ignition lock INFINITI FX35 2006 Service Manual

DTC P1572 ASCD BRAKE SWITCH EC-1217
[VK45DE]
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Revision: 2006 December 2006 FX35/FX45
7. CHECK ASCD BRAKE SWITCH
Refer to EC-1218, "
Component Inspection"
OK or NG
OK >> GO TO 13.
NG >> Replace ASCD brake switch.
8. CHECK STOP LAMP SWITCH POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect stop lamp switch harness connector.
3. Check voltage between stop lamp switch terminal 1 and ground with CONSULT-II or tester.
OK or NG
OK >> GO TO 10.
NG >> GO TO 9.
9. DETECT MALFUNCTIONING PART
Check the following.

Fuse block (J/B) connector E201

10A fuse

Harness for open or short between stop lamp switch and battery
>> Repair open circuit or short to ground or short to power in harness or connectors.
10. CHECK STOP LAMP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 101 and stop lamp switch terminal 2. Refer to Wiring Diagram.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 12.
NG >> GO TO 11.
PBIB2558E
Voltage: Battery voltage
PBIB1184E
Continuity should exist.

ASCD BRAKE SWITCH EC-1299
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Revision: 2006 December 2006 FX35/FX45
3. CHECK ASCD BRAKE SWITCH POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ASCD brake switch harness connector.
3. Turn ignition switch ON.
4. Check voltage between ASCD brake switch terminal 1 and ground with CONSULT-II or tester.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.
4. DETECT MALFUNCTIONING PART
Check the following.

Fuse block (J/B) connector E201

10A fuse

Harness for open or short between ASCD brake switch and fuse
>> Repair open circuit or short to ground or short to power in harness or connectors.
5. CHECK ASCD BRAKE SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 108 and ASCD brake switch terminal 2. Refer to Wiring Diagram.
4. Also check harness for short to ground or short to power.
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.
6. DETECT MALFUNCTIONING PART
Check the following.

Harness connectors E211, M41

Harness for open or short between ECM and ASCD brake switch
>> Repair open circuit or short to ground or short to power in harness or connectors.
PBIB2558E
Voltage: Battery voltage
PBIB0857E
Continuity should exist.

EC-1300
[VK45DE]
ASCD BRAKE SWITCH
Revision: 2006 December 2006 FX35/FX45
7. CHECK ASCD BRAKE SWITCH
Refer to EC-1218, "
Component Inspection"
OK or NG
OK >> GO TO 13.
NG >> Replace ASCD brake switch.
8. CHECK STOP LAMP SWITCH POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect stop lamp switch harness connector.
3. Check voltage between stop lamp switch terminal 1 and ground with CONSULT -II or tester.
OK or NG
OK >> GO TO 10.
NG >> GO TO 9.
9. DETECT MALFUNCTIONING PART
Check the following.

Fuse block (J/B) connector E201

10A fuse

Harness for open or short between stop lamp switch and battery
>> Repair open circuit or short to ground or short to power in harness or connectors.
10. CHECK STOP LAMP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 101 and stop lamp switch terminal 2. Refer to Wiring Diagram.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 12.
NG >> GO TO 11.
PBIB2558E
Voltage: Battery voltage
PBIB1184E
Continuity should exist.

ICC BRAKE SWITCH EC-1325
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6. DETECT MALFUNCTIONING PART
Check the following.

Fuse block (J/B) connector M201

10A fuse

Harness for open or short between ICC brake switch and fuse
>> Repair open circuit or short to ground or short to power in harness or connectors.
7. CHECK ICC BRAKE SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT-I
1. Turn ignition switch OFF.
2. Check harness continuity between ICC brake hold relay terminal 3 and ICC brake switch terminal 2. Refer to Wiring Diagram.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 8.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
8. CHECK ICC BRAKE SWITCH
Refer to EC-1327, "
Component Inspection" .
OK or NG
OK >> GO TO 17.
NG >> Replace ICC brake switch.
9. CHECK ICC BRAKE SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT-II
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ICC brake hold relay terminal 4 and ECM terminal 108. Refer Wiring Diagram.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 11.
NG >> GO TO 10.
10. DETECT MALFUNCTIONING PART
Check the following.

Harness connectors E211, M41

Harness for open or short between ICC brake hold relay and ECM
>> Repair open circuit or short to ground or short to power in harness or connectors.
11 . CHECK ICC BRAKE HOLD RELAY
Refer to EC-1327, "
Component Inspection" .
OK >> GO TO 17.
NG >> Replace ICC brake fold relay. Continuity should exist.
Continuity should exist.

