engine overheat INFINITI FX35 2006 User Guide

EC-12Revision: 2006 December 2006 FX35/FX45 On Board Diagnosis Logic ...................................
11 3 7
DTC Confirmation Procedure .............................. 11 3 7
Wiring Diagram .................................................... 11 3 8
Diagnostic Procedure .......................................... 11 3 9
Component Inspection ......................................... 11 4 1
Removal and Installation ..................................... 11 4 1
DTC P0603 ECM POWER SUPPLY ...................... 114 2
Component Description ....................................... 11 4 2
On Board Diagnosis Logic ................................... 11 4 2
DTC Confirmation Procedure .............................. 11 4 2
Wiring Diagram .................................................... 11 4 3
Diagnostic Procedure .......................................... 11 4 4
DTC P0605 ECM .................................................... 114 6
Component Description ....................................... 11 4 6
On Board Diagnosis Logic ................................... 11 4 6
DTC Confirmation Procedure .............................. 11 4 6
Diagnostic Procedure .......................................... 11 4 7
DTC P0643 SENSOR POWER SUPPLY ............... 114 9
On Board Diagnosis Logic ................................... 11 4 9
DTC Confirmation Procedure .............................. 11 4 9
Wiring Diagram .................................................... 11 5 0
Diagnostic Procedure .......................................... 11 5 2
DTC P0850 PNP SWITCH ..................................... 115 4
Component Description ....................................... 11 5 4
CONSULT-II Reference Value in Data Monitor Mode 11 5 4
On Board Diagnosis Logic ................................... 11 5 4
DTC Confirmation Procedure .............................. 11 5 4
Overall Function Check ....................................... 11 5 5
Wiring Diagram .................................................... 11 5 6
Diagnostic Procedure .......................................... 11 5 7
DTC P1140, P1145 IVT CONTROL POSITION SEN-
SOR ........................................................................ 115 9
Component Description ....................................... 11 5 9
CONSULT-II Reference Value in Data Monitor Mode 11 5 9
On Board Diagnosis Logic ................................... 11 5 9
DTC Confirmation Procedure .............................. 11 5 9
Wiring Diagram .................................................... 11 6 1
Diagnostic Procedure .......................................... 11 6 4
Component Inspection ......................................... 11 6 7
Removal and Installation ..................................... 11 6 7
DTC P1148, P1168 CLOSED LOOP CONTROL ... 116 8
On Board Diagnosis Logic ................................... 11 6 8
DTC P1211 TCS CONTROL UNIT ......................... 116 9
Description ........................................................... 11 6 9
On Board Diagnosis Logic ................................... 11 6 9
DTC Confirmation Procedure .............................. 11 6 9
Diagnostic Procedure .......................................... 11 6 9
DTC P1212 TCS COMMUNICATION LINE ........... 117 0
Description ........................................................... 11 7 0
On Board Diagnosis Logic ................................... 11 7 0
DTC Confirmation Procedure .............................. 11 7 0
Diagnostic Procedure .......................................... 11 7 0
DTC P1217 ENGINE OVER TEMPERATURE ....... 117 1
Description ........................................................... 11 7 1
CONSULT-II Reference Value in Data Monitor Mode 11 7 2
On Board Diagnosis Logic ................................... 11 7 2 Overall Function Check ........................................
11 7 3
Wiring Diagram .................................................... 11 7 5
Diagnostic Procedure ........................................... 11 7 7
Main 13 Causes of Overheating .......................... 11 8 1
Component Inspection ......................................... 11 8 2
DTC P1225 TP SENSOR ....................................... 11 83
Component Description ....................................... 11 8 3
On Board Diagnosis Logic ................................... 11 8 3
DTC Confirmation Procedure ............................... 11 8 3
Diagnostic Procedure ........................................... 11 8 4
Removal and Installation ...................................... 11 8 4
DTC P1226 TP SENSOR ....................................... 11 85
Component Description ....................................... 11 8 5
On Board Diagnosis Logic ................................... 11 8 5
DTC Confirmation Procedure ............................... 11 8 5
Diagnostic Procedure ........................................... 11 8 6
Removal and Installation ...................................... 11 8 6
DTC P1564 ICC STEERING SWITCH ................... 11 87
Component Description ....................................... 11 8 7
CONSULT-II Reference Value in Data Monitor Mode 11 8 7
On Board Diagnosis Logic ................................... 11 8 7
DTC Confirmation Procedure ............................... 11 8 8
Wiring Diagram .................................................... 11 8 9
Diagnostic Procedure ........................................... 11 9 0
Component Inspection ......................................... 11 9 3
DTC P1564 ASCD STEERING SWITCH ............... 11 94
Component Description ....................................... 11 9 4
CONSULT-II Reference Value in Data Monitor Mode 11 9 4
On Board Diagnosis Logic ................................... 11 9 4
DTC Confirmation Procedure ............................... 11 9 5
Wiring Diagram .................................................... 11 9 6
Diagnostic Procedure ........................................... 11 9 7
Component Inspection ......................................... 1200
DTC P1568 ICC FUNCTION .................................. 1201
On Board Diagnosis Logic ................................... 1201
DTC Confirmation Procedure ............................... 1201
Diagnostic Procedure ........................................... 1201
DTC P1572 ICC BRAKE SWITCH ......................... 1202
Component Description ....................................... 1202
CONSULT-II Reference Value in Data Monitor Mode 1202
On Board Diagnosis Logic ................................... 1202
DTC Confirmation Procedure ............................... 1203
Wiring Diagram .................................................... 1204
Diagnostic Procedure ........................................... 1205
Component Inspection ......................................... 1210
DTC P1572 ASCD BRAKE SWITCH ..................... 1211
Component Description ....................................... 1211
CONSULT-II Reference Value in Data Monitor Mode 1211
On Board Diagnosis Logic ................................... 1211
DTC Confirmation Procedure ............................... 1212
Wiring Diagram .................................................... 1213
Diagnostic Procedure ........................................... 1214
Component Inspection ......................................... 1218
DTC P1574 ICC VEHICLE SPEED SENSOR ........ 1219
Component Description ....................................... 1219

TROUBLE DIAGNOSIS EC-95
[VQ35DE]
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Revision: 2006 December 2006 FX35/FX45
*: Models with ICC. 2

P0031 P0032 P0051 P0052 Air fuel ratio (A/F) sensor 1 heater

P0037 P0038 P0057 P0058 Heated oxygen sensor 2 heater

P0075 P0081 Intake valve timing control solenoid valve

P0130 P0131 P0132 P0133 P0150 P0151 P0152 P0153 P2A00 P2A03 Air fuel ratio (A/F) sensor 1

P0137 P0138 P0139 P0157 P0158 P0159 Heated oxygen sensor 2

P0441 EVAP control system purge flow monitoring

P0443 P0444 P0445 EVAP canister purge volume control solenoid valve

P0447 P0448 EVAP canister vent control valve

P0451 P0452 P0453 EVAP control system pressure sensor

P0550 Power steering pressure sensor

P0603 ECM power supply

P0710 P0717 P0720 P0740 P0744 P0745 P1730 P1752 P1754 P1757 P1759 P1762 P1764 P1767 P1769 P1772
P1774 A/T related sensors, solenoid valves and switches

P1217 Engine over temperature (OVERHEAT)

P1805 Brake switch

P2100 P2103 P2118 Electric throttle control actuator

P2101 Electric throttle control function
3

P0011 P0021 Intake valve timing control

P0171 P0172 P0174 P0175 Fuel injection system function

P0300 - P0306 Misfire

P0420 P0430 Three way catalyst function

P0442 EVAP control system (SMALL LEAK)

P0455 EVAP control system (GROSS LEAK)

P0456 EVAP control system (VERY SMALL LEAK)

P0506 P0507 Idle speed control system

P1148 P1168 Closed loop control

P1211 TCS control unit

P1212 TCS communication line

P1564 ICC steering switch/ASCD steering switch

P1568 ICC command valve*

P1572 ICC brake switch/ASCD brake switch

P1574 ICC vehicle speed sensor/ASCD vehicle speed sensor

P1715 Turbine revolution sensor

P2119 Electric throttle control actuator
Priority Detected items (DTC)

TROUBLE DIAGNOSIS EC-97
[VQ35DE]
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Revision: 2006 December 2006 FX35/FX45
Symptom Matrix ChartNBS003M0
SYSTEM — BASIC ENGINE CONTROL SYSTEM
SYMPTOM Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Fuel Fuel pump circuit 11232 22 3 2 EC-635
Fuel pressure regulator system334444444 4 EC-86
Fuel injector circuit 11232 22 2 EC-628
Evaporative emission system334444444 4 EC-39
Air Positive crankcase ventilation sys-
tem 33 4444444 41
EC-51
Incorrect idle speed adjustment 1 1 1 1 1 EC-77
Electric throttle control actuator 112332222 2 2 EC-562,
EC-573
IgnitionIncorrect ignition timing adjustment33111 11 1 EC-77
Ignition circuit 11222 22 2EC-649
Power supply and ground circuit22333 33 23 EC-149
Mass air flow sensor circuit
1
12 2
222 2 EC-188,
EC-197
Engine coolant temperature sensor circuit
3 33
EC-210,
EC-222
Air fuel ratio (A/F) sensor EC-240
EC-240
EC-249
EC-258
EC-604
Throttle position sensor circuit
22 EC-215
,
EC-339
,
EC-510
,
EC-512
,
EC-589
Accelerator pedal position sensor circuit 3 2 1 EC-484
,
EC-575
,
EC-582
,
EC-596
Knock sensor circuit 2 3 EC-356
Crankshaft position sensor (POS) circuit 2 2EC-361
Camshaft position sensor (PHASE) circuit 3 2EC-368
Vehicle speed signal circuit 2 3 3 3EC-466
Power steering pressure sensor circuit 2 3 3EC-472

EC-98
[VQ35DE]
TROUBLE DIAGNOSIS
Revision: 2006 December 2006 FX35/FX45
1 - 6: The numbers refer to the order of inspection.
(continued on next page) ECM 22333333333
EC-477
,
EC-481
Intake valve timing control solenoid valve cir-
cuit 32 13223 3
EC-181
Park/neutral position (PNP) switch circuit 3 3 3 3 3 EC-489
Refrigerant pressure sensor circuit 2 3 3 4EC-662
Electrical load signal circuit 3EC-626
Air conditioner circuit 223333333 3 2AT C - 4 0
ABS actuator and electric unit (control unit) 4BRC-11
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA

TROUBLE DIAGNOSIS EC-99
[VQ35DE]
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Revision: 2006 December 2006 FX35/FX45
SYSTEM — ENGINE MECHANICAL & OTHER
SYMPTOM Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Fuel Fuel tank 5
5 FL-10
Fuel piping 5 5 5 5 5 5
EM-45
Vapor lock —
Valve deposit 5 555 55 5 —
Poor fuel (Heavy weight gaso-
line, Low octane) —
Air Air duct
55555 5 EM-17
Air cleaner
EM-17
Air leakage from air duct
(Mass air flow sensor — electric
throttle control actuator) 5555 EM-17
Electric throttle control actuator
EM-19
Air leakage from intake manifold/
Collector/Gasket EM-19,
EM-24
Cranking Battery 111111
1 1
SC-4
Generator circuit
SC-20
Starter circuit 3SC-8
Signal plate 6EM-123
Park/neutral position (PNP)
switch 4
AT- 11 2
Engine Cylinder head
55555 55 5 EM-101
Cylinder head gasket 4 3
Cylinder block
66666 66 6 4
EM-123
Piston
Piston ring
Connecting rod
Bearing
Crankshaft

