charging INFINITI FX35 2005 Workshop Manual

ENGINE ASSEMBLY EM-243
[VK45DE]
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Revision: 2005 July 2005 FX
Separation Work
1. Change engine slinger installing to cylinder head (right bank).
NOTE:
In order to keep secure position when hoisting engine.
2. Remove engine mounting insulators (RH and LH) under side nut with power tool.
3. Lift with hoist and separate engine and transmission assembly from front suspension member. CAUTION:

Before and during this lifting, always make sure that any harnesses are left connected.

Avoid damage to and oil/grease smearing or spills onto engine mounting insulator.
4. Remove alternator. Refer to SC-23, "
CHARGING SYSTEM" .
5. Remove starter motor. Refer to SC-10, "
STARTING SYSTEM" .
6. Separate engine from transmission assembly. Refer to AT- 2 7 3 , "
Removal and Installation (AWD Models)"
.
7. Remove front final drive from engine. Refer to FFD-12, "
FRONT FINAL DRIVE ASSEMBLY" .
8. Remove engine mounting insulators (RH and LH) and brackets (RH and LH) from engine with power tool.
9. Remove engine rear member and engine mounting insulator (rear) from transmission.
INSTALLATION
Note the following, and install in the reverse order of removal.

Do not allow engine mounting insulator to be damage and careful no engine oil gets on it.

For a location with a positioning pin, insert it securely into hole of mating part.

For a part with a specified installation orientation, refer to component figure in EM-240, "Removal and
Installation" .

When installing engine mounting brackets (RH and LH) on cylin-
der block, tighten two upper bolts (shown as “A” in the figure)
first. Then tighten two lower bolts (shown as “B” in the figure).
INSPECTION AFTER INSTALLATION
Inspection for Leaks
The followings are procedures for checking fluids leak, lubricates leak and exhaust gases leak.

Before starting engine, check oil/fluid levels including engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-12, "
RECOMMENDED FLUIDS AND LUBRICANTS"

Use procedure below to check for fuel leakage.
–Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel
leakage at connection points.
–Start engine. With engine speed increased, check again for fuel leakage at connection points.

Run engine to check for unusual noise and vibration.

Warm up engine thoroughly to make sure there is no leakage of fuel, exhaust gases, or any oil/fluids
including engine oil and engine coolant. Slinger bolts:
:33.4 N·m (3.4 kg-m, 25 ft-lb)
PBIC2447E
PBIC2365E