EC-1326
[VK45DE]
ICC BRAKE SWITCH
Revision: 2006 December 2006 FX35/FX45
12. CHECK STOP LAMP SWITCH POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect stop lamp switch harness connector.
3. Check voltage between stop lamp switch terminal 1 and ground with CONSULT -II or tester.
OK or NG
OK >> GO TO 14.
NG >> GO TO 13.
13. DETECT MALFUNCTIONING PART
Check the following.

Fuse block (J/B) connector E201

10A fuse

Harness for open or short between stop lamp switch and battery
>> Repair open circuit or short to ground or short to power in harness or connectors.
14. CHECK STOP LAMP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 101 and stop lamp switch terminal 2. Refer to Wiring Diagram.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 16.
NG >> GO TO 15.
15. DETECT MALFUNCTIONING PART
Check the following.

Harness connectors E211, M41

Harness for open or short between ECM and stop lamp switch
>> Repair open circuit or short to ground or short to power in harness or connectors.
PBIB2558E
Voltage: Battery voltage
PBIB1184E
Continuity should exist.

EM-2Revision: 2006 December 2006 FX35/FX45
IGNITION COIL ......................................................
... 42
Components ........................................................ ... 42
Removal and Installation ..................................... ... 42
REMOVAL ........................................................ ... 42
INSTALLATION ................................................. ... 42
SPARK PLUG (PLATINUM-TIPPED TYPE) .......... ... 43
Components ........................................................ ... 43
Removal and Installation ..................................... ... 43
REMOVAL ........................................................ ... 43
INSPECTION AFTER REMOVAL ..................... ... 43
INSTALLATION ................................................. ... 44
FUEL INJECTOR AND FUEL TUBE ..................... ... 45
Components ........................................................ ... 45
Removal and Installation ..................................... ... 45
REMOVAL ........................................................ ... 45
INSTALLATION ................................................. ... 47
INSPECTION AFTER INSTALLATION ............. ... 50
ROCKER COVER .................................................. ... 51
Components ........................................................ ... 51
Removal and Installation ..................................... ... 51
REMOVAL ........................................................ ... 51
INSTALLATION ................................................. ... 52
FRONT TIMING CHAIN CASE .............................. ... 54
Removal and Installation ..................................... ... 54
REMOVAL ........................................................ ... 54
INSTALLATION ................................................. ... 58
INSPECTION AFTER INSTALLATION ............. ... 63
TIMING CHAIN ....................................................... ... 64
Components ........................................................ ... 64
Removal and Installation ..................................... ... 65
REMOVAL ........................................................ ... 65
INSPECTION AFTER REMOVAL ..................... ... 72
INSTALLATION ................................................. ... 72
INSPECTION AFTER INSTALLATION ............. ... 82
CAMSHAFT ............................................................ ... 83
Components ........................................................ ... 83
Removal and Installation ..................................... ... 84
REMOVAL ........................................................ ... 84
INSPECTION AFTER REMOVAL ..................... ... 85
INSTALLATION ................................................. ... 88
INSPECTION AFTER INSTALLATION ............. ... 92
Valve Clearance ................................................... ... 93
INSPECTION .................................................... ... 93
ADJUSTMENT ................................................. ... 96
OIL SEAL ............................................................... ... 98
Removal and Installation of Valve Oil Seal .......... ... 98
REMOVAL ........................................................ ... 98
INSTALLATION ................................................. ... 98
Removal and Installation of Front Oil Seal .......... ... 99
REMOVAL ........................................................ ... 99
INSTALLATION ................................................. ... 99
Removal and Installation of Rear Oil Seal ........... ... 99
REMOVAL ........................................................ ... 99
INSTALLATION ................................................. .100
CYLINDER HEAD .................................................. .101
On-Vehicle Service .............................................. .101
CHECKING COMPRESSION PRESSURE ...... .101
Components ........................................................ .102 Removal and Installation ......................................
.102
REMOVAL ......................................................... .102
INSPECTION AFTER REMOVAL ..................... .103
INSTALLATION ................................................. .104
INSPECTION AFTER INSTALLATION ............. .105
Disassembly and Assembly ................................. .106
DISASSEMBLY ................................................. .106
ASSEMBLY ....................................................... .107
Inspection After Disassembly ............................... .108
VALVE DIMENSIONS ....................................... .108
VALVE GUIDE CLEARANCE ........................... .108
VALVE GUIDE REPLACEMENT ...................... .109
VALVE SEAT CONTACT ................................... .110
VALVE SEAT REPLACEMENT ......................... .110
VALVE SPRING SQUARENESS ...................... . 111
VALVE SPRING DIMENSIONS AND VALVE
SPRING PRESSURE LOAD ............................. .112
ENGINE ASSEMBLY .............................................. .113
Components (2WD Models) ................................. .113
Removal and Installation (2WD Models) .............. .113
REMOVAL ......................................................... .114
INSTALLATION ................................................. .116
INSPECTION AFTER INSTALLATION ............. .117
Components (AWD Models) ................................ .118
Removal and Installation (AWD Models) ............. .118
REMOVAL ......................................................... .119
INSTALLATION ................................................. .121
INSPECTION AFTER INSTALLATION ............. .122
CYLINDER BLOCK ................................................ .123
Components ......................................................... .123
Disassembly and Assembly ................................. .124
DISASSEMBLY ................................................. .124
ASSEMBLY ....................................................... .129
How to Select Piston and Bearing ....................... .136
DESCRIPTION ................................................. .136
HOW TO SELECT PISTON .............................. .136
HOW TO SELECT CONNECTING ROD BEAR-
ING .................................................................... .137
HOW TO SELECT MAIN BEARING ................. .138
Inspection After Disassembly ............................... .141
CRANKSHAFT END PLAY ............................... .141
CONNECTING ROD SIDE CLEARANCE ........ .141
PISTON TO PISTON PIN OIL CLEARANCE .... .141
PISTON RING SIDE CLEARANCE .................. .142
PISTON RING END GAP ................................. .142
CONNECTING ROD BEND AND TORSION .... .143
CONNECTING ROD BIG END DIAMETER ..... .143
CONNECTING ROD BUSHING OIL CLEAR-
ANCE ................................................................ .143
CYLINDER BLOCK DISTORTION ................... .144
MAIN BEARING HOUSING INNER DIAMETER .145
PISTON TO CYLINDER BORE CLEARANCE . .145
CRANKSHAFT MAIN JOURNAL DIAMETER .. .146
CRANKSHAFT PIN JOURNAL DIAMETER ..... .147
CRANKSHAFT OUT-OF-ROUND AND TAPER .147
CRANKSHAFT RUNOUT ................................. .147
CONNECTING ROD BEARING OIL CLEAR-

