radiator INFINITI FX35 2006 Manual Online

EM-180
[VK45DE]
INTAKE MANIFOLD
Revision: 2006 December 2006 FX35/FX45

Refer to GI-11, "Components" for symbol marks in the figure.
Removal and InstallationNBS004LY
REMOVAL
WARNING:
To avoid the danger of being scalded, never drain the engine coolant when the engine is hot.
1. Remove engine cover with power tool.
2. Release fuel pressure. Refer to EC-746, "
FUEL PRESSURE RELEASE" .
3. Remove air duct (inlet), power duct, air cleaner case and air duct and resonator assembly. Refer to EM-
177, "AIR CLEANER AND AIR DUCT" .
4. Drain engine coolant from radiator. Refer to CO-38, "
DRAINING ENGINE COOLANT" .
CAUTION:

Perform this step when the engine is cold.

Do not spill engine coolant on drive belts.
1. PCV tube 2. PCV hose 3. PCV hose
4. Engine cover bracket (RH) 5. EVAP canister purge control sole-
noid valve 6. EVAP hose
7. EVAP service port 8. EVAP tube 9. Vacuum hose
10. Vacuum hose 11. PCV hose 12. PCV tube
13. PCV hose 14. PCV hose 15. Water hose
16. EVAP hose 17. Water hose 18. Intake manifold adapter
19. Gasket 20. Electric throttle control actuator 21. Gasket
22. Gasket 23. Intake manifold (lower) 24. Vacuum hose
25. VIAS control solenoid valve 26. Vacuum hose 27. Vacuum hose
28. Vacuum tank 29. Vacuum hose 30. Engine cover bracket (LH)
31. Vacuum hose 32. Water hose 33. Gasket
34. Intake manifold (upper)
A. To centralized under-floor piping B. To rocker cover (right bank) C. To rocker cover (left bank)
D. To thermostat housing E. To air duct and resonator assembly F. To heater pipe
PBIC4553E

EXHAUST MANIFOLD AND THREE WAY CATALYST EM-183
[VK45DE]
C
D E
F
G H
I
J
K L
M A
EM
Revision: 2006 December 2006 FX35/FX45
EXHAUST MANIFOLD AND THREE WAY CATALYSTPFP:14004
ComponentsNBS003HZ

Refer to GI-11, "Components" for symbol marks in the figure.
Removal and InstallationNBS003I0
REMOVAL
WARNING:
Perform the work, when the exhaust and cooling system have completely cooled down.
1. Remove engine cover with power tool. Refer to EM-173, "
ENGINE ROOM COVER" .
2. Remove front and rear engine undercovers with power tool.
3. Remove air duct (inlet), air cleaner case and mass air flow sensor assembly, air duct and resonator assembly. Refer to EM-177, "
AIR CLEANER AND AIR DUCT" .
4. Remove front cross bar. Refer to FSU-6, "
FRONT SUSPENSION ASSEMBLY" .
5. Drain engine coolant from radiator. Refer to CO-38, "
Changing Engine Coolant" .
CAUTION:

Perform this step when engine is cold.

Do not spill engine coolant on drive belts.
6. Remove radiator. Refer to CO-41, "
RADIATOR" .
1. Air fuel ratio sensor 1 (bank 2) 2. Exhaust manifold cover (right bank) 3. Exhaust manifold (right bank)
4. Gasket 5. Exhaust manifold (left bank) 6. Exhaust manifold cover (left bank)
7. Air fuel ratio sensor 1 (bank 1) 8. Three way catalyst cover (right bank) 9. Three way catalyst (right bank)
10. Heated oxygen sensor 2 (bank 2) 11. Gasket 12. Three way catalyst cover (left bank)
13. Heated oxygen sensor 2 (bank 1) 14. Three way catalyst (left bank) 15. Mounting bracket
16. Mounting bracket
A. Protrusion for installation confirma-
tion.
:Above
PBIC4549E

OIL SEAL EM-229
[VK45DE]
C
D E
F
G H
I
J
K L
M A
EM
Revision: 2006 December 2006 FX35/FX45
Removal and Installation of Front Oil SealNBS003IH
REMOVAL
1. Remove the following parts:

Front engine undercover

Radiator; Refer to CO-41, "RADIATOR"

Drive belt; Refer to EM-174, "DRIVE BELTS" .