IDX-2
ALPHABETICAL INDEX
A
A/C air flow ...................................................... ATC-37
A/C component layout ..................................... ATC-26
A/C compressor clutch removal and installation ...........
ATC-144
A/C compressor mounting ........... ATC-141, ATC-144,
ATC-148
, ATC-149, ATC-150, ATC-151, ATC-152,
ATC-154
, ATC-155, ATC-156, ATC-157
A/C compressor precaution ............................. ATC-13
A/C compressor special service tool ................ ATC-17
A/C control operation (auto A/C) ...................... ATC-34
A/C diagnostic work flow (auto A/C) .............. ATC-102
A/C evaporator ............................................... ATC-156
A/C HFC134a (R134a) system precaution ........ ATC-6
A/C HFC134a (R134a) system service procedure .......
ATC-138
A/C HFC134a (R134a) system service tools ... ATC-18
A/C HFC134a system service equipment precaution ...
ATC-13
A/C lubricant (R134a) ...................................... ATC-27
A/C lubrication oil ........................................... ATC-162
A/C operational check ...................................... ATC-61
A/C self-diagnoses (auto A/C) ........ ATC-53, ATC-102
A/C service data specification ........................ ATC-162
A/C system description (auto A/C) ................... ATC-30
A/C trouble diagnoses (auto A/C) .................... ATC-40
A/C, A - Wiring diagram ................................... ATC-46
A/T fluid checking ...................... AT-13, AT-52, MA-29
A/T fluid cooler cleaning .................................... AT-15
A/T fluid replacement ............................. AT-12, MA-31
A/T fluid temperature sensor ........................... AT-136
A/T IND - Wiring diagram .................................... DI-54
A/T self-diagnoses ........................................... AT-103
A/T shift lock system ........................................ AT-236
A/T shift lock system - Wiring diagram ............ AT-237
A/T trouble diagnoses ........................................ AT-43
A/T Wiring diagram AT - CAN .......................... AT-107
A/T Wiring diagram AT - FTS .......................... AT-137
A/T Wiring diagram AT - MAIN ........................ AT-183
A/T Wiring diagram AT - MMSW ..................... AT-171
A/T Wiring diagram AT - NONDTC .................. AT-190
A/T Wiring diagram AT - PNP/SW ................... AT-115
A/T Wiring diagram AT - STSIG ...................... AT-110
A/T Wiring diagram AT - VSS A/T ................... AT-120
Accelerator pedal position (APP) sensor ........ EC-619,
EC-626
, EC-640, EC-1302, EC-1309, EC-1323
Accelerator pedal released position learning .... EC-96,
EC-786
AF1B1-Wiring diagram ...... EC-490, EC-499, EC-508,
EC-518
, EC-529, EC-539, EC-551
AF1B2-Wiring diagram ...... EC-492, EC-501, EC-510,
EC-520
, EC-531, EC-541, EC-553
AF1HB1-Wiring diagram .................................. EC-407
AF1HB2-Wiring diagram .................................. EC-409
Air bag .............................................................. SRS-3
Air bag precautions ........................................... SRS-3
Air cleaner and air duct(VK45DE) ................... EM-176
Air cleaner and air duct(VQ35DE) .................... EM-17
Air cleaner filter replacement ............................ MA-25
Air cleaner filter replacement(VQ35DE) ............ MA-18
