Timing chain INFINITI FX35 2006 Service Manual

CO-22
[VQ35DE]
WATER PUMP
Revision: 2006 December 2006 FX35/FX45
WATE R P U M PPFP:21020
ComponentsNBS003K5
Removal and InstallationNBS003K6
CAUTION:

When removing water pump assembly, be careful not to get engine coolant on drive belts.

Water pump cannot be disassembled and should be replaced as a unit.

After installing water pump, connect hose and clamp securely, then check for leaks using the radi-
ator cap tester (commercial service tool) and the radiator cap tester adapter [SST: EG17650301
(J33984-A)].
REMOVAL
1. Remove front engine undercover with power tool.
2. Remove drive belts. Refer to EM-15, "
DRIVE BELTS" .
3. Drain engine coolant from radiator. Refer to CO-11, "
Changing Engine Coolant" .
CAUTION:

Perform this step when the engine is cold.

Do not spill engine coolant on drive belts.
4. Remove air duct (inlet), power duct and air cleaner case assembly. Refer to EM-17, "
AIR CLEANER AND
AIR DUCT" .
5. Remove water drain plug (front) on water pump side of cylinder block to drain engine coolant from engine inside.
6. Remove chain tensioner cover and water pump cover from front timing chain case.

U s e t h e s e a l c u t t e r [ S S T: K V 1 0 1111 0 0 ( J 3 7 2 2 8 ) ] t o c u t l i q u i d g a s k e t f o r r e m o v a l .
1. Timing chain tensioner (primary) 2. Chain tensioner cover 3. Water pump cover
4. Water pump 5. O-rings 6. Water drain plug (front)
SBIA0482E
PBIC2662E

WATER PUMP CO-23
[VQ35DE]
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Revision: 2006 December 2006 FX35/FX45
7. Remove timing chain tensioner (primary) as follows:
a. Remove lower mounting bolt. CAUTION:
Be careful not to drop mounting bolt inside timing chain
case.
b. Loosen upper mounting bolt slowly, and then turn chain ten- sioner (primary) on the mounting bolt so that plunger is fully
expanded.
NOTE:
Even if plunger is fully expanded, it is not dropped from the body
of timing chain tensioner (primary).
c. Turn crankshaft pulley clockwise so that timing chain on the tim- ing chain tensioner (primary) side is loose.
d. Remove upper mounting bolt, and then remove timing chain ten- sioner (primary).
CAUTION:
Be careful not to drop mounting bolt inside timing chain
case.
8. Remove water pump as follows:
a. Remove three water pump mounting bolts. Secure a gap between water pump gear and timing chain, by turning crank-
shaft pulley counterclockwise until timing chain looseness on
water pump sprocket becomes maximum.
PBIC3575E
PBIC1805E
PBIC3576E
PBIC1193E

CO-24
[VQ35DE]
WATER PUMP
Revision: 2006 December 2006 FX35/FX45
b. Screw M8 bolts [pitch: 1.25 mm (0.0492 in) length: approx. 50 mm (1.97 in)] into water pumps upper and lower mounting bolt
holes until they reach timing chain case. Then, alternately
tighten each bolt for a half turn, and pull out water pump.
CAUTION:

Pull straight out while preventing vane from contacting
socket in installation area.

Remove water pump without causing sprocket to contact
timing chain.
c. Remove M8 bolts and O-rings from water pump. CAUTION:
Do not disassemble water pump.
INSPECTION AFTER REMOVAL

Check for badly rusted or corroded water pump body assembly.

Check for rough operation due to excessive end play.

If anything is found, replace water pump.
INSTALLATION
1. Install new O-rings to water pump.

Apply engine oil and engine coolant to O-rings as shown in
the figure.

Locate O-ring with white paint mark to engine front side.
2. Install water pump. CAUTION:
Do not allow cylinder block to nip O-rings when installing
water pump.

Make sure timing chain and water pump sprocket are
engaged.