Cooling fan; Refer to CO-49, "COOLING FAN" .

Rear plate cover; Refer to EM-187, "OIL PAN AND OIL STRAINER" .
2. Remove crankshaft pulley as follows:
a. Set ring gear stopper (SST).
b. Loosen crankshaft pulley bolt, and then pull crankshaft pulley with both hands to remove it.
CAUTION:

Do not remove crankshaft pulley bolt. Keep loosened
crankshaft pulley bolt in place to protect removed crank-
shaft pulley from dropping.

Do not remove balance weight (inner hexagon bolt) at the
front of crankshaft pulley.
3. Remove front oil seal using suitable tool. CAUTION:
Be careful not to damage front cover and oil pump drive
spacer.
INSTALLATION
1. Apply new engine oil to both oil seal lip and dust seal lip of new front oil seal.
2. Install front oil seal.
PBIC1656E
SBIA0358E
SBIA0359E

EM-244
[VK45DE]
ENGINE ASSEMBLY
Revision: 2006 December 2006 FX35/FX45
Preparation
1. Release fuel pressure. Refer to EC-746, "FUEL PRESSURE RELEASE" .
2. Drain engine coolant from radiator. Refer to CO-38, "
Changing Engine Coolant" .
CAUTION:

Perform this step when engine is cold.

Do not spill engine coolant on drive belts.
3. Disconnect both battery terminal. Refer to SC-4, "
BATTERY" .
4. Remove crankshaft position sensor (POS) from transmission. CAUTION:

Handle carefully to avoid dropping and shocks.

Do not disassemble.

Do not allow metal powder to adhere to magnetic part at sensor tip.

Do not place sensors in a location where they are exposed to magnetism.
5. Remove the following parts:

Hood assembly; Refer to BL-13, "HOOD" .

Engine cover; Refer to EM-173, "ENGINE ROOM COVER" .

Front and rear engine undercover

Air duct (inlet), air duct and air cleaner case assembly; Refer to EM-177, "AIR CLEANER AND AIR
DUCT" .

Drive belts; Refer to EM-174, "DRIVE BELTS" .

Radiator and radiator hoses (upper and lower); Refer to CO-41, "RADIATOR" .

Front road wheels and tires
Engine Room LH
1. Disconnect engine room harness from the engine side and set it aside for easier work.
2. Disconnect heater hoses, and install plugs to avoid leakage of engine coolant.
3. Disconnect ground cable from exhaust manifold cover to vehicle.
4. Disconnect vacuum hose between vehicle and engine and set it aside.
5. Discharge refrigerant from A/C circuit. Refer to ATC-137, "
REFRIGERANT LINES" .
6. Remove A/C piping from A/C compressor, and temporarily fasten it on vehicle with a rope. Refer to AT C -
139, "Components" .
Engine Room RH
1. Disconnect fuel feed hose and EVAP hose. Refer to EM-194, "FUEL INJECTOR AND FUEL TUBE" .
CAUTION:
Fit plugs onto disconnected hose to prevent fuel leak.
2. Disconnect engine room harness from the engine side and set it aside for easier work.
3. Disconnect ground cable from exhaust manifold cover to vehicle.
4. Disconnect vacuum hose between vehicle and engine and set it aside.
5. Disconnect reservoir tank of power steering oil pump from engine, and move it aside for easier work. CAUTION:
When temporarily securing, keep reservoir tank upright to avoid a fluid leak.
Vehicle Underbody
1. Remove front cross bar. Refer to FSU-6, "FRONT SUSPENSION ASSEMBLY" .
2. Disconnect power steering oil pump from engine. Move it from its location and secure with a rope for eas- ier work. Refer to PS-31, "
Removal and Installation (VK45DE Models)" .
3. Remove A/T fluid cooler tube. Refer to AT- 2 6 6 , "
TRANSMISSION ASSEMBLY" .
4. Remove exhaust front tube and center muffler with power tool. Refer to EX-3, "
EXHAUST SYSTEM" .
5. Remove RH and LH transverse link mounting bolts and nuts. Refer to FSU-14, "
TRANSVERSE LINK" .
6. Disconnect stabilizer connecting rod lower. Refer to FSU-6, "
FRONT SUSPENSION ASSEMBLY" .
7. Remove A/T control rod at control device assembly side. Then temporarily secure it on transmission, so that it does not sag. Refer to AT- 2 2 9 , "
SHIFT CONTROL SYSTEM" .