Air cleaner filter(VQ35DE) ................................ EM-18
Air conditioner cut control ................... EC-35, EC-726
Air flow meter - See Mass air flow sensor ....... EC-186,
EC-195
, EC-893, EC-902
Air fuel ratio sensor 1 ......... EC-488, EC-497, EC-506,
EC-516
, EC-526, EC-536, EC-548
Air fuel ratio sensor 1 heater ............................ EC-405
Air mix. door motor ......................... ATC-73, ATC-132
Ambient sensor ............................. ATC-104, ATC-117
Angular tightening application ............................. EM-6
Angular tightening application(VK45DE) ........ EM-164
APPS1 - Wiring diagram ................. EC-621, EC-1304
APPS2 - Wiring diagram ................. EC-628, EC-1311
APPS3 - Wiring diagram ................. EC-642, EC-1325
ASC/BS - Wiring diagram ............... EC-599, EC-1273
ASC/SW - Wiring diagram .............. EC-583, EC-1256
ASCBOF - Wiring diagram .............. EC-689, EC-1379
ASCD .................................................. EC-36, EC-727
ASCD (automatic speed control device) ........... ACS-3
ASCIND - Wiring diagram ............... EC-696, EC-1386
Ashtray illumination .......................................... LT-157
AT indicator lamp ................................................ DI-54
Auto air conditioner - Wiring diagram ............. ATC-46
Auto amp ...................................................... ATC-116
Auto anti-dazzling inside mirror ....................... GW-84
Automatic amplifier ........... ATC-51, ATC-63, ATC-116
Automatic transmission fluid replacement ........ MA-32
AV and NAVI control unit ................................... AV-89
AV communication line .................................... AV-114
AWD - Wiring diagram ....................................... TF-17
Axle ................................................................... MA-37
Axle housing (rear) ........................................... RAX-7
B
Back Door ........................................................ BL-164
Back door ......................................................... BL-164
Back door opener - See Back door .................. BL-168
BACK/L - Wiring diagram ................................. LT-127
Back-up lamp ................................................... LT-127
Basic inspection ............................................... EC-769
Battery ................................................................. SC-4
Battery/Starting/Charging System Tester SC-6, SC-13,
SC-26
BCM (Body control module) .............................. BCS-3
Block heater(VK45DE) .................................... EM-245
Block heater(VQ35DE) ................................... EM-122
Blower motor ................................... ATC-79, ATC-123
Blower unit .................................................... ATC-121
Board computer ................................................. AV-58
Brake booster .................................................... BR-15
Brake fluid level ................................................ MA-35
Brake hydraulic line ........................................... BR-11
Brake inspection ............................................... MA-36
Brake lines and cables inspection .................... MA-35
Brake master cylinder ........................................ BR-13
Brake switch ................................... EC-614, EC-1297