Insert water pump by tightening mounting bolts alternately
and evenly.
3. Install timing chain tensioner (primary) as follows:
JLC357B
SLC943A
PBIC1397E
PBIC1058E

WATER PUMP CO-25
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Revision: 2006 December 2006 FX35/FX45
a. Turn crankshaft pulley clockwise so that timing chain on the tim- ing chain tensioner (primary) side is loose.
b. Pull plunger stopper tab up (or turn lever downward) so as to remove plunger stopper tab from the ratchet of plunger.
NOTE:
Plunger stopper tab and lever are synchronized.
c. Push plunger into the inside of tensioner body.
d. Hold plunger in the fully compressed position by engaging plunger stopper tab with the tip of ratchet.
e. To secure lever, insert stopper pin through hole of lever into ten- sioner body hole.

The lever parts and the tab are synchronized. Therefore, the
plunger will be secured under this condition.
NOTE:
Figure shows the example of 1.2 mm (0.047 in) diameter thin screwdriver being used as the stopper pin.
f. Install timing chain tensioner (primary).

Remove dust and foreign material completely from backside of timing chain tensioner (primary) and
from installation area of rear timing chain case.
g. Remove stopper pin.
h. Make sure again that timing chain and water pump sprocket are engaged.
4. Install chain tensioner cover and water pump cover as follows:
a. Before installing, remove all traces of old liquid gasket from mat- ing surface of water pump cover and chain tensioner cover
using a scraper. Also remove traces of old liquid gasket from the
mating surface of front timing chain case.
PBIC1805E
PBIC3568E
PBIC3577E
SLC446B

BASIC SERVICE PROCEDURE EC-81
[VQ35DE]
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Revision: 2006 December 2006 FX35/FX45
15. CHECK IGNITION TIMING AGAIN
1. Run engine at idle.
2. Check ignition timing with a timing light. Refer to EC-82, "
IGNITION TIMING" .
OK or NG
OK >> GO TO 19.
NG >> GO TO 16.
16. CHECK TIMING CHAIN INSTALLATION
Check timing chain installation. Refer to EM-64, "
TIMING CHAIN" .
OK or NG
OK >> GO TO 17.
NG >> 1. Repair the timing chain installation.
2. GO TO 4.
17. DETECT MALFUNCTIONING PART
Check the following.

Check camshaft position sensor (PHASE) and circuit.
Refer to EC-368, "
DTC P0340, P0345 CMP SENSOR (PHASE)" .

Check crankshaft position sensor (POS) and circuit.
Refer to EC-361, "
DTC P0335 CKP SENSOR (POS)" .
OK or NG
OK >> GO TO 18.
NG >> 1. Repair or replace.
2. GO TO 4.
18. CHECK ECM FUNCTION
1. Substitute another known-good ECM to check ECM function. (ECM may be the cause of an incident, but this is a rare case.)
2. Perform initialization of IVIS (NATS) system and registration of all IVIS (NATS) ignition key IDs. Refer to BL-205, "
IVIS (INFINITI VEHICLE IMMOBILIZER SYSTEM-NATS)" .
>> GO TO 4.
19. INSPECTION END
Did you replace the ECM, referring this Basic Inspection procedure?
Ye s o r N o
Ye s > > 1 . P e r f o r m EC-83, "VIN Registration" .
2. INSPECTION END
No >> INSPECTION END
15
± 5 ° BTDC (in P or N position)
PBIB1602E

EC-100
[VQ35DE]
TROUBLE DIAGNOSIS
Revision: 2006 December 2006 FX35/FX45
1 - 6: The numbers refer to the order of inspection. Va l v e
mecha-
nism Timing chain
55555 55 5 EM-64
Camshaft
EM-83
Intake valve timing controlEM-64
Intake valve
3 EM-101
Exhaust valve
Exhaust Exhaust manifold/Tube/Muffler/ Gasket 55555 55 5 EM-26
,
EX-
3Three way catalyst
Lubrica-
tion Oil pan/Oil strainer/Oil pump/Oil
filter/Oil gallery/Oil cooler 55555 55 5 EM-30
,
LU-
17 , LU-10 ,
LU-14
Oil level (Low)/Filthy oil LU-7
Cooling
Radiator/Hose/Radiator filler cap
55555 55 45 CO-14,
CO-17
Thermostat 5 CO-27
Water pumpCO-22
Water galleryCO-29
Cooling fan 5EC-228
Coolant level (Low)/Contami-
nated coolant 5
CO-11
IVIS (Infiniti Vehicle Immobilizer System —
NATS) 11
EC-53 or
BL-205
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA

EC-162
[VQ35DE]
DTC P0011, P0021 IVT CONTROL
Revision: 2006 December 2006 FX35/FX45
On Board Diagnosis LogicNBS003MQ
FAIL-SAFE MODE
When the malfunction is detected, the ECM enters fail-safe mode.
DTC Confirmation ProcedureNBS003MR
CAUTION:
Always drive at a safe speed.
NOTE:

If DTC P0011 or P0021 is displayed with DTC P0075 or P0081, first perform trouble diagnosis for
DTC P0075 or P0081. Refer to EC-181, "
DTC P0075, P0081 IVT CONTROL SOLENOID VALVE" .

If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait
at least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is between 10V and 16V at
idle.
WITH CONSULT-II
1. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT-II.
2. Start engine and warm it up to the normal operating tempera- ture.
3. Maintain the following conditions for at least 6 consecutive sec- onds. Hold the accelerator pedal as steady as possible.
4. Let engine idle for 10 seconds.
5. If 1st trip DTC is detected, go to EC-163, "
Diagnostic Procedure" .
If 1st trip DTC is not detected, go to next step.
6. Maintain the following conditions for at least 20 consecutive seconds.
DTC No. Trouble diagnosis
name Detecting condition Possible cause
P0011
0011
(Bank 1)
Intake valve timing
control performance There is a gap between angle of target and
phase-control angle degree.

Crankshaft position sensor (POS)

Camshaft position sensor (PHASE)

Intake valve control solenoid valve

Accumulation of debris to the signal pick-up
portion of the camshaft

Timing chain installation

Foreign matter caught in the oil groove for
intake valve timing control
P0021
0021
(Bank 2)
Detected items Engine operating condition in fail-safe mode
Intake valve timing control The signal is not energized to the solenoid valve and the valve control does not function.
VHCL SPEED SE 100 - 120 km/h (63 - 75 MPH)
ENG SPEED 1,200 - 2,000 rpm
COOLAN TEMP/S More than 60 °C (140 °F)
B/FUEL SCHDL More than 7.3 msec
Selector lever D position
ENG SPEED 1,700 - 3,175 rpm (A constant rotation is maintained.)
COOLAN TEMP/S 70 - 105 °C (158 - 221 °F)
Selector lever 1st or 2nd position
Driving location uphill Driving vehicle uphill
(Increased engine load will help maintain the driving
conditions required for this test.)
PBIB0164E

EC-164
[VQ35DE]
DTC P0011, P0021 IVT CONTROL
Revision: 2006 December 2006 FX35/FX45
6. CHECK TIMING CHAIN INSTALLATION
Check service records for any recent repairs that may cause timing chain misaligned.
Are there any service records that may cause timing chain misaligned?
Ye s o r N o
Yes >> Check timing chain installation. Refer to EM-64, "TIMING CHAIN" .
No >> GO TO 7.
7. CHECK LUBRICATION CIRCUIT
Refer to EM-72, "
INSPECTION AFTER REMOVAL" .
OK or NG
OK >> GO TO 8.
NG >> Clean lubrication line.
8. CHECK INTERMITTENT INCIDENT
Refer to EC-148, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
For Wiring Diagram, refer to EC-363
for CKP sensor (POS) and EC-370 for CMP sensor (PHASE).
>> INSPECTION END
Component InspectionNBS003MT
INTAKE VALVE TIMING CONTROL SOLENOID VALVE
1. Disconnect intake valve timing control solenoid valve harness connector.
2. Check resistance between intake valve timing control solenoid valve as follows.
If NG, replace intake valve timing control solenoid valve.
If OK, go to next step.
3. Remove intake valve timing control solenoid valve.
4. Provide 12V DC between intake valve timing control solenoid valve terminals and then interrupt it. Make sure that the plunger
moves as shown in the figure.
CAUTION:
Do not apply 12V DC continuously for 5 seconds or more.
Doing so may result in damage to the coil in intake valve
timing control solenoid valve.
If NG, replace intake valve timing control solenoid valve.
NOTE:
Always replace O-ring when intake valve timing control
solenoid valve is removed.
Removal and InstallationNBS003MU
INTAKE VALVE TIMING CONTROL SOLENOID VALVE
Refer to EM-64, "TIMING CHAIN" .
Terminal Resistance
1 and 2 7.0 - 7.5 Ω [at 20 °C (68 °F)]
1 or 2 and ground ∞Ω
(Continuity should not exist.)
PBIB0193E
PBIB2275E