PRECAUTIONS GI-5
C
D E
F
G H
I
J
K L
M B
GI
Revision: 2006 December 2006 FX35/FX45

To prevent serious burns:
Avoid contact with hot metal parts.
Do not remove the radiator cap when the engine is hot.

Dispose of or recycle drained oil or the solvent used for cleaning
parts in an appropriate manner.

Do not attempt to top off the fuel tank after the fuel pump nozzle
shuts off automatically.
Continued refueling may cause fuel overflow, resulting in fuel
spray and possibly a fire.

Clean all disassembled parts in the designated liquid or solvent
prior to inspection or assembly.

Replace oil seals, gaskets, packings, O-rings, locking washers, cotter pins, self-locking nuts, etc. with new
ones.

Replace inner and outer races of tapered roller bearings and needle bearings as a set.

Arrange the disassembled parts in accordance with their assembled locations and sequence.

Do not touch the terminals of electrical components which use microcomputers (such as ECM).
Static electricity may damage internal electronic components.

After disconnecting vacuum or air hoses, attach a tag to indicate the proper connection.

Use only the fluids and lubricants specified in this manual.

Use approved bonding agent, sealants or their equivalents when required.

Use hand tools, power tools (disassembly only) and recom-
mended special tools where specified for safe and efficient ser-
vice repairs.

When repairing the fuel, oil, water, vacuum or exhaust systems,
check all affected lines for leaks.

Before servicing the vehicle:
Protect fenders, upholstery and carpeting with appropriate cov-
ers.
Take caution that keys, buckles or buttons do not scratch paint.
WARNING:
To prevent ECM from storing the diagnostic trouble codes, do not carelessly disconnect the harness
connectors which are related to the engine control system and TCM (transmission control module)
system. The connectors should be disconnected only when working according to the WORK FLOW of
TROUBLE DIAGNOSES in EC and AT sections.
Precautions for Three Way CatalystNAS00061
If a large amount of unburned fuel flows into the catalyst, the catalyst temperature will be excessively high. To
prevent this, follow the instructions.

Use unleaded gasoline only. Leaded gasoline will seriously damage the three way catalyst.

When checking for ignition spark or measuring engine compression, make tests quickly and only when
necessary.
SGI233
PBIC0190E
SGI234

GW-8
SQUEAK AND RATTLE TROUBLE DIAGNOSES
Revision: 2006 December 2006 FX35/FX45
TRUNK
Trunk noises are often caused by a loose jack or loose items put into the trunk by the owner.
In addition look for:
1. Trunk lid dumpers out of adjustment
2. Trunk lid striker out of adjustment
3. The trunk lid torsion bars knocking together
4. A loose license plate or bracket
Most of these incidents can be repaired by adjusting, securing or insulating the item(s) or component(s) caus-
ing the noise.
SUNROOF/HEADLINING
Noises in the sunroof/headlining area can often be traced to one of the following:
1. Sunroof lid, rail, linkage or seals making a rattle or light knocking noise
2. Sunvisor shaft shaking in the holder
3. Front or rear windshield touching headlining and squeaking
Again, pressing on the components to stop the noise while duplicating the conditions can isolate most of these
incidents. Repairs usually consist of insulating with felt cloth tape.
SEATS
When isolating seat noise it's important to note the position the seat is in and the load placed on the seat when
the noise is present. These conditions should be duplicated when verifying and isolating the cause of the
noise.
Cause of seat noise include:
1. Headrest rods and holder
2. A squeak between the seat pad cushion and frame
3. The rear seatback lock and bracket
These noises can be isolated by moving or pressing on the suspected components while duplicating the con-
ditions under which the noise occurs. Most of these incidents can be repaired by repositioning the component
or applying urethane tape to the contact area.
UNDERHOOD
Some interior noise may be caused by components under the hood or on the engine wall. The noise is then
transmitted into the passenger compartment.
Causes of transmitted underhood noise include:
1. Any component mounted to the engine wall
2. Components that pass through the engine wall
3. Engine wall mounts and connectors
4. Loose radiator mounting pins
5. Hood bumpers out of adjustment
6. Hood striker out of adjustment
These noises can be difficult to isolate since they cannot be reached from the interior of the vehicle. The best
method is to secure, move or insulate one component at a time and test drive the vehicle. Also, engine RPM
or load can be changed to isolate the noise. Repairs can usually be made by moving, adjusting, securing, or
insulating the component causing the noise.

