air filter INFINITI FX35 2006 Service Manual

QUICK REFERENCE CHART FX35/FX45
REAR WHEEL ALIGNMENT (Unladen*)
ELS0003Y
*: Fuel, engine coolant and lubricant oil full. Spare tire, jack, hand tools and mats are in designated positions.
BRAKEELS0003Z
* : Under a force of 490 N (50 kg, 110 lb) with engine running.
REFILL CAPACITIESELS00040
Camber
Degree minute (Decimal degree)Minimum –1° 18′ (–1.30°)
Nominal –0° 48′ (–0.80°)
Maximum –0° 18′ (–0.30°)
To t a l t o e - i nDistance Minimum 2.4 mm (0.09 in)
Nominal 4.7 mm (0.19 in)
Maximum 7.0 mm (0.28 in)
Angle (left wheel or right wheel)
Degree minute (Decimal degree)Minimum 0° 05′ (0.08°)
Nominal 0° 10′ (0.17°)
Maximum 0° 15′ (0.25°)
Front brake Pad repair limit thickness 2.0 mm (0.079 in)
Rotor repair limit thickness 32.0 mm (1.260 in)
Rear brake Pad repair limit thickness 2.0 mm (0.079 in)
Rotor repair limit thickness 14.0 mm (0.551 in)
Brake pedal height (from dash lower panel top surface) 161.5 - 171.5 mm (6.358 - 6.752 in)
Depressed pedal height* More than 95 mm (3.74 in)
UNITLiter US measure
Fuel tank90 23 - 3/4 gal
Coolant (With reservoir tank)VQ35DE 8.6 9 - 1/8 qt
VK45DE 10.0 10 - 5/8 qt
Engine(VQ35DE)Drain and refill
With oil filter change 4.7 5 qt
Without oil filter change 4.4 4 - 5/8 qt
Dry engine (Overhaul) 5.4 5 - 3/4 qt
Engine(VK45DE)Drain and refill
With oil filter change 5.8 6 - 1/8 qt
Without oil filter change 5.2 5 - 1/2 qt
Dry engine (Overhaul) 7.0 7 - 3/8 qt
Transmission A/T 10.3 10 - 7/8 qt
Transfer1.25 2 - 5/8 pt
Differential carrierFront 0.65 1 - 3/8 pt
Rear 1.4 3 pt
Power steering system 1.0 1 - 1/8 qt
Air conditioning systemCompressor oil 0.18 6.0 fl oz
Refrigerant 0.55 kg 1.21 lb
2006

AT-16
A/T FLUID
Revision: 2006 December 2006 FX35/FX45
A/T FLUID COOLER DIAGNOSIS PROCEDURE
NOTE:
Insufficient cleaning of the cooler inlet hose exterior may lead to inaccurate debris identification.
1. Position an oil pan under the automatic transmission's inlet and outlet cooler hoses.
2. Clean the exterior and tip of the cooler inlet hose.
3. Insert the extension adapter hose of a can of Transmission Cooler Cleaner (Nissan P/N 999MP-AM006) into the cooler out-
let hose.
CAUTION:

Wear safety glasses and rubber gloves when spraying
the Transmission Cooler Cleaner.

Spray Transmission Cooler Cleaner only with adequate
ventilation.

Avoid contact with eyes and skin.

Do not breath vapors or spray mist.
4. Hold the hose and can as high as possible and spray Transmis- sion Cooler Cleaner in a continuous stream into the cooler outlet hose until ATF flows out of the cooler
inlet hose for 5 seconds.
5. Tie a common white, basket-type coffee filter to the end of the cooler inlet hose.
6. Insert the tip of an air gun into the end of the cooler outlet hose.
7. Wrap a shop rag around the air gun tip and end of cooler outlet hose.
8. Blow compressed air regulated to 5 to 9 kg/cm
2 (70 to 130 psi)
through the cooler outlet hose to force any remaining ATF into
the coffee filter.
9. Remove the coffee filter from the end of the cooler inlet hose.
10. Perform AT- 1 7 , "
A/T FLUID COOLER INSPECTION PROCE-
DURE" .
SCIA3831E
SCIA3833E
SCIA3834E

