sensor INFINITI FX35 2005 Service Manual

BACK DOOR AUTO CLOSURE SYSTEM BL-175
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Revision: 2005 July 2005 FX
Work FlowAIS004OH
1. Check the symptom and customer's requests.
2. Understand the outline of system. Refer to BL-170, "
System Description" .
3. Perform the preliminary check, Refer to BL-175, "
Preliminary Check"
4. According to the trouble diagnosis chart, repair or replace the cause of the malfunction. Refer to BL-175,
"Trouble Diagnosis Chart by Symptom" .
5. Does back door auto closure system operate normally? If Yes, GO TO 6, If No, GO TO 4.
6. INSPECTION END
Preliminary CheckAIS004OI
Remove the fuse No.18 for the back door closure with the back door closure inactive.
Check that the back door can be open / close normally.
CAUTION:
It is judged it is abnormal, discontinues closure operation, and drive lever returns to a neutral position
if not becoming full-latch within about three seconds after half-latch.
When this operation is done continuously three times, both back door closure and back door opener
switch are not operated because the function of back door closure is stopped.
Thing to reset power supply by pulling out and opening fuse in that case.
Trouble Diagnosis Chart by SymptomAIS004OJ
Symptom Diagnostic procedure and repair order Refer to page
Back door closure does not operate. 1.Back door closure motor power supply and ground
circuit check BL-176
2. Half-latch switch check
BL-176
3. Close switch checkBL-178
4. Open switch check.BL-179
5. Closure motor check.BL-185
6. Replace back door closure control unit.BL-185
Back door does not open (with Intelligent Key system). 1. Intelligent Key system check.
BL-1182. Back door opener switch check.BL-180
Back door does not open 1. Back door opener switch check.
BL-1822. Unlock sensor check.BL-184
3. Replace back door closure control unit.BL-185
Back door does not enter fully closed states through
back door closure operates. 1.Back door fitting adjustment.
BL-164
2. Replace back door lock assembly.BL-168

BL-184
BACK DOOR AUTO CLOSURE SYSTEM
Revision: 2005 July 2005 FX
Unlock Sensor Check (Without Intelligent Key)AIS004UA
1. CHECK UNLOCK SENSOR SIGNAL
1. Turn ignition switch OFF.
2. Check voltage between back door closure control unit connector and ground.
OK or NG
OK >> Unlock sensor is OK.
NG >> GO TO 2.
2. CHECK HARNESS CONTINUITY
1. Disconnect back door closure control unit and front door lock assembly (passenger side) connector.
2. Check continuity between back door closure control unit con- nector D106 terminal 5 and front door lock assembly (passenger
side) connector D40 terminal 5.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace harness between back door closure
control unit and front door lock assembly (passenger
side).
3. CHECK GROUND CIRCUIT
Check continuity between front door lock assembly (passenger side)
connector D40 terminal 4 and ground.
OK or NG
OK >> GO TO 4.
NG >> Repair or replace harness.
Connector Terminals (Wire color)
Condition Voltage (V)
(Approx.)
(+) (-)
D106 5 (W) Ground Passenger side door lock is
locked 5
Passenger side door lock is
unlocked 0
PIIA6182E
5 (W) – 5 (W) : Continuity should exist.
PIIA6183E
4 (B) – Ground : Continuity should exist.
PIIA6184E

BRAKE MASTER CYLINDER BR-13
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Revision: 2005 July 2005 FX
BRAKE MASTER CYLINDERPFP:46010
On-Board InspectionAFS001N2
LEAK INSPECTION

Check for leaking in master cylinder attachment portion, reservoir tank, and brake tube connections.
Removal and InstallationAFS001N3
CAUTION:
Be careful not to splash brake fluid on painted areas; it may cause paint damage. If brake fluid is
splashed on painted areas, wash it away with water immediately.
REMOVAL
1. Drain brake fluid. Refer to BR-9, "Drain and Refill" .
2. Disconnect harness connectors for fluid level sensor and pressure sensor.
3. Using a flare nut wrench, disconnect brake tube from master cylinder assembly.
4. Remove master cylinder assembly fixing nut, remove master cylinder assembly from the vehicle. Refer to BR-16, "
Removal and Installation" .
INSTALLATION

Install in the reverse order of removal.
–Refill brake fluid and bleed air. Refer to BR-10, "Bleeding Brake System" .
CAUTION:

Refill with new brake fluid “DOT3”.

Do not reuse drained brake fluid.
ComponentsAFS001N4
SFIA2157E

BR-14
BRAKE MASTER CYLINDER
Revision: 2005 July 2005 FX
Disassembly and AssemblyAFS001N5
DISASSEMBLY
CAUTION:

Master cylinder can not be disassembled.