EC-100
[VQ35DE]
TROUBLE DIAGNOSIS
Revision: 2006 December 2006 FX35/FX45
1 - 6: The numbers refer to the order of inspection. Va l v e
mecha-
nism Timing chain
55555 55 5 EM-64
Camshaft
EM-83
Intake valve timing controlEM-64
Intake valve
3 EM-101
Exhaust valve
Exhaust Exhaust manifold/Tube/Muffler/ Gasket 55555 55 5 EM-26
,
EX-
3Three way catalyst
Lubrica-
tion Oil pan/Oil strainer/Oil pump/Oil
filter/Oil gallery/Oil cooler 55555 55 5 EM-30
,
LU-
17 , LU-10 ,
LU-14
Oil level (Low)/Filthy oil LU-7
Cooling
Radiator/Hose/Radiator filler cap
55555 55 45 CO-14,
CO-17
Thermostat 5 CO-27
Water pumpCO-22
Water galleryCO-29
Cooling fan 5EC-228
Coolant level (Low)/Contami-
nated coolant 5
CO-11
IVIS (Infiniti Vehicle Immobilizer System —
NATS) 11
EC-53 or
BL-205
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA

EC-128
[VQ35DE]
TROUBLE DIAGNOSIS
Revision: 2006 December 2006 FX35/FX45
*: Leaving cooling fan OFF with CONSULT-II while engine is running may cause the engine to overheat.
DTC & SRT CONFIRMATION MODE
SRT STATUS Mode
For details, refer to EC-60, "SYSTEM READINESS TEST (SRT) CODE" .
SRT WORK SUPPORT Mode
This mode enables a technician to drive a vehicle to set the SRT while monitoring the SRT status.
DTC WORK SUPPORT Mode
POWER BAL-
ANCE

Engine: After warming up, idle
the engine.

A/C switch: OFF

Selector lever: P or N

Cut off each fuel injector signal
one at a time using CONSULT-II. Engine runs rough or dies.

Harness and connectors

Compression

Fuel injector

Power transistor

Spark plug

Ignition coil
COOLING FAN*

Ignition switch: ON

Turn the cooling fan “HI”, “MID”,
“LOW” and “OFF” using CON-
SULT-II. Cooling fan moves and stops.
Harness and connectors

Cooling fan motor

IPDM E/R
ENG COOLANT
TEMP

Engine: Return to the original
trouble condition

Change the engine coolant tem-
perature using CONSULT-II. If trouble symptom disappears, see
CHECK ITEM.

Harness and connectors

Engine coolant temperature sen-
sor

Fuel injector
FUEL PUMP
RELAY

Ignition switch: ON
(Engine stopped)

Turn the fuel pump relay “ON”
and “OFF” using CONSULT-II
and listen to operating sound. Fuel pump relay makes the operat-
ing sound.
Harness and connectors

Fuel pump relay
PURG VOL
CONT/V

Engine: After warming up, run
engine at 1,500 rpm.

Change the EVAP canister purge
volume control solenoid valve
opening percent using CON-
SULT-II. Engine speed changes according to
the opening percent.
Harness and connectors

Solenoid valve
FUEL/T TEMP
SEN

Change the fuel tank temperature using CONSULT-II.
VENT CON-
TROL/V

Ignition switch: ON
(Engine stopped)

Turn solenoid valve “ON” and
“OFF” with the CONSULT-II and
listen to operating sound. Solenoid valve makes an operating
sound.
Harness and connectors

Solenoid valve
V/T ASSIGN
ANGLE

Engine: Return to the original
trouble condition

Change intake valve timing using
CONSULT-II. If trouble symptom disappears, see
CHECK ITEM.