ATC-3
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Revision: 2006 December 2006 FX35/FX45 COMPONENT INSPECTION ...........................
. . 111
Intake Sensor Circuit ........................................... .. 112
COMPONENT DESCRIPTION ........................ .. 112
DIAGNOSIS PROCEDURE FOR INTAKE SEN-
SOR ................................................................. .. 112
COMPONENT INSPECTION ........................... .. 113
CONTROLLER ...................................................... ..114
Removal and Installation of A/C and AV Switch .. .. 114
REMOVAL ........................................................ .. 114
INSTALLATION ................................................ .. 114
AUTO AMP ............................................................ ..115
Removal and Installation of Unified Meter and A/C
Amp. .................................................................... .. 115
REMOVAL ........................................................ .. 115
INSTALLATION ................................................ .. 115
AMBIENT SENSOR ............................................... ..116
Removal and Installation ..................................... .. 116
REMOVAL ........................................................ .. 116
INSTALLATION ................................................ .. 116
IN-VEHICLE SENSOR ........................................... ..117
Removal and Installation ..................................... .. 117
REMOVAL ........................................................ .. 117
INSTALLATION ................................................ .. 117
SUNLOAD SENSOR ............................................. ..118
Removal and Installation ..................................... .. 118
REMOVAL ........................................................ .. 118
INSTALLATION ................................................ .. 118
INTAKE SENSOR .................................................. ..119
Removal and Installation ..................................... .. 119
REMOVAL ........................................................ .. 119
INSTALLATION ................................................ .. 119
BLOWER UNIT ...................................................... . 120
Removal and Installation ..................................... . 120
REMOVAL ........................................................ . 120
INSTALLATION ................................................ . 120
Disassembly and Assembly ................................ . 121
BLOWER MOTOR ................................................. . 122
Removal and Installation ..................................... . 122
REMOVAL ........................................................ . 122
INSTALLATION ................................................ . 122
INTAKE DOOR MOTOR ........................................ . 123
Removal and Installation ..................................... . 123
REMOVAL ........................................................ . 123
INSTALLATION ................................................ . 123
IN-CABIN MICROFILTER ...................................... . 124
Removal and Installation ..................................... . 124
FUNCTION ....................................................... . 124
REPLACEMENT TIMING ................................. . 124
REPLACEMENT PROCEDURES .................... . 124
HEATER & COOLING UNIT ASSEMBLY ............. . 125
Removal and Installation ..................................... . 125
REMOVAL ........................................................ . 125
INSTALLATION ................................................ . 126
Disassembly and Assembly ................................ . 128
MODE DOOR MOTOR .......................................... . 130
Removal and Installation ..................................... . 130
REMOVAL ........................................................ . 130
INSTALLATION ................................................ . 130 AIR MIX DOOR MOTOR ........................................
.131
Removal and Installation ..................................... .131
REMOVAL ........................................................ .131
INSTALLATION ................................................ .131
HEATER CORE ...................................................... .132
Removal and Installation ..................................... .132
REMOVAL ........................................................ .132
INSTALLATION ................................................ .132
DUCTS AND GRILLES .......................................... .133
Removal and Installation ..................................... .133
REMOVAL ........................................................ .133
INSTALLATION ................................................ .136
REFRIGERANT LINES .......................................... .137
HFC-134a (R-134a) Service Procedure .............. .137
SETTING OF SERVICE TOOLS AND EQUIP-
MENT ............................................................... .137
Components ........................................................ .139
VQ35DE ........................................................... .139
VK45DE ............................................................ .140
Removal and Installation of Compressor ............. .140
REMOVAL ........................................................ .140
INSTALLATION ................................................ .142
Removal and Installation of Compressor Clutch . .142
REMOVAL ........................................................ .142
INSTALLATION ................................................ .144
Removal and Installation of Low-pressure Flexible
Hose .................................................................... .146
REMOVAL ........................................................ .146
INSTALLATION ................................................ .147
Removal and Installation of High-pressure Flexible
Hose .................................................................... .147
REMOVAL ........................................................ .147
INSTALLATION ................................................ .148
Removal and Installation of Low-pressure Pipe 1
(Engine Compartment) ........................................ .148
REMOVAL ........................................................ .148
INSTALLATION ................................................ .149
Removal and Installation of High-pressure Pipe 1
and 2 (Engine Compartment) .............................. .149
REMOVAL ........................................................ .149
INSTALLATION ................................................ .150
Removal and Installation of Low-pressure Pipe 2
and High-pressure Pipe 3 .................................... .150
REMOVAL ........................................................ .150
INSTALLATION ................................................ .152
Removal and Installation of Liquid Tank .............. .152
REMOVAL ........................................................ .152
INSTALLATION ................................................ .153
Removal and Installation of Condenser ............... .153
REMOVAL ........................................................ .153
INSTALLATION ................................................ .154
Removal and Installation of Refrigerant Pressure
Sensor ................................................................. .154
REMOVAL ........................................................ .154
INSTALLATION ................................................ .154
Removal and Installation of Evaporator ............... .154
REMOVAL ........................................................ .154
INSTALLATION ................................................ .155
Removal and Installation of Expansion Valve ...... .155