Remove reservoir tank only when absolutely necessary.
1. Remove clip.
2. Remove reservoir tank and grommet from master cylinder assembly.
ASSEMBLY
CAUTION:

Never use mineral oil such as kerosene, gasoline during the cleaning and assembly process.

Do not drop parts. If a part is dropped, do not use it.
1. Apply brake fluid grommet and attach to master cylinder assembly. CAUTION:
Do not reuse grommet.
2. Install reservoir tank onto master cylinder assembly.
3. Install clip.
1. Reservoir cap 2. Strainer 3. Float
4. Reservoir tank 5. Grommet 6. Master cylinder sub-assembly
7. Clip 8. Pressure sensor 9. Pressure sensor (Only ICC models)
SFIA1132E
SFIA1132E

BRC-1
BRAKE CONTROL SYSTEM
F BRAKES
CONTENTS
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SECTION BRC
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BRC
Revision: 2005 July 2005 FX
BRAKE CONTROL SYSTEM
VDC/TCS/ABS
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 3
Precautions for Brake System ............................. ..... 3
Precautions for Brake Control ............................. ..... 3
PREPARATION ...................................................... ..... 5
Special Service Tools .......................................... ..... 5
Commercial Service Tools ................................... ..... 5
ON-VEHICLE SERVICE ........................................ ..... 6
Adjustment of Steering Angle Sensor Neutral Posi-
tion ...................................................................... ..... 6
Calibration of Decel G Sensor (AWD Model) ...... ..... 6
SYSTEM DESCRIPTION ....................................... ..... 8
System Diagram .................................................. ..... 8
VDC Function ...................................................... ..... 8
TCS Function ...................................................... ..... 8
ABS Function ...................................................... ..... 8
EBD Function ...................................................... ..... 9
Fail-Safe Function ............................................... ..... 9
VDC / TCS SYSTEM ........................................ ..... 9
ABS, EBD SYSTEM ......................................... ..... 9
Hydraulic Circuit Diagram ................................... ... 10
CAN COMMUNICATION ....................................... ....11
System Description ............................................. .... 11
TROUBLE DIAGNOSIS ......................................... ... 12
How to Proceed with Diagnosis .......................... ... 12
BASIC CONCEPT ............................................ ... 12
DIAGNOSIS FLOWCHART ............................. ... 13
ASKING COMPLAINTS ................................... ... 14
EXAMPLE OF DIAGNOSIS SHEET ................ ... 14
Component Installation Location ......................... ... 15
Schematic ........................................................... ... 16
Wiring Diagram — VDC — .................................. ... 17
Control Unit Input/Output Signal Standard .......... ... 23
REFERENCE VALUE FROM CONSULT-II ...... ... 23
CONSULT-II Functions ........................................ ... 25
CONSULT-II MAIN FUNCTION ........................ ... 25
CONSULT-II BASIC OPERATION PROCEDURE ... 26
SELF-DIAGNOSIS ........................................... ... 27
DATA MONITOR .............................................. ... 30
ACTIVE TEST .................................................. ... 33
For Fast and Accurate Diagnosis ........................ ... 35
PRECAUTIONS FOR DIAGNOSIS .................. ... 35
Basic Inspection .................................................. ... 36
BASIC INSPECTION 1: BRAKE FLUID
AMOUNT, LEAKS, AND BRAKE PADS INSPEC-
TION ................................................................. ... 36
BASIC INSPECTION 2: POWER SYSTEM TER-
MINAL LOOSENESS AND BATTERY INSPEC-
TION ................................................................. ... 36
BASIC INSPECTION 3: ABS WARNING LAMP,
VDC OFF INDICATOR LAMP, SLIP INDICATOR
LAMP AND BRAKE WARNING LAMP INSPEC-
TION ................................................................. ... 37
Inspection 1: Wheel Sensor Circuit ..................... ... 37
Inspection 2: Engine System ............................... ... 39
Inspection 3: VDC/TCS/ABS Control Unit Circuit ... 40
Inspection 4: Pressure Sensor Circuit ................. ... 40
Inspection 5: Steering Angle Sensor Circuit ........ ... 42
Inspection 6: Yaw Rate/Side G Sensor (2WD
Model), Yaw Rate/Side/Decel G sensor (AWD Mod-
els) Circuit ............................................................ ... 44
Inspection 7: Solenoid and VDC Change-Over
Valve Circuit ......................................................... ... 46
Inspection 8: Actuator Motor Circuit .................... ... 47
Inspection 9: ABS Actuator and Electric Unit (Con-
trol Unit) Power Supply and Ground Circuit ......... ... 48
Inspection 10: Stop Lamp Switch Circuit ............. ... 50
Inspection 11: Brake Fluid Level Switch Circuit ... ... 51
Inspection 12: When “ST ANG SEN SIGNAL”
Appears on Self-diagnosis Results Display ......... ... 52
Inspection 13: When “DECEL G SEN SET” Appears
on Self-diagnostic Results Display (AWD Model) ... 52
Inspection 14: CAN Communication Circuit ........ ... 53
Component Inspection ......................................... ... 53
VDC OFF SWITCH .......................................... ... 53
Symptom 1: Excessive ABS Function Operation

BRC-2Revision: 2005 July 2005 FX
Frequency ............................................................
... 53
Symptom 2: Unexpected Pedal Reaction ............ ... 54
Symptom 3: The Braking Distance is Long .......... ... 54
Symptom 4: The ABS Function Does Not Operate ... 55
Symptom 5: Pedal Vibration or ABS Operation
Sound Occurs ...................................................... ... 55
Symptom 6: Vehicle Jerks During VDC/TCS/ABS
Control ................................................................. ... 55
WHEEL SENSORS ................................................ ... 57
Removal and Installation ..................................... ... 57
REMOVAL ........................................................ ... 57
INSTALLATION ................................................. ... 57
SENSOR ROTOR ................................................... ... 59
Removal and Installation ..................................... ... 59
REMOVAL ........................................................ ... 59
INSTALLATION ................................................. ... 59 ACTUATOR AND ELECTRIC UNIT (ASSEMBLY) ... 60
Removal and Installation ...................................... ... 60
REMOVAL ......................................................... ... 60
INSTALLATION ................................................. ... 60
G SENSOR ............................................................. ... 62
Removal and Installation ...................................... ... 62
REMOVAL ......................................................... ... 62
INSTALLATION ................................................. ... 62
STEERING ANGLE SENSOR ................................ ... 63
Removal and Installation ...................................... ... 63
REMOVAL ......................................................... ... 63
INSTALLATION ................................................. ... 63

BRC-4
[VDC/TCS/ABS]
PRECAUTIONS
Revision: 2005 July 2005 FX

If there is a radio, antenna, or antenna lead-in wire (including wiring) near control module, VDC/TCS/ABS
function may have a malfunction or error.

If aftermarket parts (car stereo, CD player, etc.) have been installed, check for incidents such as harness
pinches, open circuits, and improper wiring.

If the following components are replaced with non-genuine components or converted, VDC OFF indicator
lamp and SLIP indicator lamp may turn on or the VDC system may not operate properly. Components
related to suspension (shock absorber, strut, spring, bushing, etc.), Tires, wheels (exclude specified size),
components related to brake (pad, rotor, caliper, etc.), components related to engine (muffler, ECM, etc.),
components related to body reinforcement (roll bar, tower bar, etc.).

Driving in the condition of breakage or excessive wear of suspension, tires or components related to the
brakes may cause VDC OFF indicator lamp and SLIP indicator lamp turn on, and the VDC system may
not operate properly.

When the TCS or VDC is activated by sudden acceleration or sudden turn, some noise may occur. The
noise is a result of the normal operation of the TCS and VDC.

When driving on roads which have extreme slopes (such as mountainous roads) or high banks (such as
sharp carves on a freeway), the VDC may not operate normally, or VDC OFF indicator lamp and SLIP
indicator lamp may turn on. However, this is not a malfunction, if normal operation can be resumed after
restarting engine.

Sudden turns (such as spin turns, acceleration turns), drifting, etc. When VDC function is OFF (VDC OFF
SW ON) may cause the G sensor system indicate a malfunction. However, this is not a malfunction, if nor-
mal operation can be resumed after restarting engine.

PREPARATION BRC-5
[VDC/TCS/ABS]
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Revision: 2005 July 2005 FX
PREPARATIONPFP:00002
Special Service ToolsAFS001S7
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Commercial Service ToolsAFS001S8
Tool number
(Kent-Moore No.)
Tool name Description
ST30720000
(J 25405)
Drift
a: 77 mm (3.03 in) dia.
b: 55 mm (2.17 in) dia.
Installing rear sensor rotor
ST27863000
(—)
Drift
a: 75 mm (2.95 in) dia.
b: 62 mm (2.44 in) dia.
KV40104710
(—)
Drift
a: 76 mm (2.99 in) dia.
b: 68.5 mm (2.697 in) dia.
ZZA0701D
ZZA0832D
ZZA0832D
Tool name Description
1: Flare nut crowfoot
a: 10 mm (0.39 in)
: 12 mm (0.47 in)
2: Torque wrench Removing and installing each brake piping
S-NT360

BRC-6
[VDC/TCS/ABS]
ON-VEHICLE SERVICE
Revision: 2005 July 2005 FX
ON-VEHICLE SERVICEPFP:00000
Adjustment of Steering Angle Sensor Neutral PositionAFS001S9
In case of doing work that applies to the list below, make sure to adjust neutral position of steering angle sen-
sor before running vehicle.
× : Required
–: Not required
CAUTION:
To adjust neutral position of steering angle sensor, make sure to use CONSULT-II.
(Adjustment can not be done without CONSULT-II.)
1. Stop vehicle with front wheels in straight-ahead position.
2. Connect CONSULT-II and CONSULT-II CONVERTER to data link connector on vehicle, and turn ignition switch ON (do not start engine).
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which performs CAN communication.
3. Touch “ABS”, “WORK SUPPORT” and “ST ANGLE SENSOR ADJUSTMENT” on CONSULT-II screen in this order. Refer to BRC-26, "
CONSULT-II BASIC OPERATION PROCEDURE" .
4. Touch “START”. CAUTION:
Do not touch steering wheel while adjusting steering angle
sensor.
5. After approximately 10 seconds, touch “END”. (After approxi- mately 60 seconds, it ends automatically.)
6. Turn ignition switch OFF, then turn it ON again. CAUTION:
Be sure to perform above operation.
7. Run vehicle with front wheels in straight-ahead position, then stop.
8. Select “DATA MONITOR”, “SELECTION FROM MENU”, and “STR ANGLE SIG” on CONSULT-II screen. Then make sure “STR ANGLE SIG” is within 0 ±3.5 deg. If value is more than specification, repeat steps 3
to 7.
9. Erase memory of ABS actuator and electric unit (control unit) and ECM.
10. Turn ignition switch OFF.
Calibration of Decel G Sensor (AWD Model)AFS001TQ
NOTE:
After removing/installing or replacing yaw rate/side/decel G sensor, ABS actuator and electric unit (control
unit), suspension components, or after adjusting wheel alignment, make sure to calibrate of decel G sensor
before running vehicle.
CAUTION:
To calibrate decel G sensor, make sure to use CONSULT-II. (Adjustment can not be done without CON-
SULT-II.)
Situation Adjustment of Steering Angle Sensor Neutral Position
Removing/Installing ABS actuator and electric unit (control unit) −
Replacing ABS actuator and electric unit (control unit) ×
Removing/Installing steering angle sensor ×
Removing/Installing steering components ×
Removing/Installing suspension components ×
Change 4 tires to new ones –
Tire rotation –
Adjusting wheel alignment ×
SFIA0371E

BRC-8
[VDC/TCS/ABS]
SYSTEM DESCRIPTION
Revision: 2005 July 2005 FX
SYSTEM DESCRIPTIONPFP:00000
System DiagramAFS001SB
VDC FunctionAFS001SC

In addition to the TCS/ABS function, the driver steering amount and brake operation amount are detected
from steering angle sensor and pressure sensor, and the vehicle's driving status (amount of under steer-
ing / over steering) is determined from information from G sensor, wheel sensor, etc., and this information
is used to improve vehicle stability by controlling the braking and engine power to all four wheels.

SLIP indicator lamp flashes to inform the driver of VDC operation.

During VDC operation, body and brake pedal lightly vibrate and mechanical noises may be heard. This is
normal.

ABS warning lamp, VDC OFF indicator lamp, and SLIP indicator lamp might turn on when vehicle is sub-
ject to strong shaking or large vibration, such as when vehicle is on a turn table, a ship or a steep slope
such as bank while engine is running. In this case, restart engine on a normal road, and if ABS warning
lamp, VDC OFF indicator lamp, and SLIP indicator lamp turn off, there is no malfunction.
TCS FunctionAFS001SD

The wheel spin of the drive wheels is detected by ABS actuator and electric unit (control unit) from the
wheel speed signals from four wheels, so if wheel spin occurs, drive wheel right and left brake fluid pres-
sure control and engine fuel cut are performed while throttle value is restricted to reduce the engine
torque and decrease the amount of wheel spin. In addition, the degree throttle is opened is controlled to
achieve the optimum engine torque.

Depending on road circumstances, the driver may have a sluggish feel. This is normal, because the opti-
mum traction has the highest priority under TCS operation.

TCS may be activated any time vehicle suddenly accelerates, suddenly down/upshifts, or is driven on a
road with a varying surface friction coefficient.

During TCS operation, it informs a driver of system operation by flashing SLIP indicator lamp.
ABS FunctionAFS001SE

The anti-lock brake system is a function that detects wheel revolution while braking, and it improves han-
dling stability during sudden braking by electrically preventing 4 wheel lock. Maneuverability is also
improved for avoiding obstacles.

If the electrical system malfunctions, then the fail-safe function starts, the ABS becomes inoperative, and
ABS warning lamp turns on.

Electrical system diagnosis by CONSULT-II is available.

During ABS operation, brake pedal lightly vibrates and a mechanical noise may be heard. This is normal.
SFIA1160E