IDX-3
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ALPHABETICAL INDEX
BRK/SW - Wiring diagram ...............
EC-615, EC-1298
Bulb specifications ............................................ LT-203
Bumper, front ....................................................... EI-14
Bumper, rear ........................................................ EI-17
C
Camshaft inspection(VK45DE) ........................ EM-213
Camshaft inspection(VQ35DE) ......................... EM-86
Camshaft position sensor (PHASE) EC-307, EC-1043
Camshaft(VK45DE) ......................................... EM-212
Camshaft(VQ35DE) ........................................... EM-84
CAN .................................................................... DI-29
CAN - Wiring diagram ......... EC-172, EC-863, LAN-49,
LAN-87
, LAN-128, LAN-173, LAN-221, LAN-262,
LAN-306
, LAN-353, LAN-402, LAN-436
CAN (Controller Area Network) . BL-24, BL-59, BL-98,
BL-191
, GW-22, GW-88, RF-13, SE-16
CAN communication EC-171, EC-862, AT-32, AT-106,
TF-13
, TF-32, WT-9, BRC-11, BL-24, BL-59, BL-98,
BL-191
, GW-22, GW-88, RF-13, SE-16, DI-84, WW-9
Canister-See EVAP canister ............... EC-42, EC-733
Center bearing assembly (propeller shaft) ........ PR-13
Center bearing disassembly (propeller shaft) .... PR-12
CHARGE - Wiring diagram ................................ SC-24
Charging system ................................................ SC-23
Chassis and body maintenance ........................ MA-29
CHIME - Wiring diagram ..................................... DI-63
CIGAR - Wiring diagram .................................. WW-55
Cigarette lighter ............................................... WW-55
Cigarette lighter illumination ............................. LT-158
Circuit breaker ................................................... PG-17
Clock ................................................................. DI-112
CLOCK - Wiring diagram .................................. DI-112
Closed loop control .............................. EC-32, EC-723
Collision diagnosis ........................................... SRS-46
Combination lamp, rear, removal and installation ........
LT-149
Combination meter ............................................... DI-5
Combination meter removal and installation - See
Instrument panel .................................................. IP-11
COMM - Wiring diagram .................................. AV-114
COMPAS - Wiring diagram ................................. DI-40
Compass ............................................................ DI-38
Component Location (auto A/C) ...................... ATC-43
Compression pressure(VK45DE) .................... EM-229
Compression pressure(VQ35DE) .................... EM-100
Compressor clutch removal and installation .. ATC-144
Compressor special service tool ...................... ATC-17
Condenser ..................................................... ATC-155
Connecting rod bearing clearance(VK45DE) .. EM-269
Connecting rod bushing clearance .................. EM-142
Connecting rod bushing clearance(VK45DE) .. EM-264
Connecting rod(VK45DE) ................................ EM-264
Connecting rod(VQ35DE) ................................ EM-140
Console box - See Instrument panel ................... IP-10
CONSULT for VDC ......................................... BRC-25
CONSULT-II Reference value (A/T) .................. AT-90
Control units (terminal arrangement) ................. PG-76
Control valve (A/T) ............................................. AT-37
Controller Area Network (CAN) . BL-24, BL-59, BL-98,
BL-191
, GW-22, GW-88, RF-13, SE-16
Converter housing installation ........... AT-272, AT-276
COOL/F - Wiring diagram ................ EC-471, EC-1217
Coolant replacement(VQ35DE) ........................ MA-15
Cooling circuit (engine)(VK45DE) ..................... CO-35
Cooling circuit (engine)(VQ35DE) ...................... CO-9
Cooling fan motor ............................ EC-478, EC-1224
Cooling fan(VK45DE) ....................................... CO-49
Cooling fan(VQ35DE) ....................................... CO-21
Cowl top .............................................................. EI-23
Cowl top cover .................................................... EI-23
Crankcase ventilation system - See Positive crankcase
ventilation ............................................. EC-51
, EC-742
Crankshaft position sensor (POS) ... EC-300, EC-1036
Crankshaft(VK45DE) ...................................... EM-246
Crankshaft(VQ35DE) ...................................... EM-140
Crash zone sensor .......................................... SRS-42
Cylinder block boring(VK45DE) ...................... EM-267
Cylinder block(VK45DE) ................................. EM-245
Cylinder block(VQ35DE) ................................. EM-122
Cylinder head bolt tightening(VK45DE) .......... EM-231
Cylinder head bolt tightening(VQ35DE) .......... EM-103
Cylinder head(VK45DE) ................................. EM-229
Cylinder head(VQ35DE) ................................. EM-100
D
D/LOCK - Wiring diagram ....................... BL-26
, BL-32
Daytime light system ........................................... LT-39
Daytime running light - See Daytime light system LT-39
Diagnosis sensor unit ..................................... SRS-45
Diagnostic trouble code (DTC) for OBD system EC-15,
EC-707
Direct clutch solenoid valve ............... AT-158, AT-160
Display and amp.assembly ............... ATC-51, ATC-63
Door glass ........................................... GW-76, GW-80
Door glass Fitting Adjustment(Front) ................ GW-78
Door glass Fitting Adjustment(Rear) ................. GW-83
Door lock .......................................................... BL-157
Door mirror ...................................................... GW-114
Door trim ............................................................. EI-34
Door, front ........................................... BL-153, GW-76
Door, rear ............................................ BL-153, GW-80
Drive belt inspection ......................................... MA-22
Drive belt inspection(VQ35DE) ......................... MA-14
Drive belt(VK45DE) ........................................ EM-173
Drive belt(VQ35DE) .......................................... EM-15
Drive shaft ......................................................... MA-38
Drive shaft (rear) ............................................... RAX-9
Driver air bag .................................................. SRS-35
DTRL - Wiring diagram ....................................... LT-42
Duct and grilles .............................................. ATC-134
E
ECM power supply EC-164
, EC-413, EC-855, EC-1137
ECM/PW - Wiring diagram ............... EC-414, EC-1138