ATC-124
IN-CABIN MICROFILTER
Revision: 2006 December 2006 FX35/FX45
IN-CABIN MICROFILTERPFP:27277
Removal and InstallationNJS000ET
FUNCTION
Air inside passenger compartment is kept clean at either recircula-
tion or fresh mode by installing in-cabin microfilter into blower unit.
REPLACEMENT TIMING
Replace in-cabin microfilter.
Refer to MA-9, "
CHASSIS AND BODY MAINTENANCE" in Schedule 1 and MA-11, "CHASSIS AND BODY
MAINTENANCE" in Schedule 2.
Caution label is fixed inside glove box.
REPLACEMENT PROCEDURES
1. Remove instrument passenger lower panel. Refer to IP-10, "INSTRUMENT PANEL ASSEMBLY" .
2. Remove filter cover, and then remove in-cabin microfilter.
3. Take out in-cabin microfilter from blower unit.
4. Replace with new one and reinstall on blower unit.
5. Reinstall instrument passenger lower panel.
RJIA1331E
RJIA2040E

BASIC SERVICE PROCEDURE EC-87
[VQ35DE]
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Revision: 2006 December 2006 FX35/FX45
Without CONSULT-II
1. Remove fuel pump fuse located in IPDM E/R.
2. Start engine.
3. After engine stalls, crank it two or three times to release all fuel pressure.
4. Turn ignition switch OFF.
5. Reinstall fuel pump fuse after servicing fuel system.
FUEL PRESSURE CHECK
CAUTION:
Before disconnecting fuel line, release fuel pressure from fuel line to eliminate danger.
NOTE:

Prepare pans or saucers under the disconnected fuel line because the fuel may spill out. The fuel
pressure cannot be completely released because S50 models do not have fuel return system.

Use Fuel Pressure Gauge Kit (J-44321) to check fuel pressure.
1. Release fuel pressure to zero. Refer to EC-86, "
FUEL PRESSURE RELEASE" .
2. Install the inline fuel quick disconnected fitting between fuel damper and fuel injector tube.
3. Connect the fuel pressure test gauge (quick connector adapter hose) to the inline fuel quick disconnected fitting.
4. Turn ignition switch ON and check for fuel leakage.
5. Start engine and check for fuel leakage.
6. Read the indication of fuel pressure gauge.
7. If result is unsatisfactory, go to next step.
8. Check the following.