DTC P0075, P0081 IVT CONTROL SOLENOID VALVE EC-187
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Revision: 2006 December 2006 FX35/FX45
4. DETECT MALFUNCTIONING PART
Check the following.

Harness connectors F211, F10 (bank 1)

Harness for open and short between ECM and intake valve timing control solenoid valve
>> Repair open circuit or short to ground or short to power in harness or connectors.
5. CHECK INTAKE VALVE TIMING CONTROL SOLENOID VALVE
Refer to EC-164, "
Component Inspection" .
OK or NG
OK >> GO TO 6.
NG >> Replace intake valve timing control solenoid valve.
6. CHECK INTERMITTENT INCIDENT
Refer to EC-148, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
For wiring diagram, refer to EC-363
for CKP sensor (POS), EC-370 and EC-372 for CMP sensor (PHASE).
>> INSPECTION END
Component InspectionNBS003TT
INTAKE VALVE TIMING CONTROL SOLENOID VALVE
1. Disconnect intake valve timing control solenoid valve harness connector.
2. Check resistance between intake valve timing control solenoid valve as follows.
If NG, replace intake valve timing control solenoid valve.
If OK, go to next step.
3. Remove intake valve timing control solenoid valve.
4. Provide 12V DC between intake valve timing control solenoid valve terminals and then interrupt it. Make sure that the plunger
moves as shown in the figure.
CAUTION:
Do not apply 12V DC continuously for 5 seconds or more.
Doing so may result in damage to the coil in intake valve
timing control solenoid valve.
If NG, replace intake valve timing control solenoid valve.
NOTE:
Always replace O-ring when intake valve timing control
solenoid valve is removed.
Removal and InstallationNBS003TU
INTAKE VALVE TIMING CONTROL SOLENOID VALVE
Refer to EM-64, "TIMING CHAIN" .
Terminal Resistance
1 and 2 7.0 - 7.5 Ω [at 20 °C (68 °F)]
1 or 2 and ground ∞Ω
(Continuity should not exist.)
PBIB0193E
PBIB2275E

BASIC SERVICE PROCEDURE EC-741
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Revision: 2006 December 2006 FX35/FX45
15. CHECK IGNITION TIMING AGAIN
1. Run engine at idle.
2. Check ignition timing with a timing light. Refer to EC-742
.
OK or NG
OK >> GO TO 19.
NG >> GO TO 16.
16. CHECK TIMING CHAIN INSTALLATION
Check timing chain installation. Refer to EM-203, "
TIMING CHAIN" .
OK or NG
OK >> GO TO 17.
NG >> 1. Repair the timing chain installation.
2. GO TO 4.
17. DETECT MALFUNCTIONING PART
Check the following.

Check camshaft position sensor (PHASE) and circuit. Refer to EC-1037 .

Check crankshaft position sensor (POS) and circuit. Refer to EC-1030 .
OK or NG
OK >> GO TO 18.
NG >> 1. Repair or replace.
2. GO TO 4.
18. CHECK ECM FUNCTION
1. Substitute another known-good ECM to check ECM function. (ECM may be the cause of an incident, but this is a rare case.)
2. Perform initialization of IVIS (NATS) system and registration of all IVIS (NATS) ignition key IDs. Refer to BL-207, "
ECM Re-Communicating Function" .
>> GO TO 4.
19. INSPECTION END
Did you replace ECM, referring this Basic Inspection procedure?
Ye s o r N o
Ye s > > 1 . P e r f o r m EC-743, "VIN Registration" .
2. INSPECTION END
No >> INSPECTION END
12
± 5 ° BTDC (in P or N position)
PBIB1487E