IDX-6
ALPHABETICAL INDEX
Molding - See Exterior ................... EI-25, EI-30, EI-33
Multiport fuel injection (MFI) system .... EC-31, EC-691
Multiport fuel injection precautions ....................... GI-7
N
NATS - Wiring diagram .................................... BL-208
NAVI - Wiring diagram ..................................... AV-100
Navigation system ............................................. AV-93
NONDTC - Wiring diagram .............................. AT-186
NVH troubleshooting (EM) .............................. EM-171
NVH troubleshooting (EM)(VQ35DE) ............... EM-13
NVH troubleshooting (Final drive) ......... FFD-6, RFD-7
NVH troubleshooting (Propeller shaft) ................. PR-3
NVH troubleshooting (Transfer) ........................... TF-8
O
O2H2B1 - Wiring diagram .................. EC-175
, EC-845
O2H2B2 - Wiring diagram .................. EC-177, EC-847
O2S2B1 - Wiring diagram .. EC-273, EC-284, EC-297,
EC-943
, EC-954, EC-967
O2S2B2 - Wiring diagram .. EC-275, EC-286, EC-299,
EC-945
, EC-956, EC-969
Oil cooler (engine)(VQ35DE) ............................. LU-14
Oil filter(VK45DE) .............................................. LU-28
Oil filter(VQ35DE) .............................................. LU-10
Oil pan (engine)(VK45DE) .............................. EM-187
Oil pan (engine)(VQ35DE) ................................ EM-30
Oil pressure (engine)(VK45DE) ......................... LU-25
Oil pressure (engine)(VQ35DE) ........................... LU-8
Oil pressure relief valve (engine)(VQ35DE) ........ LU-6
Oil pump (A/T) ................................................. AT-312
Oil pump (engine)(VK45DE) .............................. LU-31
Oil pump (engine)(VQ35DE) .............................. LU-17
Oil pump regulator valve (engine)(VK45DE) ..... LU-31
Oil pump regulator valve (engine)(VQ35DE) ..... LU-17
Oil seal replacement (engine)(VK45DE) ......... EM-228
Oil seal replacement (engine)(VQ35DE) .......... EM-98
Oil seal replacement (front of final drive) .......... FFD-9,
RFD-10
Oil seal replacement (side of final drive) ......... FFD-11,
RFD-14
On board diagnostic system .............................. EC-54
ORVR (On-board Refueling Vapor Recovery) .. EC-46,
EC-706
Out side mirror .................................................. GW-92
Overheat .......................................... EC-497, EC-1171
P
Park/Neutral position switch ............ EC-489
, EC-1154
Park/neutral position switch (A/T) .................... AT-112
Parking brake control ........................................... PB-4
PCV (positive crankcase ventilation) ... EC-51, EC-711
PGC/V - Wiring diagram .. EC-399, EC-407, EC-1065,
EC-1073
PHASE - Wiring diagram ............................... EC-1039
PHSB1 - Wiring diagram .................................. EC-370
PHSB2 - Wiring diagram .................................. EC-372
Pilot bushing replacement - See Pilot
converter(VQ35DE) ........................................ EM-124
Piston assembly(VK45DE) ............................. EM-259
Piston assembly(VQ35DE) ............................. EM-136
Piston pin inspection(VK45DE) ....................... EM-265
Piston pin inspection(VQ35DE) ...................... EM-141
Piston ring inspection(VK45DE) ..................... EM-266
Piston ring inspection(VQ35DE) ..................... EM-142
Piston to bore clearance(VK45DE) ................. EM-269
Piston to bore clearance(VQ35DE) ................ EM-145
PNP/SW - Wiring diagram . EC-491, EC-1156, AT-113
POS - Wiring diagram ..................... EC-363, EC-1032
POWER - Wiring diagram ................................... PG-4
Power door mirror .............................................. BL-21
Power seat ......................................................... SE-92
Power steering fluid level ........................ PS-8, MA-37
Power steering gear ........................................... PS-17
Power steering hydraulic pressure .................... PS-29
Power steering oil pump .................................... PS-29
Power steering pressure (PSP) sensor ........... EC-472
Power steering system bleeding .......................... PS-8
Power supply routing .......................................... PG-3
Power window .................................................. GW-15
PRE/SE - Wiring diagram EC-430, EC-436, EC-1096,
EC-1102
Precations for Leak detection dye .................. ATC-16
Precautions (General) ........................................... GI-4
Pressure switch 1 .............................. AT-152, AT-171
Pressure switch 2 ............................................ AT-164
Pressure switch 3 .............................. AT-148, AT-173
Pressure switch 5 .............................. AT-156, AT-175
Pressure switch 6 .............................. AT-160, AT-177
Pressure test (A/T) ............................................. AT-54
Propeller shaft ........................................... PR-4, PR-7
Propeller shaft on vehicle service ............. PR-4, PR-7
Propeller shaft vibration ............................ PR-4, PR-7
PS/SEN - Wiring diagram ............... EC-473, EC-1138
R
R/VIEW - Wiring diagram .................................. DI-119
Radiator(VK45DE) ............................................ CO-41
Radiator(VQ35DE) ............................................ CO-14
Rear bumper ....................................................... EI-17
Rear combination lamp removal and installation ..........
LT-154
Rear door ............................................ BL-148, GW-62
Rear seat ......................................................... SE-105
Rear suspension ............................................... RSU-5
Rear view monitor ............................................. DI-116
Rear window defogger ..................................... GW-67
Refrigerant connection precaution .................... ATC-8
Refrigerant discharging evacuating charging ATC-137
Refrigerant general precaution ......................... ATC-7
Refrigerant lines ............................................ ATC-137
Refrigerant pressure sensor .......... EC-662, EC-1341,
ATC-89
, ATC-154
Refrigeration cycle .......................................... ATC-21

SQUEAK AND RATTLE TROUBLE DIAGNOSES IP-7
C
D E
F
G H
J
K L
M A
B
IP
Revision: 2006 December 2006 FX35/FX45
TRUNK
Trunk noises are often caused by a loose jack or loose items put into the trunk by the owner.
In addition look for:
1. Trunk lid dumpers out of adjustment
2. Trunk lid striker out of adjustment
3. The trunk lid torsion bars knocking together
4. A loose license plate or bracket
Most of these incidents can be repaired by adjusting, securing or insulating the item(s) or component(s) caus-
ing the noise.
SUNROOF/HEADLINING
Noises in the sunroof/headlining area can often be traced to one of the following:
1. Sunroof lid, rail, linkage or seals making a rattle or light knocking noise
2. Sunvisor shaft shaking in the holder
3. Front or rear windshield touching headlining and squeaking
Again, pressing on the components to stop the noise while duplicating the conditions can isolate most of these
incidents. Repairs usually consist of insulating with felt cloth tape.
SEATS
When isolating seat noise it's important to note the position the seat is in and the load placed on the seat when
the noise is present. These conditions should be duplicated when verifying and isolating the cause of the
noise.
Cause of seat noise include:
1. Headrest rods and holder
2. A squeak between the seat pad cushion and frame
3. The rear seatback lock and bracket
These noises can be isolated by moving or pressing on the suspected components while duplicating the con-
ditions under which the noise occurs. Most of these incidents can be repaired by repositioning the component
or applying urethane tape to the contact area.
UNDERHOOD
Some interior noise may be caused by components under the hood or on the engine wall. The noise is then
transmitted into the passenger compartment.
Causes of transmitted underhood noise include:
1. Any component mounted to the engine wall
2. Components that pass through the engine wall
3. Engine wall mounts and connectors
4. Loose radiator mounting pins
5. Hood bumpers out of adjustment
6. Hood striker out of adjustment
These noises can be difficult to isolate since they cannot be reached from the interior of the vehicle. The best
method is to secure, move or insulate one component at a time and test drive the vehicle. Also, engine RPM
or load can be changed to isolate the noise. Repairs can usually be made by moving, adjusting securing, or
insulating the component causing the noise.

