EM-26
Exhaust system ................................................... EX-3
Exhaust system inspection ..................... EX-3, MA-29
Expansion valve ............................................. ATC-157
F
F/FOG - Wiring diagram ..................................... LT-81
F/PUMP - Wiring diagram ................ EC-669, EC-1359
Final drive pre-inspection .................. FFD-20, RFD-17
Final drive removal and installation .. FFD-12, FFD-14,
RFD-14
Floor trim ............................................................. EI-39
Flow charts ......................................................... GI-27
Fluid temperature sensor (A/T) ........................ AT-136
Fluorescent leak detector ............................. ATC-158
Fog lamp, front ................................................... LT-79
Front axle ............................................ FAX-4, FAX-10
Front brake solenoid valve ................. AT-154, AT-156
Front bumper ...................................................... EI-14
Front door ............................. BL-153, BL-157, GW-76
Front fog lamp .................................................... LT-79
Front passenger air bag .................................. SRS-39
Front seat belt ...................................................... SB-3
Front seat belt pre-tensioner ..... SB-2, SRS-3, SRS-44
Front suspension .............................................. FSU-6
Front washer ...................................................... WW-4
Front wiper ......................................................... WW-4
FTTS - Wiring diagram .... EC-269, EC-274, EC-1006,
EC-1011
Fuel cut control (at no load high engine speed) EC-34,
EC-725
Fuel filter replacement ......................................... FL-4
Fuel gauge ............................................................ DI-5
Fuel injection system (Bank 1) .......... EC-986, EC-995
Fuel injection system (Bank 2) .......... EC-986, EC-995
Fuel injector and fuel tube(VK45DE) .............. EM-192
Fuel injector and fuel tube(VQ35DE) ................ EM-45
Fuel level sensor EC-385, EC-387, EC-389, EC-1117,
EC-1119
, EC-1121
Fuel line inspection .................................. FL-3, MA-25
Fuel line inspection(VQ35DE) .......................... MA-17
Fuel precautions .......................................... GI-6, GI-7
Fuel pressure check ........................... EC-99, EC-789
Fuel pressure release ......................... EC-99, EC-789
Fuel pump ....................................... EC-668, EC-1358
Fuel pump and gauge .......................................... FL-4
Fuel system ......................................................... FL-3
Fuel tank ............................................................ FL-10
Fuel tank temperature sensor .......... EC-267, EC-273,
EC-1004
, EC-1010
Fuel tank vacuum relief valve ............. EC-42, EC-733
FUELB1 - Wiring diagram .. EC-250, EC-260, EC-988,
EC-997
FUELB2 - Wiring diagram .. EC-251, EC-261, EC-989,
EC-998
Fuse .................................................................. PG-17
Fuse and fusible link box .................................. PG-83
Fusible link ........................................................ PG-17
G
Gauges ................................................................. DI-5
Glass ...................................... GW-11, GW-76, GW-80
Glove box lamp ................................... LT-156, LT-202
Grille - See Exterior ............................................ EI-22
Ground distribution ........................................... PG-31
H
H/AIM - Wiring diagram ..................................... LT-75
H/LAMP - Wiring diagram .................................. LT-11
Harness connector ............................................ PG-74
Harness layout .................................................. PG-46
Page 3399 of 4731
IDX-6
ALPHABETICAL INDEX
M
M/ANT - Wiring diagram .................................... AV-52
MAFS - Wiring diagram ..... EC-189, EC-197, EC-896,
EC-904
Magnet clutch ................................. ATC-84, ATC-144
MAIN - Wiring diagram ...................... EC-164, EC-855
Maintenance (engine)(VQ35DE) ...................... MA-14
Major overhaul (Final drive) .............. FFD-16, RFD-16
Major overhaul (Transfer) .................................. TF-45
Mass air flow sensor (MAFS) ............ EC-186, EC-195,
EC-893
, EC-902
Meter ..................................................................... DI-5
METER - Wiring diagram .................................... DI-10
MIL data link connectors circuit ....... EC-703, EC-1393
MIL/DL - Wiring diagram .................. EC-703, EC-1393
Mirror, door ..................................................... GW-114
Mirror, out side ................................................ GW-114
Misfire .............................................. EC-285, EC-1022
Mode door control linkage adjustment ............. ATC-72
Mode door motor ............................ ATC-70, ATC-131
Molding - See Exterior ................... EI-25, EI-29, EI-32
Multiport fuel injection (MFI) system .... EC-31, EC-722
Multiport fuel injection precautions ....................... GI-7
N
NATS - Wiring diagram .................................... BL-216
NAVI - Wiring diagram ..................................... AV-106
Navigation system ............................................. AV-87
NVH troubleshooting (EM) .............................. EM-170
NVH troubleshooting (EM)(VQ35DE) ............... EM-13
NVH troubleshooting (Final drive) ......... FFD-6, RFD-7
NVH troubleshooting (Propeller shaft) ................. PR-3
NVH troubleshooting (Transfer) ........................... TF-8
NVIS (Nissan vehicle immobilizer system) precautions
GI-3
O
O2H1B1 - Wiring diagram ................................ EC-879
O2H1B2 - Wiring diagram ................................ EC-881
O2H2B1 - Wiring diagram .................. EC-180, EC-887
O2H2B2 - Wiring diagram .................. EC-182, EC-889
O2S1B1 - Wiring diagram ... EC-937, EC-947, EC-959
O2S1B2 - Wiring diagram ... EC-939, EC-949, EC-961
O2S2B1 - Wiring diagram .. EC-230, EC-240, EC-445,
EC-456
, EC-968, EC-978, EC-1190, EC-1201
O2S2B2 - Wiring diagram .. EC-232, EC-242, EC-447,
EC-458
, EC-970, EC-980, EC-1192, EC-1203
Oil cooler (engine)(VQ35DE) ............................. LU-14
Oil filter(VK45DE) .............................................. LU-28
Oil filter(VQ35DE) .............................................. LU-10
Oil pan (engine)(VK45DE) .............................. EM-185
Oil pan (engine)(VQ35DE) ................................ EM-30
Oil pressure (engine)(VK45DE) ......................... LU-25
Oil pressure (engine)(VQ35DE) ........................... LU-8
Oil pressure relief valve (engine)(VQ35DE) ........ LU-6
Oil pump (A/T) ................................................. AT-308
Oil pump (engine)(VK45DE) .............................. LU-31
Oil pump (engine)(VQ35DE) .............................. LU-17
Oil pump regulator valve (engine)(VK45DE) ...... LU-31
Oil pump regulator valve (engine)(VQ35DE) ..... LU-17
Oil seal replacement (engine)(VK45DE) ......... EM-225
Oil seal replacement (engine)(VQ35DE) .......... EM-97
Oil seal replacement (front of final drive) .......... FFD-9,
RFD-10
Oil seal replacement (side of final drive) ......... FFD-11,
RFD-12
ORVR (On-board Refueling Vapor Recovery) .. EC-46,
EC-737
Out side mirror ............................................... GW-114
Overheat ........................................................ EC-1213
P
P/SCKT - Wiring diagram ................................ WW-57
Park/Neutral position switch ........... EC-609, EC-1283
Park/neutral position switch (A/T) .................... AT-114
Parking brake control ........................................... PB-3
PCV (positive crankcase ventilation) .. EC-51, EC-742
Personal lamp ..................................... LT-153, LT-187
PGC/V - Wiring diagram .. EC-338, EC-562, EC-1071,
EC-1235
PHASE - Wiring diagram ............................... EC-1045
PHSB1 - Wiring diagram .................................. EC-309
PHSB2 - Wiring diagram .................................. EC-311
Pilot bushing replacement - See Pilot
converter(VQ35DE) ........................................ EM-123
Piston assembly(VK45DE) ............................. EM-255
Piston assembly(VQ35DE) ............................. EM-135
Piston pin inspection(VK45DE) ....................... EM-262
Piston pin inspection(VQ35DE) ...................... EM-140
Piston ring inspection(VK45DE) ..................... EM-263
Piston ring inspection(VQ35DE) ..................... EM-141
Piston to bore clearance(VK45DE) ................. EM-266
Piston to bore clearance(VQ35DE) ................ EM-144
PNP/SW - Wiring diagram .............. EC-611, EC-1285
POS - Wiring diagram ..................... EC-302, EC-1038
POWER - Wiring diagram ................................... PG-4
Power door mirror .............................................. BL-21
Power seat ......................................................... SE-92
Power socket ................................................... WW-57
Power steering fluid level ........................ PS-8, MA-37
Power steering gear ........................................... PS-19
Power steering hydraulic pressure .................... PS-31
Power steering oil pump .................................... PS-31
Power steering system bleeding .......................... PS-8
Power supply routing .......................................... PG-3
Power window .................................................. GW-15
PRE/SE - Wiring diagram EC-355, EC-361, EC-1088,
EC-1094
Precations for Leak detection dye .................. ATC-16
Precautions (General) ........................................... GI-4
Pressure switch 1 .............................. AT-156, AT-175
Pressure switch 2 ............................................ AT-168
Pressure switch 3 .............................. AT-152, AT-177
Pressure switch 5 .............................. AT-160, AT-179
Page 3895 of 4731
LT-6
PRECAUTIONS
Revision: 2005 July 2005 FX
General Precautions for Service OperationsAKS004ZU
Never work with wet hands.
Xenon headlamp includes high voltage generating part. Be sure
to disconnect battery negative cable (negative terminal) or
power fuse before removing, installing, or touching the xenon
headlamp (including lamp bulb).
Turn the lighting switch OFF before disconnecting and connect-
ing the connector.
When turning the xenon headlamp on and while it is illuminated,
never touch the harness, bulb, and socket of the headlamp.
When checking the headlamp on/off operation, check it on vehi-
cle and with the power connected to the vehicle-side connector.
Do not touch the headlamp bulb glass surface with bare hands or allow oil or grease to get on it. Do not
touch the headlamp bulb just after the headlamp is turned off, because it is very hot.
Install the xenon headlamp bulb socket correctly. If it is installed
improperly, high-voltage leak or corona discharge may occur
that can melt the bulb, connector, and housing. Do not illuminate
the xenon headlamp bulb out of the headlamp housing. Doing
so can cause fire and harm your eyes.
When the bulb has burned out, wrap it in a thick vinyl bag and
discard. Do not break the bulb.
Leaving the bulb removed from the headlamp housing for a long
period of time can deteriorate the performance of the lens and
reflector (dirt, clouding). Always prepare a new bulb and have it
on hand when replacing the bulb.
When adjusting the headlamp aiming, turn the aiming adjust-
ment screw only in the tightening direction. (If it is necessary to loosen the screw, first fully loosen the
screw, and then turn it in the tightening direction.)
Do not use organic solvent (paint thinner or gasoline) to clean lamps and to remove old sealant.
PKIA0183E
EL-3422D
Page 4094 of 4731
LU-1
ENGINE LUBRICATION SYSTEM
B ENGINE
CONTENTS
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Revision: 2005 July 2005 FX
ENGINE LUBRICATION SYSTEM
VQ35DE
PRECAUTIONS .......................................................... 3
Precautions for Liquid Gasket ............................. ..... 3
LIQUID GASKET APPLICATION PROCEDURE ..... 3
PREPARATION ...................................................... ..... 4
Special Service Tools .......................................... ..... 4
Commercial Service Tools ................................... ..... 4
LUBRICATION SYSTEM ....................................... ..... 5
Lubrication Circuit ............................................... ..... 5
System Chart ...................................................... ..... 6
ENGINE OIL .......................................................... ..... 7
Inspection ............................................................ ..... 7
ENGINE OIL LEVEL ........................................ ..... 7
ENGINE OIL APPEARANCE ........................... ..... 7
ENGINE OIL LEAKAGE ................................... ..... 7
OIL PRESSURE CHECK ................................. ..... 8
Changing Engine Oil ........................................... ..... 9
OIL FILTER ............................................................ ... 10
Removal and Installation ..................................... ... 10
REMOVAL ........................................................ ... 10
INSTALLATION ................................................ ... 10
INSPECTION AFTER INSTALLATION ............ ... 10
OIL FILTER BRACKET (AWD) .............................. ... 12
Components ........................................................ ... 12
Removal and Installation ..................................... ... 12
REMOVAL ........................................................ ... 12
INSTALLATION ................................................ ... 12
INSPECTION AFTER INSTALLATION ............ ... 13
OIL COOLER ......................................................... ... 14
Components ........................................................ ... 14
Removal and Installation ..................................... ... 15
REMOVAL ........................................................ ... 15
INSPECTION AFTER REMOVAL .................... ... 16
INSTALLATION ................................................ ... 16
INSPECTION AFTER INSTALLATION ............ ... 16
OIL PUMP .............................................................. ... 17
Components ........................................................ ... 17
Removal and Installation ..................................... ... 17 REMOVAL ........................................................
... 17
INSTALLATION ................................................ ... 17
INSPECTION AFTER INSTALLATION ............. ... 17
Disassembly and Assembly ................................. ... 17
DISASSEMBLY ................................................ ... 17
INSPECTION AFTER DISASSEMBLY ............. ... 18
ASSEMBLY ...................................................... ... 19
SERVICE DATA AND SPECIFICATIONS (SDS) ... ... 20
Standard and Limit ............................................... ... 20
ENGINE OIL PRESSURE ................................ ... 20
ENGINE OIL CAPACITY (APPROXIMATE) ..... ... 20
OIL PUMP ........................................................ ... 20
REGULATOR VALVE ....................................... ... 20
VK45DE
PRECAUTIONS ..................................................... ... 21
Precautions for Liquid Gasket ............................. ... 21
LIQUID GASKET APPLICATION PROCEDURE ... 21
PREPARATION ...................................................... ... 22
Special Service Tools .......................................... ... 22
Commercial Service Tools ................................... ... 22
LUBRICATION SYSTEM ....................................... ... 23
Lubrication Circuit ................................................ ... 23
System Chart ....................................................... ... 24
ENGINE OIL ........................................................... ... 25
Inspection ............................................................ ... 25
ENGINE OIL LEVEL ......................................... ... 25
ENGINE OIL APPEARANCE ........................... ... 25
ENGINE OIL LEAKAGE ................................... ... 25
OIL PRESSURE CHECK ................................. ... 25
Changing Engine Oil ............................................ ... 27
OIL FILTER ............................................................ ... 28
Removal and Installation ..................................... ... 28
REMOVAL ........................................................ ... 28
INSTALLATION ................................................ ... 28
INSPECTION AFTER INSTALLATION ............. ... 28