engine INFINITI FX35 2005 Service Manual

EC-832
[VK45DE]
TROUBLE DIAGNOSIS
Revision: 2005 July 2005 FX
*: Leaving cooling fan OFF with CONSULT-II while engine is running may cause the engine to overheat.
DTC & SRT CONFIRMATION MODE
SRT STATUS Mode
For details, refer to EC-751, "SYSTEM READINESS TEST (SRT) CODE" .
SRT WORK SUPPORT Mode
This mode enables a technician to drive a vehicle to set the SRT while monitoring the SRT status.
POWER BAL-
ANCE

Engine: After warming up, idle
the engine.

A/C switch OFF

Shift lever: N

Cut off each injector signal one at
a time using CONSULT-II. Engine runs rough or dies.

Harness and connectors

Compression

Fuel injector

Power transistor

Spark plug

Ignition coil
COOLING FAN*

Ignition switch: ON

Turn the cooling fan “HI”, “MID”
and “OFF” using CONSULT-II. Cooling fan moves and stops.

Harness and connectors

Cooling fan motor

IPDM E/R
ENG COOLANT
TEMP

Engine: Return to the original
trouble condition

Change the engine coolant tem-
perature using CONSULT-II. If trouble symptom disappears, see
CHECK ITEM.

Harness and connectors

Engine coolant temperature sen-
sor

Fuel injector
FUEL PUMP
RELAY

Ignition switch: ON (Engine
stopped)

Turn the fuel pump relay ON and
OFF using CONSULT-II and lis-
ten to operating sound. Fuel pump relay makes the operat-
ing sound.
Harness and connectors

Fuel pump relay
VIAS SOL VALVE

Ignition switch: ON

Turn solenoid valve ON and OFF
with CONSULT-II and listen to
operating sound. Solenoid valve makes an operating
sound.
Harness and connectors

Solenoid valve
PURG VOL
CONT/V

Engine: After warming up, run
engine at 1,500 rpm.

Change the EVAP canister purge
volume control solenoid valve
opening percent using CON-
SULT-II. Engine speed changes according to
the opening percent.
Harness and connectors

Solenoid valve
FUEL/T TEMP
SEN

Change the fuel tank temperature using CONSULT-II.
VENT CON-
TROL/V

Ignition switch: ON (Engine
stopped)

Turn solenoid valve ON and OFF
with the CONSULT-II and listen
to operating sound. Solenoid valve makes an operating
sound.
Harness and connectors

Solenoid valve
V/T ASSIGN
ANGLE

Engine: Return to the original
trouble condition

Change intake valve timing using
CONSULT-II. If trouble symptom disappears, see
CHECK ITEM.

Harness and connectors

Intake valve timing control sole-
noid valve
TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY)

EC-836
[VK45DE]
TROUBLE DIAGNOSIS
Revision: 2005 July 2005 FX
FUNCTION
INSPECTION PROCEDURE
1. Turn ignition switch OFF.
2. Connect “GST” to data link connector, which is located under LH dash panel near the hood opener handle.
Diagnostic test mode Function
Service $01 READINESS TESTS This mode gains access to current emission-related data values, including analog inputs
and outputs, digital inputs and outputs, and system status information.
Service $02 (FREEZE DATA) This mode gains access to emission-related data value which were stored by ECM during
the freeze frame. For details, refer to EC-751, "
FREEZE FRAME DATA AND 1ST TRIP
FREEZE FRAME DATA" .
Service $03 DTCs This mode gains access to emission-related power train trouble codes which were stored
by ECM.
Service $04 CLEAR DIAG INFO This mode can clear all emission-related diagnostic information. This includes:

Clear number of diagnostic trouble codes (Service $01)

Clear diagnostic trouble codes (Service $03)

Clear trouble code for freeze frame data (Service $01)

Clear freeze frame data (Service $02)

Reset status of system monitoring test (Service $01)

Clear on board monitoring test results (Service $06 and $07)
Service $06 (ON BOARD TESTS) This mode accesses the results of on board diagnostic monitoring tests of specific com-
ponents/systems that are not continuously monitored.
Service $07 (ON BOARD TESTS) This mode enables the off board test drive to obtain test results for emission-related pow-
ertrain components/systems that are continuously monitored during normal driving condi-
tions.
Service $08 — This mode can close EVAP system in ignition switch ON position (Engine stopped). When
this mode is performed, EVAP canister vent control valve can be closed.
In the following conditions, this mode cannot function.

Low ambient temperature

Low battery voltage

Engine running

Ignition switch OFF

Low fuel temperature

Too much pressure is applied to EVAP system
Service $09 (CALIBRATION ID) This mode enables the off-board test device to request specific vehicle information such
as Vehicle Identification Number (VIN) and Calibration IDs.
PBIB1503E

EC-838
[VK45DE]
TROUBLE DIAGNOSIS
Revision: 2005 July 2005 FX
CONSULT-II Reference Value in Data MonitorABS007I9
Remarks:

Specification data are reference values.

Specification data are output/input values which are detected or supplied by the ECM at the connector.
* Specification data may not be directly related to their components signals/values/operations.
i.e. Adjust ignition timing with a timing light before monitoring IGN TIMING, because the monitor may show the specification da ta in
spite of the ignition timing not being adjusted to the specification data. This IGN TIMING monitors the data calculated by the ECM
according to the signals input from the camshaft position sensor and other ignition timing related sensors.
MONITOR ITEM CONDITION SPECIFICATION
ENG SPEED

Run engine and compare CONSULT-II value with the tachometer indication. Almost the same speed as
the tachometer indication.
MAS A/F SE-B1 See EC-844, "
TROUBLE DIAGNOSIS - SPECIFICATION VALUE" .
B/FUEL SCHDL See EC-844, "
TROUBLE DIAGNOSIS - SPECIFICATION VALUE" .
A/F ALPHA-B1
A/F ALPHA-B2 See
EC-844, "
TROUBLE DIAGNOSIS - SPECIFICATION VALUE" .
COOLAN TEMP/S

Engine: After warming up More than 70 °C (158 °F)
HO2S1 (B1)
HO2S1 (B2)

Engine: After warming up Maintaining engine speed at 2,000 rpm 0 - 0.3V
←→ Approx. 0.6 -
1.0V
HO2S2 (B1)
HO2S2 (B2)

Engine: After warming up

After keeping engine speed
between 3,500 and 4,000 rpm for
1 minute and at idle for 1 minute
under no load Revving engine from idle up to 3,000 rpm
quickly. 0 - 0.3V
←→ Approx. 0.6 -
1.0V
HO2S1 MNTR (B1)
HO2S1 MNTR (B2)

Engine: After warming up Maintaining engine speed at 2,000 rpm LEAN
←→ RICH
Changes more than 5 times
during 10 seconds.
HO2S2 MNTR (B1)
HO2S2 MNTR (B2)

Engine: After warming up

After keeping engine speed
between 3,500 and 4,000 rpm for
1 minute and at idle for 1 minute
under no load Revving engine from idle up to 3,000 rpm
quickly. LEAN
←→ RICH
VHCL SPEED SE

Turn drive wheels and compare CONSULT-II value with the speedometer
indication. Almost the same speed as
speedometer indication
BATTERY VOLT

Ignition switch: ON (Engine stopped) 11 - 14V
ACCEL SEN 1

Ignition switch: ON
(Engine stopped) Accelerator pedal: Fully released 0.5 - 1.0V
Accelerator pedal: Fully depressed 4.0 - 4.8V
ACCEL SEN 2*

Ignition switch: ON
(Engine stopped) Accelerator pedal: Fully released 0.3 - 1.2V
Accelerator pedal: Fully depressed 3.9 - 4.8V
THRTL SEN 1
THRTL SEN 2*

Ignition switch: ON
(Engine stopped)

Selector lever: D Accelerator pedal: Fully released More than 0.36V
Accelerator pedal: Fully depressed Less than 4.75V
EVAP SYS PRES

Ignition switch: ON Approx. 1.8 - 4.8V
START SIGNAL

Ignition switch: ON → START → ON OFF → ON → OFF
CLSD THL POS

Ignition switch: ON
(Engine stopped) Accelerator pedal: Fully released ON
Accelerator pedal: Slightly depressed OFF
AIR COND SIG

Engine: After warming up, idle
the engine Air conditioner switch: OFF OFF
Air conditioner switch: ON
(Compressor operates.) ON
P/N POSI SW

Ignition switch: ON Selector lever: P or N ON
Selector lever: Except above OFF
PW/ST SIGNAL

Engine: After warming up, idle
the engine Steering wheel: Not being turned
(Forward direction) OFF
Steering wheel: Being turned ON

TROUBLE DIAGNOSIS EC-839
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Revision: 2005 July 2005 FX
LOAD SIGNAL
Ignition switch: ON Rear window defogger switch: ON
and/or
Lighting switch: 2ND position ON
Rear window defogger switch and light-
ing switch: OFF OFF
IGNITION SW

Ignition switch: ON → OFF → ON ON → OFF → ON
HEATER FAN SW

Engine: After warming up, idle
the engine Heater fan switch: ON ON
Heater fan switch: OFF OFF
BRAKE SW

Ignition switch: ON Brake pedal: Fully released OFF
Brake pedal: Slightly depressed ON
INJ PULSE-B1
INJ PULSE-B2

Engine: After warming up

Selector lever: P or N

Air conditioner switch: OFF

No load Idle 2.0 - 3.0 msec
2,000 rpm 1.9 - 2.9 msec
IGN TIMING

Engine: After warming up

Selector lever: P or N

Air conditioner switch: OFF

No load Idle 7
° - 17 ° BTDC
2,000 rpm 25 ° - 45 ° BTDC
CAL/LD VALUE

Engine: After warming up

Selector lever: P or N

Air conditioner switch: OFF

No load Idle 14% - 33%
2,500 rpm 12% - 25%
MASS AIRFLOW

Engine: After warming up

Selector lever: P or N

Air conditioner switch: OFF

No load Idle 2.0 - 6.0 g·m/s
2,500 rpm 7.0 - 20.0 g·m/s
PURG VOL C/V

Engine: After warming up

Selector lever: P or N

Air conditioner switch: OFF

No load Idle 0%
2,000 rpm —
INT/V TIM (B1)
INT/V TIM (B2)

Engine: After warming up

Selector lever: P or N

Air conditioner switch: OFF

No load Idle
−5° - 5 °CA
2,000 rpm Approx. 0 ° - 20 °CA
INT/V SOL (B1)
INT/V SOL (B2)

Engine: After warming up

Selector lever: P or N

Air conditioner switch: OFF

No load Idle 0% - 2%
2,000 rpm Approx. 25% - 50%
VIAS S/V

Engine speed: Idle Selector lever: P or N
and/or
Engine speed: More than 5,000 rpm ON
Except above OFF
AIR COND RLY

Engine: After warming up, idle
the engine Air conditioner switch: OFF OFF
Air conditioner switch: ON
(Compressor operates) ON
FUEL PUMP RLY

For 1 seconds after turning ignition switch: ON

Engine running or cranking ON

Except above OFF
MONITOR ITEM CONDITION SPECIFICATION

EC-840
[VK45DE]
TROUBLE DIAGNOSIS
Revision: 2005 July 2005 FX
VENT CONT/V
Ignition switch: ON OFF
THRTL RELAY

Ignition switch: ON ON
COOLING FAN

Engine: After warming up, idle
the engine

Air conditioner switch: OFF Engine coolant temperature is 94
°C
(201 °F) or less OFF
Engine coolant temperature is between
95 °C (203 °F) and 104 °C (219 °F) MID
Engine coolant temperature is 105 °C
(221 °F) or more HI
HO2S1 HTR (B1)
HO2S1 HTR (B2)

Engine: After warming up

Engine speed: Below 3,000 rpm ON

Engine speed: Above 3,000 rpm OFF
HO2S2 HTR (B1)
HO2S2 HTR (B2)

Engine speed: Below 3,600 rpm after the following conditions are met.
–Engine: After warming up
–Keeping the engine speed between 3,500 and 4,000 rpm for 1 minute and at
idle for 1 minute under no load ON

Engine speed: Above 3,600 rpm OFF
I/P PULLY SPD

Vehicle speed: More than 20 km/h (12 MPH) Almost the same speed as
the tachometer indication
VEHICLE SPEED

Turn drive wheels and compare CONSULT-II value with the speedometer
indication. Almost the same speed as
the speedometer indication
TRVL AFTER MIL

Ignition switch: ON Vehicle has traveled after MIL has turned
ON. 0 - 65,535 km
(0 - 40,723 miles)
SNOW MODE SW

Ignition switch: ON Snow mode switch: ON ON
Snow mode switch: OFF OFF
O2SEN HTR DTY

Engine coolant temperature when engine started: More than 80 °C (176 °F)

Engine speed: Below 3,000 rpm Approx. 50%
AC PRESS SEN

Ignition switch: ON (Engine stopped) Approx. 0V

Engine: Idle

Air conditioner switch: OFF 1.0 - 4.0V
VHCL SPEED SE

Turn drive wheels and compare CONSULT-II value with the speedometer
indication. Almost the same speed as
the speedometer indication
SET VHCL SPD

Engine: Running ASCD: Operating The preset vehicle speed is
displayed
MAIN SW

Ignition switch: ON MAIN switch: Pressed ON
MAIN switch: Released OFF
CANCEL SW

Ignition switch: ON CANCEL switch: Pressed ON
CANCEL switch: Released OFF
RESUME/ACC SW

Ignition switch: ON RESUME/ACCELERATE switch:
Pressed ON
RESUME/ACCELERATE switch:
Released OFF
SET SW

Ignition switch: ON SET/COAST switch: Pressed ON
SET/COAST switch: Released OFF
BRAKE SW1
(ICC/ASCD brake
switch)

Ignition switch: ON Brake pedal: Fully released ON
Brake pedal: Slightly depressed OFF
BRAKE SW2
(Stop lamp switch)

Ignition switch: ON Brake pedal: Fully released OFF
Brake pedal: Slightly depressed ON
MONITOR ITEM CONDITION SPECIFICATION

EC-842
[VK45DE]
TROUBLE DIAGNOSIS
Revision: 2005 July 2005 FX
Major Sensor Reference Graph in Data Monitor ModeABS007IA
The following are the major sensor reference graphs in “DATA MONITOR” mode.
CLSD THL POS, ACCEL SEN 1, THRTL SEN 1
Below is the data for “CLSD THL POS”, “ACCEL SEN 1” and “THRTL SEN 1” when depressing the accelera-
tor pedal with the ignition switch ON and with selector lever in D position.
The signal of “ACCEL SEN 1” and “THRTL SEN 1” should rise gradually without any intermittent drop or rise
after “CLSD THL POS” is changed from “ON” to “OFF”.
ENG SPEED, MAS A/F SE-B1, THRTL SEN 1, HO2S2 (B1), HO2S1 (B1), INJ PULSE-B1
Below is the data for “ENG SPEED”, “MAS A/F SE-B1”, “THRTL SEN 1”, “HO2S2 (B1)”, “HO2S1 (B1)” and
“INJ PULSE-B1” when revving engine quickly up to 4,800 rpm under no load after warming up engine suffi-
ciently.
Each value is for reference, the exact value may vary.
PBIB0198E
PBIB2445E

EC-844
[VK45DE]
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
Revision: 2005 July 2005 FX
TROUBLE DIAGNOSIS - SPECIFICATION VALUEPFP:00031
DescriptionABS00E4K
The specification (SP) value indicates the tolerance of the value that is displayed in “DATA MONITOR (SPEC)”
mode of CONSULT-II during normal operation of the Engine Control System. When the value in “DATA MONI-
TOR (SPEC)” mode is within the SP value, the Engine Control System is confirmed OK. When the value in
“DATA MONITOR (SPEC)” mode is NOT within the SP value, the Engine Control System may have one or
more malfunctions.
The SP value is used to detect malfunctions that may affect the Engine Control System, but will not light the
MIL.
The SP value will be displayed for the following three items:

B/FUEL SCHDL (The fuel injection pulse width programmed into ECM prior to any learned on board cor-
rection)

A/F ALPHA-B1/B2 (The mean value of air-fuel ratio feedback correction factor per cycle)

MAS A/F SE-B1 (The signal voltage of the mass air flow sensor)
Testing ConditionABS00E4L

Vehicle driven distance: More than 5,000 km (3,017 miles)

Barometric pressure: 98.3 - 104.3 kPa (1.003 - 1.064 kg/cm2 , 14.25 - 15.12 psi)

Atmospheric temperature: 20 - 30 °C (68 - 86 °F)

Engine coolant temperature: 75 - 95 °C (167 - 203 °F)

Transmission: Warmed-up*1

Electrical load: Not applied*2

Engine speed: Idle
*1: After the engine is warmed up to normal operating temperature, drive vehicle until “ATF TEMP 1” (A/T fluid
temperature sensor signal) indicates more than 60 °C (140 °F).
*2: Rear window defogger switch, air conditioner switch, lighting switch are OFF. Steering wheel is straight
ahead.
Inspection ProcedureABS00E4M
NOTE:
Perform “DATA MONITOR (SPEC)” mode in maximum scale display.
1. Perform EC-769, "
Basic Inspection" .
2. Confirm that the testing conditions indicated above are met.
3. Select “B/FUEL SCHDL”, “A/F ALPHA-B1”, “A/F ALPHA-B2” and “MAS A/F SE-B1” in “DATA MONITOR (SPEC)” mode with
CONSULT-II.
4. Make sure that monitor items are within the SP value.
5. If NG, go to EC-845, "
Diagnostic Procedure" .
SEF601Z

TROUBLE DIAGNOSIS - SPECIFICATION VALUE EC-847
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Revision: 2005 July 2005 FX
DETAILED PROCEDURE
1. CHECK “A/F ALPHA-B1”, “A/F ALPHA-B2”
1. Start engine.
2. Confirm that the testing conditions are met. Refer to EC-844, "
Testing Condition" .
3. Select “A/F ALPHA-B1”, “A/F ALPHA-B2” in “DATA MONITOR (SPEC)” mode, and make sure that the each indication is within
the SP value.
NOTE:
Check “A/F ALPHA-B1”, “A/F ALPHA-B2” for approximately 1
minute because they may fluctuate. It is NG if the indication is
out of the SP value even a little.
OK or NG
OK >> GO TO 17.
NG (Less than the SP value)>>GO TO 2.
NG (More than the SP value)>>GO TO 3.
2. CHECK “B/FUEL SCHDL”
Select “B/FUEL SCHDL” in “DATA MONITOR (SPEC)” mode, and
make sure that the indication is within the SP value.
OK or NG
OK >> GO TO 4.
NG (More than the SP value)>>GO TO 19.
3. CHECK “B/FUEL SCHDL”
Select “B/FUEL SCHDL” in “DATA MONITOR (SPEC)” mode, and
make sure that the indication is within the SP value.
OK or NG
OK >> GO TO 6.
NG (More than the SP value)>>GO TO 6.
NG (Less than the SP value)>>GO TO 25.
4. CHECK “A/F ALPHA-B1”, “A/F ALPHA-B2”
1. Stop the engine.
2. Disconnect PCV hose, and then plug it.
3. Start engine.
4. Select “A/F ALPHA-B1”, “A/F ALPHA-B2” in “DATA MONITOR (SPEC)” mode, and make sure that the each indication is within the SP value.
OK or NG
OK >> GO TO 5.
NG >> GO TO 6.
PBIB2369E
PBIB2332E
PBIB2332E

EC-848
[VK45DE]
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
Revision: 2005 July 2005 FX
5. CHANGE ENGINE OIL
1. Stop the engine.
2. Change engine oil. NOTE:
This symptom may occur when a large amount of gasoline is mixed with engine oil because of driving
conditions (such as when engine oil temperature does not rise enough since a journey distance is too
short during winter). The symptom will not be detected after changing engine oil or changing driving con-
dition.
>> INSPECTION END
6. CHECK FUEL PRESSURE
Check fuel pressure. (Refer to EC-789, "
Fuel Pressure Check" .)
OK or NG
OK >> GO TO 9.
NG (Fuel pressure is too high)>>Replace fuel pressure regulator, refer to EC-789
. GO TO 8.
NG (Fuel pressure is too low)>>GO TO 7.
7. DETECT MALFUNCTIONING PART
1. Check the following.
–Clogged and bent fuel hose and fuel tube
–Clogged fuel filter
–Fuel pump and its circuit (Refer to EC-1358 .)
2. If NG, repair or replace the malfunctioning part. (Refer to EC-789
.)
If OK, replace fuel pressure regulator.
>> GO TO 8.
8. CHECK “A/F ALPHA-B1”, “A/F ALPHA-B2”
1. Start engine.
2. Select “A/F ALPHA-B1”, “A/F ALPHA-B2” in “DATA MONITOR (SPEC)” mode, and make sure that the each indication is within the SP value.
OK or NG
OK >> INSPECTION END
NG >> GO TO 9.
9. PERFORM POWER BALANCE TEST
1. Perform “POWER BALANCE” in “ACTIVE TEST” mode.
2. Make sure that the each cylinder produces a momentary engine speed drop.
OK or NG
OK >> GO TO 12.
NG >> GO TO 10.
PBIB0133E

TROUBLE DIAGNOSIS - SPECIFICATION VALUE EC-849
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10. DETECT MALFUNCTIONING PART
1. Check the following.
–Ignition coil and its circuit (Refer to EC-1339 .)
–Fuel injector and its circuit (Refer to EC-1351 .)
–Intake air leakage
–Low compression pressure (Refer to EM-229 .)
2. If NG, repair or replace the malfunctioning part. If OK, replace fuel injector. (It may be caused by leakage from fuel injector or clogging.)
>> GO TO 11.
11 . CHECK “A/F ALPHA-B1”, “A/F ALPHA-B2”
1. Start engine.
2. Select “A/F ALPHA-B1”, “A/F ALPHA-B2” in “DATA MONITOR (SPEC)” mode, and make sure that the each indication is within the SP value.
OK or NG
OK >> INSPECTION END
NG >> GO TO 12.
12. CHECK HEATED OXYGEN SENSOR 1 FUNCTION
1. Run engine at about 2,000 rpm for about 2 minutes under no-load.
2. Select “HO2S1 MNTR (B1)”, “HO2S1 MNTR (B2)” in “DATA MONITOR” mode.
3. Running engine at 2,000 rpm under no-load (The engine is warmed up to normal operating temperature.), check that the
monitor fluctuates between LEAN and RICH more than 5 times
during 10 seconds.
OK or NG
OK >> GO TO 15.
NG >> GO TO 13.
13. CHECK HEATED OXYGEN SENSOR 1 CIRCUIT
Check heated oxygen sensor 1 and its circuit. Refer to EC-935
.
>> GO TO 14.
14. CHECK “A/F ALPHA-B1”, “A/F ALPHA-B2”
1. Start engine.
2. Select “A/F ALPHA-B1”, “A/F ALPHA-B2” in “DATA MONITOR (SPEC)” mode, and make sure that the each indication is within the SP value.
OK or NG
OK >> INSPECTION END
NG >> GO TO 15. 1 time: RICH
→ LEAN → RICH
2 time: RICH → LEAN → RICH → LEAN → RICH
PBIB0120E