EM-3
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Revision: 2006 December 2006 FX35/FX45 ANCE ...............................................................
. 147
MAIN BEARING OIL CLEARANCE ................. . 148
MAIN BEARING CRUSH HEIGHT ................... . 149
CONNECTING ROD BEARING CRUSH
HEIGHT ............................................................ . 149
MAIN BEARING CAP BOLT OUTER DIAMETER . 149
CONNECTING ROD BOLT OUTER DIAMETER . 150
DRIVE PLATE .................................................. . 150
OIL JET ............................................................ . 150
OIL JET RELIEF VALVE .................................. . 150
SERVICE DATA AND SPECIFICATIONS (SDS) ... . 151
Standard and Limit .............................................. . 151
GENERAL SPECIFICATIONS ......................... . 151
DRIVE BELT .................................................... . 152
INTAKE MANIFOLD COLLECTOR, INTAKE
MANIFOLD AND EXHAUST MANIFOLD ........ . 152
SPARK PLUG .................................................. . 152
CAMSHAFT AND CAMSHAFT BEARING ....... . 153
CYLINDER HEAD ............................................ . 155
CYLINDER BLOCK .......................................... . 158
PISTON, PISTON RING AND PISTON PIN ..... . 159
CONNECTING ROD ........................................ . 160
CRANKSHAFT ................................................. . 161
MAIN BEARING ............................................... . 162
CONNECTING ROD BEARING ....................... . 163
VK45DE
PRECAUTIONS ..................................................... . 164
Precautions Necessary for Steering Wheel Rotation
After Battery Disconnect ..................................... . 164
OPERATION PROCEDURE ............................ . 164
Precautions for Drain Engine Coolant and Engine
Oil ........................................................................ . 164
Precautions for Disconnecting Fuel Piping ......... . 164
Precautions for Removal and Disassembly ........ . 164
Precautions for Inspection, Repair and Replace-
ment .................................................................... . 164
Precautions for Assembly and Installation .......... . 164
Parts Requiring Angle Tightening ........................ . 165
Precautions for Liquid Gasket ............................. . 165
REMOVAL OF LIQUID GASKET SEALING ..... . 165
LIQUID GASKET APPLICATION PROCEDURE . 165
PREPARATION ...................................................... . 167
Special Service Tools .......................................... . 167
Commercial Service Tools ................................... . 169
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ........................................... . 171
NVH Troubleshooting — Engine Noise ............... . 171
Use the Chart Below to Help You Find the Cause
of the Symptom. .................................................. . 172
ENGINE ROOM COVER ....................................... . 173
Components ........................................................ . 173
Removal and Installation ..................................... . 173
REMOVAL ........................................................ . 173
INSTALLATION ................................................ . 173
DRIVE BELTS ........................................................ . 174
Components ........................................................ . 174 Checking Drive Belts ...........................................
.174
Tension Adjustment ............................................. .174
Removal and Installation ..................................... .174
REMOVAL ........................................................ .174
INSTALLATION ................................................ .175
Components ........................................................ .176
Drive Belt Auto Tensioner and Idler Pulley .......... .176
REMOVAL ........................................................ .176
INSTALLATION ................................................ .176
AIR CLEANER AND AIR DUCT ............................ .177
Components ........................................................ .177
Removal and Installation ..................................... .177
REMOVAL ........................................................ .177
INSPECTION AFTER REMOVAL .................... .178
INSTALLATION ................................................ .178
Changing Air Cleaner Filter ................................. .178
REMOVAL ........................................................ .178
INSTALLATION ................................................ .178
INTAKE MANIFOLD .............................................. .179
Components ........................................................ .179
Removal and Installation ..................................... .180
REMOVAL ........................................................ .180
INSPECTION AFTER REMOVAL .................... .182
INSTALLATION ................................................ .182
INSPECTION AFTER INSTALLATION ............. .182
EXHAUST MANIFOLD AND THREE WAY CATA-
LYST ....................................................................... .183
Components ........................................................ .183
Removal and Installation ..................................... .183
REMOVAL ........................................................ .183
INSPECTION AFTER REMOVAL .................... .185
INSTALLATION ................................................ .185
OIL PAN AND OIL STRAINER .............................. .187
Components ........................................................ .187
Removal and Installation ..................................... .187
REMOVAL ........................................................ .187
INSPECTION AFTER REMOVAL .................... .189
INSTALLATION ................................................ .189
INSPECTION AFTER INSTALLATION ............. .190
IGNITION COIL ...................................................... .191
Components ........................................................ .191
Removal and Installation ..................................... .191
REMOVAL ........................................................ .191
INSTALLATION ................................................ .191
SPARK PLUG (PLATINUM-TIPPED TYPE) .......... .192
Components ........................................................ .192
Removal and Installation ..................................... .192
REMOVAL ........................................................ .192
INSPECTION AFTER REMOVAL .................... .192
INSTALLATION ................................................ .193
FUEL INJECTOR AND FUEL TUBE ..................... .194
Components ........................................................ .194
Removal and Installation ..................................... .194
REMOVAL ........................................................ .194
INSTALLATION ................................................ .196
INSPECTION AFTER INSTALLATION ............. .198