HEADLAMP - XENON TYPE - LT-35
C
D E
F
G H
I
J
L
M A
B
LT
Revision: 2006 December 2006 FX35/FX45
ADJUSTMENT USING AN ADJUSTMENT SCREEN (LIGHT/DARK BORDERLINE)
If the vehicle front body has been repaired and/or headlamp assembly has been replaced, check aiming.
Use the aiming chart shown in the figure.

Basic illumination area for adjustment should be within the range shown on the aiming chart.
Adjust headlamp accordingly.
Bulb ReplacementNKS002VT
HEADLAMP HIGH/LOW BEAM
1. Turn lighting switch OFF.
2. Disconnect the battery cable from the negative terminal or remove power fuse.
3. Remove air cleaner case (when replacing LH bulb). Refer to EM-177, "
AIR CLEANER AND AIR DUCT" (VK45) or refer to
EM-17, "
AIR CLEANER AND AIR DUCT" (VQ35).
4. Remove radiator reservoir tank (when replacing RH bulb). Refer to CO-41, "
RADIATOR" (VK45) or refer to CO-14, "RADIATOR"
(VQ35).
5. Turn plastic cap counterclockwise and unlock it.
6. Turn bulb socket counterclockwise and unlock it.
7. Unlock retaining spring and remove bulb from headlamp.
8. Installation is the reverse order of removal.
NOTE:
After installation, perform aiming adjustment. Refer to LT- 3 4 , "
Aiming Adjustment" .
PKIC9731E
Headlamp high/low beam (Xenon) : 12 V - 35 W (D2S)
PKIC9730E

OIL COOLER LU-15
[VQ35DE]
C
D E
F
G H
I
J
K L
M A
LU
Revision: 2006 December 2006 FX35/FX45
AWD models
Removal and InstallationNBS003J6
REMOVAL
WARNING:
Be careful not to get burn yourself, as engine oil and engine coolant may be hot.
NOTE:
When removing oil cooler only, step 2 is unnecessary.
1. Remove front engine undercover with power tool.
2. Drain engine coolant from radiator and cylinder block. Refer to CO-11, "
Changing Engine Coolant" and
EM-124, "
DISASSEMBLY" .
NOTE:
Perform this step when removing water pipes.
3. Disconnect water hoses from oil cooler.

When removing oil cooler only, pinching water hoses near oil cooler to prevent engine coolant from
spilling out.

Remaining engine coolant in piping will come out. Use a tray to collect it.
CAUTION:

Perform this step when the engine is cold.

Do not spill engine coolant on drive belts.
4. Using oil filter wrench [SST: KV10115801 (J38956)], remove oil filter. Refer to LU-10, "
OIL FILTER" .
CAUTION:
Do not spill engine oil on drive belts.
5. Remove connector bolt, and remove oil cooler.
SBIA0584E
1. Oil filter 2. Connector bolt 3. Oil cooler
4. O-ring 5. Relief valve 6. Oil filter bracket
7. Water hose 8. Water hose 9. Water pipe
10. Water hose