Fuel hoses and fuel tubes for clogging

Fuel filter for clogging

Fuel pump

Fuel pressure regulator for clogging
If OK, replace fuel pressure regulator.
If NG, repair or replace.
PBIB1603E
At idling: Approximately 350 kPa (3.57 kg/cm2 , 51 psi)
PBIB1571E

EC-142
[VQ35DE]
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
Revision: 2006 December 2006 FX35/FX45
5. CHANGE ENGINE OIL
1. Stop the engine.
2. Change engine oil. NOTE:
This symptom may occur when a large amount of gasoline is mixed with engine oil because of driving
conditions (such as when engine oil temperature does not rise enough since a journey distance is too
short during winter). The symptom will not be detected after changing engine oil or changing driving con-
dition.
>> INSPECTION END
6. CHECK FUEL PRESSURE
Check fuel pressure. (Refer to EC-86, "
Fuel Pressure Check" .)
OK or NG
OK >> GO TO 9.
NG (Fuel pressure is too high)>>Replace fuel pressure regulator, refer to EC-86, "
Fuel Pressure Check" .
GO TO 8.
NG (Fuel pressure is too low)>>GO TO 7.
7. DETECT MALFUNCTIONING PART
1. Check the following.
–Clogged and bent fuel hose and fuel tube
–Clogged fuel filter
–Fuel pump and its circuit (Refer to EC-635, "FUEL PUMP" .)
2. If NG, repair or replace the malfunctioning part. (Refer to EC-86, "
Fuel Pressure Check" .)
If OK, replace fuel pressure regulator.
>> GO TO 8.
8. CHECK “A/F ALPHA-B1”, “A/F ALPHA-B2”
1. Start engine.
2. Select “A/F ALPHA-B1”, “A/F ALPHA-B2” in “DATA MONITOR (SPEC)” mode, and make sure that the each indication is within the SP value.
OK or NG
OK >> INSPECTION END
NG >> GO TO 9.
9. PERFORM POWER BALANCE TEST
1. Perform “POWER BALANCE” in “ACTIVE TEST” mode.
2. Make sure that the each cylinder produces a momentary engine speed drop.
OK or NG
OK >> GO TO 12.
NG >> GO TO 10.
PBIB0133E

DTC P0171, P0174 FUEL INJECTION SYSTEM FUNCTION EC-313
[VQ35DE]
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Revision: 2006 December 2006 FX35/FX45
4. CHECK FUEL PRESSURE
1. Release fuel pressure to zero. Refer to EC-86, "
FUEL PRESSURE RELEASE" .
2. Install fuel pressure gauge and check fuel pressure. Refer to EC-87, "
FUEL PRESSURE CHECK" .
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.
5. DETECT MALFUNCTIONING PART
Check the following.

Fuel pump and circuit (Refer to EC-635, "FUEL PUMP" .)

Fuel pressure regulator (Refer to EC-87, "FUEL PRESSURE CHECK" )

Fuel lines (Refer to FL-3, "Checking Fuel Lines" .)

Fuel filter for clogging
>> Repair or replace.
6. CHECK MASS AIR FLOW SENSOR
With CONSULT-II
1. Install all removed parts.
2. Check “MASS AIR FLOW” in “DATA MONITOR” mode with CONSULT-II.
With GST
1. Install all removed parts.
2. Check mass air flow sensor signal in Service $01 with GST.
OK or NG
OK (With CONSULT-II)>>GO TO 7.
OK (Without COUSULT-II)>>GO TO 8.
NG >> Check connectors for rusted terminals or loose connections in the mass air flow sensor circuit or ground. Refer to EC-188, "
DTC P0101 MAF SENSOR" .
At idling: Approximately 350 kPa (3.57 kg/cm
2 , 51 psi)
2.0 - 6.0 g·m/sec: at idling
7.0 - 20.0 g·m/sec: at 2,500 rpm
2.0 - 6.0 g·m/sec: at idling
7.0 - 20.0 g·m/sec: at 2,500 rpm