IDX-7
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ALPHABETICAL INDEX
Pressure switch 6 ...............................
AT-164, AT-181
Pressure test (A/T) ............................................ AT-54
Propeller shaft ........................................... PR-4, PR-7
Propeller shaft on vehicle service .............. PR-4, PR-7
Propeller shaft vibration ............................. PR-4, PR-7
PS/SEN - Wiring diagram ................ EC-398, EC-1130
R
R/VIEW - Wiring diagram ................................. DI-117
Radiator(VK45DE) ............................................. CO-41
Radiator(VQ35DE) ............................................ CO-14
Rear axle ........................................................... RAX-5
Rear bumper ........................................................ EI-17
Rear combination lamp removal and installation ..........
LT-149
Rear door ............................................ BL-153, GW-80
Rear seat ......................................................... SE-106
Rear suspension ............................................... RSU-5
Rear view monitor ............................................. DI-114
Rear washer .................................................... WW-38
Rear window defogger ...................................... GW-86
Rear wiper ....................................................... WW-38
Refrigerant connection precaution ..................... ATC-8
Refrigerant discharging evacuating charging ATC-138
Refrigerant general precaution .......................... ATC-7
Refrigerant lines ............................................ ATC-138
Refrigerant pressure sensor ........... EC-674, EC-1364,
ATC-90
, ATC-156
Refrigeration cycle ........................................... ATC-21
Removal and installation (A/T) ........... AT-270, AT-273
Removal and installation (Transfer) .................... TF-44
Revolution sensor (A/T) ...................... AT-118, AT-263
Rocker cover(VK45DE) ................................... EM-197
Rocker cover(VQ35DE) ..................................... EM-51
Room lamp - See Interior lamp ......................... LT-159
ROOM/L - Wiring diagram ................................ LT-167
RP/SEN - Wiring diagram ................ EC-675, EC-1365
S
Seal - See Exterior .............................................. EI-27
SEAT - Wiring diagram ...................................... SE-93
Seat belt inspection ............................................. SB-6
Seat belt, front ..................................................... SB-3
Seat, rear ......................................................... SE-106
Self-diagnosis (Transfer) .................................... TF-22
SEN/PW - Wiring diagram ............... EC-484, EC-1230
SHIFT - Wiring diagram ................................... AT-237
Shift change signal ........................................ EC-1290
Shift lock system .............................................. AT-236
Shift schedule .................................................. AT-351
Shock absorber (rear) ....................................... RSU-9
Side air bag (satellite) sensor .......................... SRS-43
Side curtain air bag .......................................... SRS-40
Side trim .............................................................. EI-36
SMJ (super multiple junction) ............................ PG-78
SNOW MODE SW ......................................... EC-1388
SNOWSW - Wiring diagram .......................... EC-1389
Spark plug replacement .................................... MA-27
Spark plug replacement(VQ35DE) ................... MA-20
Spark plug(VK45DE) ...................................... EM-190
Spark plug(VQ35DE) ........................................ EM-43
Specification value ............................. EC-153, EC-844
Speedometer ........................................................ DI-5
Spiral cable ..................................................... SRS-37
Spot lamp .......................................................... LT-187
SROOF - Wiring diagram ..................... BL-172, RF-14
SRS - See Supplemental Restraint System ..... SRS-5
SRS - Wiring diagram ..................................... SRS-11
SRS Trouble diagnoses .................................... SRS-7
Stabilizer bar (rear) ......................................... RSU-16
Stall test (A/T) .................................................... AT-52
Standardized relay ............................................. PG-80
START - Wiring diagram .................................... SC-11
Starter ................................................................ SC-10
Starting system .................................................. SC-10
Steering gear and linkage inspection ................ MA-36
Steering linkage ................................................. PS-19
Steering wheel and column ................... PS-10, PS-12
Steering wheel turning force .............................. PS-10
Step lamp .......................................................... LT-126
Stop lamp .......................................................... LT-118
Stop lamp switch .............................. EC-614, EC-1297
STOP/L - Wiring diagram .................................. LT-120
Sun roof, electric ................................................ RF-10
Sunload sensor ............................. ATC-110, ATC-119
Sunroof .................................................. RF-10, RF-25
Supplemental Restraint System ....................... SRS-5
Supplemental restraint system - Wiring diagram ..........
SRS-11
Suspension ....................................................... MA-37
Symbols and abbreviations ...................... GI-10, GI-23
T
Tachometer ........................................................... DI-5
TCM circuit diagram ........................................... AT-51
TCM inspection table ......................................... AT-89
Thermostat(VK45DE) ....................................... CO-53
Thermostat(VQ35DE) ....................................... CO-26
Three way catalyst function (Bank 1) EC-316, EC-1050
Three way catalyst function (Bank 2) EC-316, EC-1050
Three way catalyst precautions ............................ GI-6
Three way catalyst(VK45DE) .......................... EM-182
Three way catalyst(VQ35DE) ........................... EM-26
Throttle control motor ....................... EC-437, EC-1161
Throttle control motor relay .............. EC-432, EC-1156
Throttle position sensor (TPS) .......... EC-213, EC-278,
EC-479
, EC-481, EC-633, EC-920, EC-1015, EC-1225,
EC-1227
, EC-1316
Throttle valve closed position learning ............. EC-786
Tie-rod ............................................................... PS-19
Timing chain(VK45DE) ................................... EM-200
Timing chain(VQ35DE) ..................................... EM-64
Tire rotation ............................................. WT-6, MA-35
Top tether strap child restraint ........................... SB-10
Torque converter installation AT-271, AT-272, AT-276