PRECAUTIONS EM-5
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Revision: 2006 December 2006 FX35/FX45
[VQ35DE]PRECAUTIONSPFP:00001
Precautions Necessary for Steering Wheel Rotation After Battery DisconnectNBS003FN
NOTE:

This Procedure is applied only to models with Intelligent Key system and NVIS/IVIS (NISSAN/INFINITI
VEHICLE IMMOBILIZER SYSTEM - NATS).

Remove and install all control units after disconnecting both battery cables with the ignition knob in the
″ LOCK ″ position.

Always use CONSULT-II to perform self-diagnosis as a part of each function inspection after finishing
work. If DTC is detected, perform trouble diagnosis according to self-diagnosis results.
For models equipped with the Intelligent Key system and NVIS/IVIS, an electrically controlled steering lock
mechanism is adopted on the key cylinder.
For this reason, if the battery is disconnected or if the battery is discharged, the steering wheel will lock and
steering wheel rotation will become impossible.
If steering wheel rotation is required when battery power is interrupted, follow the procedure below before
starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables.
NOTE:
Supply power using jumper cables if battery is discharged.
2. Use the Intelligent Key or mechanical key to turn the ignition switch to the ″ACC ″ position. At this time, the
steering lock will be released.
3. Disconnect both battery cables. The steering lock will remain released and the steering wheel can be rotated.
4. Perform the necessary repair operation.
5. When the repair work is completed, return the ignition switch to the ″LOCK ″ position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.)
6. Perform a self-diagnosis check of all control units using CONSULT-II.
Precautions for Drain Engine Coolant and Engine OilNBS003FO
Drain engine coolant and engine oil when the engine is cooled.
Precautions for Disconnecting Fuel PipingNBS003FP

Before starting work, make sure no fire or spark producing items are in the work area.

Release fuel pressure before disconnecting and disassembly.

After disconnecting pipes, plug openings to stop fuel leakage.
Precautions for Removal and DisassemblyNBS003FQ

When instructed to use SST, use specified tools. Always be careful to work safely, avoid forceful or unin-
structed operations.

Exercise maximum care to avoid damage to mating or sliding surfaces.

Dowel pins are used for several parts alignment. When replacing and reassembling parts with dowel pins,
make sure that dowel pins are installed in the original position.

Cover openings of engine system with a tape or equivalent, if necessary, to seal out foreign materials.

Mark and arrange disassembly parts in an organized way for easy troubleshooting and re-assembly.

When loosening nuts and bolts, as a basic rule, start with the one furthest outside, then the one diagonally
opposite, and so on. If the order of loosening is specified, do exactly as specified. Power tools may be
used in the step.
Precautions for Inspection, Repair and ReplacementNBS003FR
Before repairing or replacing, thoroughly inspect parts. Inspect new replacement parts in the same way, and
replace if necessary.

EM-82
[VQ35DE]
TIMING CHAIN
Revision: 2006 December 2006 FX35/FX45
c. Tighten crankshaft pulley bolt.
d. Turn crankshaft pulley bolt 90 degree clockwise (angle tighten- ing).
CAUTION:
Check the tightening angle by using the angle wrench
[SST]. Avoid judgement by visual inspection without SST.

Check tightening angle indicated on the angle wrench indica-
tor plate.
e. Rotate crankshaft pulley in normal direction (clockwise when viewed from front) to confirm it turns smoothly.
19. For the following operations, perform steps in the reverse order of removal.
INSPECTION AFTER INSTALLATION
Inspection for Leaks
The following are procedures for checking fluids leak, lubricates leak.

Before starting engine, check oil/fluid levels including engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to GI-48, "
RECOMMENDED CHEMICAL PRODUCTS AND
SEALANTS" .

Use procedure below to check for fuel leakage.
–Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel
leakage at connection points.
–Start engine. With engine speed increased, check again for fuel leakage at connection points.

Run engine to check for unusual noise and vibration.
NOTE:
If hydraulic pressure inside chain tensioner drops after removal/installation, slack in guide may generate a
pounding noise during and just after the engine start. However, this does not indicate an unusualness.
Noise will stop after hydraulic pressure rises.

Warm up engine thoroughly to make sure there is no leakage of fuel, or any oil/fluids including engine oil
and engine coolant.

Bleed air from lines and hoses of applicable lines, such as in cooling system.

After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the
specified level, if necessary.
Summary of the inspection items:
* Transmission/transaxle/CVT fluid. power steering fluid, brake fluid, etc.
: 44.1 N·m (4.5 kg-m, 33 ft-lb)
PBIC3821E
Item Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Other oils and fluid* Level Leakage Level
Fuel Leakage Leakage Leakage

CYLINDER HEAD EM-105
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e. Turn all cylinder head bolts 90 degrees clockwise (angle tighten- ing).
CAUTION:
Check the tightening angle by using the angle wrench
(SST). Avoid judgment by visual inspection without SST.

Check tightening angle indicated on the angle wrench indica-
tor plate.
f. Turn all cylinder head bolts 90 degrees clockwise again (angle tightening).
4. After installing cylinder head, measure distance between front end faces of cylinder block and cylinder head (left and right
banks).

If measured value is out of the standard, re-install cylinder
head.
5. Install in the reverse order of removal after this step.
INSPECTION AFTER INSTALLATION
Inspection for Leaks
The following are procedures for checking fluids leak, lubricates leak and exhaust gases leak.

Before starting engine, check oil/fluid levels including engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-12, "
RECOMMENDED FLUIDS AND LUBRICANTS" .

Use procedure below to check for fuel leakage.
–Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel
leakage at connection points.
–Start engine. With engine speed increased, check again for fuel leakage at connection points.

Run engine to check for unusual noise and vibration.

Warm up engine thoroughly to make sure there is no leakage of fuel, exhaust gases, or any oil/fluids
including engine oil and engine coolant.

Bleed air from lines and hoses of applicable lines, such as in cooling system.

After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the
specified level, if necessary.
Summary of the inspection items:
* Transmission/transaxle/CVT fluid. power steering fluid, brake fluid, etc.
PBIC0888E
Standard : 14.1 - 14.9 mm (0.555 - 0.587 in)
EMQ0662D
Item Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Other oils and fluid* Level Leakage Level
Fuel Leakage Leakage Leakage
Exhaust gases — Leakage —