Harness and connectors

Intake valve timing control sole-
noid valve
TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY)
Test mode Test item Corresponding DTC No. Reference page
EVAPORATIVE SYS-
TEM PURG FLOW P0441 P0441
EC-383
EVP SML LEAK P0442/P1442* P0442EC-388
EVP V/S LEAK P0456/P1456* P0456EC-450
PURG VOL CN/V P1444 P0443EC-397

DTC P0125 ECT SENSOR EC-223
[VQ35DE]
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Revision: 2006 December 2006 FX35/FX45
DTC Confirmation ProcedureNBS003O8
CAUTION:
Be careful not to overheat engine.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Check that “COOLAN TEMP/S” is above 10 °C (50 °F).
If it is above 10 °C (50 °F), the test result will be OK.
If it is below 10 °C (50 °F), go to following step.
4. Start engine and run it for 65 minutes at idle speed. If “COOLAN TEMP/S” increases to more than 10 °C (50 °F)
within 65 minutes, stop engine because the test result will
be OK.
5. If 1st trip DTC is detected, go to EC-223, "
Diagnostic Procedure"
.
WITH GST
Follow the procedure “WITH CONSULT-II” above.
Diagnostic ProcedureNBS003O9
1. CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Loosen and retighten ground screw on the body. Refer to EC-154, "
Ground Inspection" .
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
2. CHECK ENGINE COOLANT TEMPERATURE SENSOR
Refer to EC-224, "
Component Inspection" .
OK or NG
OK >> GO TO 3.
NG >> Replace engine coolant temperature sensor.
SEF174Y
PBIB2625E

DTC P1217 ENGINE OVER TEMPERATURE EC-499
[VQ35DE]
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Revision: 2006 December 2006 FX35/FX45
CAUTION:
When a malfunction is indicated, be sure to replace the coolant. Refer to CO-11, "
Changing Engine
Coolant" . Also, replace the engine oil. Refer to LU-9, "Changing Engine Oil" .
1. Fill radiator with coolant up to specified level with a filling speed of 2 liters per minute. Be sure to use coolant with the proper mixture ratio. Refer to MA-13, "
Anti-Freeze Coolant Mixture Ratio" .
2. After refilling coolant, run engine to ensure that no water-flow noise is emitted.
Overall Function CheckNBS003UK
Use this procedure to check the overall function of the cooling fan. During this check, a DTC might not be con-
firmed.
WARNING:
Never remove the radiator cap when the engine is hot. Serious burns could be caused by high pres-
sure fluid escaping from the radiator.
Wrap a thick cloth around cap. Carefully remove the cap by turning it a quarter turn to allow built-up
pressure to escape. Then turn the cap all the way off.
WITH CONSULT-II
1. Check the coolant level in the reservoir tank and radiator. Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-503,
"PROCEDURE A" .
2. Confirm whether customer filled the coolant or not. If customer filled the coolant, skip the following steps and go to EC-503,
"PROCEDURE A" .
3. Turn ignition switch ON.
4. Perform “COOLING FAN” in “ACTIVE TEST” mode with CON- SULT-II.
5. If the results are NG, go to EC-505, "
PROCEDURE B" .
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1217
1217 Engine over tempera-
ture (Overheat)

Cooling fan does not operate properly (Over-
heat).

Cooling fan system does not operate prop-
erly (Overheat).

Engine coolant level was not added to the
system using the proper filling method.

Engine coolant is not within the specified
range.

Harness or connectors
(Cooling fan circuit is open or shorted.)

IPDM E/R

Cooling fan

Radiator hose

Radiator

Radiator cap

Water pump

Thermostat
For more information, refer to EC-508,
"Main 12 Causes of Overheating" .
SEF621W
SEF646X

EC-504
[VQ35DE]
DTC P1217 ENGINE OVER TEMPERATURE
Revision: 2006 December 2006 FX35/FX45
6. CHECK THERMOSTAT
Refer to CO-27, "
WATER INLET AND THERMOSTAT ASSEMBLY" .
OK or NG
OK >> GO TO 7.
NG >> Replace thermostat
7. CHECK ENGINE COOLANT TEMPERATURE SENSOR
Refer to EC-214, "
Component Inspection" .
OK or NG
OK >> GO TO 8.
NG >> Replace engine coolant temperature sensor.
8. CHECK MAIN 12 CAUSES
If the cause cannot be isolated, go to EC-508, "
Main 12 Causes of Overheating" .
>> INSPECTION END