CHASSIS AND BODY MAINTENANCE MA-29
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Revision: 2005 July 2005 FX
CHASSIS AND BODY MAINTENANCEPFP:00100
Checking Exhaust SystemALS000FG
Check exhaust pipes, muffler and mounting for improper attachment,
leaks, cracks, damage, chafing or deterioration.

If anything is found, repair or replace damaged parts.
Checking A/T FluidALS00100
1. Warm up engine.
2. Check for A/T fluid leakage.
3. Loosen the level gauge bolt.
4. Before driving, A/T fluid level can be checked at A/T fluid tem- peratures of 30 to 50 °C (86 to 122 °F) using “COLD” range on A/
T fluid level gauge as follows.
a. Park vehicle on level surface and set parking brake.
b. Start engine and move selector lever through each gear posi- tion. Leave selector lever in P position.
c. Check A/T fluid level with engine idling.
d. Remove A/T fluid level gauge and wipe clean with lint-free paper.
CAUTION:
When wiping away the A/T fluid level gauge, always use
lint-free paper, not a cloth one.
e. Re-insert A/T fluid level gauge into A/T fluid charging pipe as far as it will go. CAUTION:
To check A/T fluid level, insert the A/T fluid level gauge until the cap contacts the end of the A/T
fluid charging pipe, with the A/T fluid level gauge reversed from the normal attachment conditions.
f. Remove A/T fluid level gauge and note reading. If reading is at low side of range, add ATF to the charging pipe.
CAUTION:
Do not overfill.
5. Drive vehicle for approximately 5 minutes in urban areas.
6. Make the A/T fluid temperature approximately 65 °C (149 °F).
SMA211A
SCIA7120E

MA-30
CHASSIS AND BODY MAINTENANCE
Revision: 2005 July 2005 FX
NOTE:
A/T fluid level will be greatly affected by temperature as shown in figure. Therefore, be certain to
perform operation while checking data with CONSULT-II.
a. Connect CONSULT-II to data link connector.
b. Select “MAIN SIGNALS” in “DATA MONITOR” mode for “A/T” with CONSULT-II.
c. Read out the value of “ATF TEMP 1”.
7. Recheck A/T fluid level at A/T fluid temperatures of approximately 65 °C (149 °F) using “HOT” range on A/
T fluid level gauge.
CAUTION:

When wiping away the A/T fluid level gauge, always use lint-free paper, not a cloth one.

To check A/T fluid level, insert the A/T fluid level gauge
until the cap contacts the end of the A/T fluid charging
pipe, with the A/T fluid level gauge reversed from the nor-
mal attachment conditions as shown.
8. Check A/T fluid condition.

If ATF is very dark or smells burned, check operation of A/T.
Flush cooling system after repair of A/T.

If ATF contains frictional material (clutches, bands, etc.),
replace radiator and flush cooler line using cleaning solvent
and compressed air after repair of A/T. Refer to CO-14,
"RADIATOR" (for VQ35DE) or CO-41, "RADIATOR" (for
VK45DE) and AT- 1 5 , "
A/T Fluid Cooler Cleaning" .
9. Install the removed A/T fluid level gauge in the A/T fluid charging pipe.
10. Tighten level gauge bolt.
Level gauge bolt: : 5.1 N·m (0.52 kg-m, 45 in-lb)
SLIA0016E
SCIA2899E
SCIA4896E

CHASSIS AND BODY MAINTENANCE MA-31
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Revision: 2005 July 2005 FX
Changing A/T FluidALS00101
1. Warm up ATF.
2. Stop engine.
3. Loosen the level gauge bolt.
4. Drain ATF from drain plug and refill with new ATF. Always refill same volume with drained ATF.

To replace the ATF, pour in new ATF at the A/T fluid charging
pipe with the engine idling, at the same time drain the old ATF
from the radiator cooler hose return side.

When the color of the ATF coming out is almost same as the
color of the new ATF, the replacement is complete. The
amount of new ATF to use should be 30 to 50% of the stipu-
lated amount.
CAUTION:

Use only Genuine NISSAN Matic J ATF. Do not mix with other ATF.

Using ATF other than Genuine NISSAN Matic J ATF will cause deterioration in driveability and A/
T durability, and may damage the A/T, which is not covered by the warranty.

When filling ATF, take care not to scatter heat generating parts such as exhaust.

Do not reuse drain plug gasket.
5. Run engine at idle speed for 5 minutes.
6. Check A/T fluid level and condition. Refer to MA-29, "
Checking A/T Fluid" . If ATF is still dirty, repeat step
2. through 5.
7. Install the removed A/T fluid level gauge into A/T fluid charging pipe.
8. Tighten the level gauge bolt.
Checking Transfer FluidALS000GD
Check for fluid leakage and fluid level.
CAUTION:
Never start engine while checking fluid level. ATF: NISSAN Matic J ATF
Fluid capacity: 10.3 (10-7/8 US qt, 9-1/8 lmp qt)
Drain plug:
: 34 N·m (3.5 kg-m, 25 ft-lb)
Level gauge bolt: : 5.1 N·m (0.52 kg-m, 45 in-lb)
SCIA4896E
Filler plug: : 35 N·m (3.6 kg-m, 26 ft-lb)
SDIA2028E

PG-30
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
Revision: 2005 July 2005 FX
Removal and Installation of IPDM E/RAKS005SM
REMOVAL
1. Remove battery. Refer to SC-9, "Removal and Installation" in “Starting and Charging System (SC)” sec-
tion.
2. Remove IPDM E/R cover A. While pressing pawl on backside of IPDM E/R cover B toward vehicle front to unlock, lift up IPDM E/
R.
3. While pressing pawls on right and left side of IPDM E/R, remove IPDM E/R cover B from IPDM E/R.
4. Remove harness connector from IPDM E/R.
INSTALLATION
Installation is the reverse order of removal.
SKIA4968E
SKIA1902E
SKIA4969E

HARNESS PG-67
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Revision: 2005 July 2005 FX
Wiring Diagram Codes (Cell Codes) AKS007X0
Use the chart below to find out what each wiring diagram code stands for.
Refer to the wiring diagram code in the alphabetical index to find the location (page number) of each wiring
diagram.
Code Section Wiring Diagram Name
A/C ATC Air Conditioner
APPS1 EC Accelerator Pedal Position Sensor
APPS2 EC Accelerator Pedal Position Sensor
APPS3 EC Accelerator Pedal Position Sensor
ASC/BS EC Automatic Speed Control Device (ASCD) Brake Switch
ASC/SW EC Automatic Speed Control Device (ASCD) Steering Switch
ASCBOF EC Automatic Speed Control Device (ASCD) Brake Switch
ASCIND EC Automatic Speed Control Device (ASCD) Indicator
AT/IND DI A/T Indicator Lamp
AUDIO AV Audio
AUT/DP SE Automatic Drive Positioner
AUTO/L LT Automatic Light System
AWD TF AWD Control System
B/CLOS BL Back Door Closure System
BACK/L LT Back-Up Lamp
BRK/SW EC Brake Switch
CAN AT CAN Communication Line
CAN EC CAN Communication Line
CAN LAN CAN System
CHARGE SC Charging System
CHIME DI Warning Chime
CIGAR WW Cigarette Lighter
CLOCK DI Clock
COMBSW LT Combination Switch
COMM AV Audio Visual Communication Line
COMPAS DI Compass
COOL/F EC Cooling Fan Control
D/LOCK BL Power Door Lock
DEF GW Rear Window Defogger
DTRL LT Headlamp - With Daytime Light System
ECM/PW EC ECM Power Supply for Back-Up
ECTS EC Engine Coolant Temperature Sensor
ETC1 EC Electric Throttle Control Function
ETC2 EC Electric Throttle Control Motor Relay
ETC3 EC Electric Throttle Control Motor
F/FOG LT Front Fog Lamp
F/PUMP EC Fuel Pump
FTS AT A/T Fluid Temperature Sensor Circuit
FTTS EC Fuel Tank Temperature Sensor
FUELB1 EC Fuel Injection System Function (Bank 1)
FUELB2 EC Fuel Injection System Function (Bank 2)

SC-1
STARTING & CHARGING SYSTEM
K ELECTRICAL
CONTENTS
C
D E
F
G H
I
J
L
M
SECTION SC
A
B
SC
Revision: 2005 July 2005 FX
STARTING & CHARGING SYSTEM
PRECAUTIONS .......................................................... 2
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 2
PREPARATION ...................................................... ..... 3
Special Service Tools .......................................... ..... 3
Commercial Service Tools ................................... ..... 3
BATTERY ............................................................... ..... 4
How to Handle Battery ........................................ ..... 4
METHODS OF PREVENTING OVER-DIS-
CHARGE .......................................................... ..... 4
CHECKING ELECTROLYTE LEVEL ............... ..... 5
SPECIFIC GRAVITY CHECK .......................... ..... 5
CHARGING THE BATTERY ............................ ..... 6
Trouble Diagnosis with Battery/Starting/Charging
System Tester (Battery) ....................................... ..... 6
DIAGNOSTIC RESULT ITEM CHART ............. ..... 8
Removal and Installation ..................................... ..... 9
REMOVAL ........................................................ ..... 9
INSTALLATION ................................................ ..... 9
STARTING SYSTEM ............................................. ... 10
System Description ............................................. ... 10
Wiring Diagram — START — .............................. .... 11
VK45DE ENGINE MODELS ............................ .... 11
VQ35DE ENGINE MODELS ............................ ... 12
Trouble Diagnosis with Battery/Starting/Charging
System Tester (Starting) ...................................... ... 13
DIAGNOSTIC RESULT ITEM CHART ............. ... 13
WORK FLOW ................................................... ... 14
DIAGNOSTIC PROCEDURE 1 ........................ ... 15
DIAGNOSTIC PROCEDURE 2 ........................ ... 16
MINIMUM SPECIFICATION OF CRANKING
VOLTAGE REFERENCING COOLANT TEM-
PERATURE ...................................................... ... 16 Removal and Installation .....................................
... 17
VK45DE ENGINE MODELS ............................. ... 17
VQ35DE ENGINE MODELS (2WD) ................. ... 18
VQ35DE ENGINE MODELS (AWD) ................. ... 19
Disassembly and Assembly ................................. ... 20
VK45DE ENGINE MODELS ............................. ... 20
VQ35DE ENGINE MODELS (2WD) ................. ... 21
VQ35DE ENGINE MODELS (AWD) ................. ... 22
INSPECTION AFTER DISASSEMBLY ............. ... 22
CHARGING SYSTEM ............................................ ... 23
System Description .............................................. ... 23
MALFUNCTION INDICATOR ........................... ... 23
Wiring Diagram — CHARGE — .......................... ... 24
VK45DE ENGINE MODELS ............................. ... 24
VQ35DE ENGINE MODELS ............................ ... 25
Trouble Diagnosis with Battery/Starting/Charging
System Tester (Charging) .................................... ... 26
DIAGNOSTIC RESULT ITEM CHART ............. ... 27
WORK FLOW ................................................... ... 28
PRELIMINARY INSPECTION .......................... ... 29
DIAGNOSTIC PROCEDURE 1 ........................ ... 30
DIAGNOSTIC PROCEDURE 2 ........................ ... 31
DIAGNOSTIC PROCEDURE 3 ........................ ... 31
DIAGNOSTIC PROCEDURE 4 ........................ ... 32
Removal and Installation ..................................... ... 33
VK45DE ENGINE MODELS ............................. ... 33
VQ35DE ENGINE MODELS ............................ ... 34
Disassembly and Assembly ................................. ... 36
VK45DE ENGINE MODELS ............................. ... 36
VQ35DE ENGINE MODELS ............................ ... 37
SERVICE DATA AND SPECIFICATIONS (SDS) ... ... 38
Battery ................................................................. ... 38
Starter .................................................................. ... 38
Alternator ............................................................. ... 38