EC-352
[VQ35DE]
DTC P0300 - P0306 MULTIPLE CYLINDER MISFIRE, NO. 1 - 6 CYLINDER MIS- FIRE
Revision: 2006 December 2006 FX35/FX45
8. CHECK SPARK PLUG
Check the initial spark plug for fouling, etc.
OK or NG
OK >> Replace spark plug(s) with standard type one(s). For spark plug type, refer to MA-20, "
Changing Spark Plugs
(Platinum-Tipped Type)" .
NG >> 1. Repair or clean spark plug.
2. GO TO 9.
9. CHECK FUNCTION OF IGNITION COIL-III
1. Reconnect the initial spark plugs.
2. Crank engine for about 3 seconds, and recheck whether spark is generated between the spark plug and the grounded portion.
OK or NG
OK >> INSPECTION END
NG >> Replace spark plug(s) with standard type one(s). For spark plug type, refer to MA-20, "
Changing
Spark Plugs (Platinum-Tipped Type)" .
10. CHECK COMPRESSION PRESSURE
Check compression pressure. Refer to EM-101, "
CHECKING COMPRESSION PRESSURE" .
OK or NG
OK >> GO TO 11.
NG >> Check pistons, piston rings, valves, valve seats and cylinder head gaskets.
11 . CHECK FUEL PRESSURE
1. Install all removed parts.
2. Release fuel pressure to zero. Refer to EC-86, "
FUEL PRESSURE RELEASE" .
3. Install fuel pressure gauge and check fuel pressure. Refer to EC-87, "
FUEL PRESSURE CHECK" .
OK or NG
OK >> GO TO 13.
NG >> GO TO 12.
12. DETECT MALFUNCTIONING PART
Check the following.

Fuel pump and circuit (Refer to EC-635, "FUEL PUMP" .)

Fuel pressure regulator (Refer to EC-87, "FUEL PRESSURE CHECK" .)

Fuel lines (Refer to MA-17, "Checking Fuel Lines" .)

Fuel filter for clogging
>> Repair or replace.
SEF156I
Spark should be generated.
At idle: Approximately 350 kPa (3.57 kg/cm
2 , 51 psi)

BASIC SERVICE PROCEDURE EC-747
[VK45DE]
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Revision: 2006 December 2006 FX35/FX45
2. Install the inline fuel quick disconnected fitting A between fuel damper (1) and fuel tube.
3. Connect the fuel pressure gauge B (quick connector adapter hose) to the inline fuel quick disconnected fitting.
4. Turn ignition switch ON and check for fuel leakage.
5. Start engine and check for fuel leakage.
6. Read the indication of fuel pressure gauge.
7. If result is unsatisfactory, go to next step.
8. Check the following.

Fuel hoses and fuel tubes for clogging

Fuel filter for clogging

Fuel pump

Fuel pressure regulator for clogging
If OK, replace fuel level sensor unit, fuel filter and fuel pump assembly.
If NG, repair or replace. At idling:
Approximately 350 kPa (3.57 kg/cm
2 , 51 psi)
PBIB3244E

TROUBLE DIAGNOSIS EC-759
[VK45DE]
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Revision: 2006 December 2006 FX35/FX45
Air Air duct 55555 5 EM-177
Air cleaner
EM-177
Air leakage from air duct
(Mass air flow sensor — electric
throttle control actuator) 5555 EM-177
Electric throttle control actuator
EM-179
Air leakage from intake manifold/
Collector/Gasket EM-179
Cranking Battery
111111
1 1
SC-4
Generator circuit
SC-20
Starter circuit 3SC-8
Signal plate 6EM-248
PNP switch 4AT- 11 2
Engine Cylinder head
55555 55 5 EM-232
Cylinder head gasket 4 3
Cylinder block
66666 66 6 4
EM-248
Piston
Piston ring
Connecting rod
Bearing
Crankshaft
Va l v e
mecha-
nism Timing chain
55555 55 5 EM-203
Camshaft
EM-215
Intake valve timing controlEM-203
Intake valve
3 EM-203
Exhaust valve
Exhaust Exhaust manifold/Tube/Muffler/ Gasket 55555 55 5 EM-183
,
EX-3
Three way catalyst
Lubrica-
tion Oil pan/Oil strainer/Oil pump/Oil
filter/Oil gallery/Oil cooler 55555 55 5 EM-187
,
LU-31
, LU-
28 , LU-29
Oil level (Low)/Filthy oil LU-25
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA