engine INFINITI FX35 2007 Service Manual

CYLINDER BLOCK EM-257
[VK45DE]
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Revision: 2006 July 2007 FX35/FX45

When installing, align the connecting rod bearing stopper pro-
trusion with the cutout of connecting rod and connecting rod
bearing cap to install.

Ensure the oil holes on connecting rod and that on the corre-
sponding bearing are aligned.
13. Install piston and connecting rod assembly to crankshaft.

Position the crankshaft pin corresponding to connecting rod to be installed onto the bottom dead center.

Apply engine oil sufficiently to the cylinder bore, piston and crankshaft pin journal.

Match the cylinder position with the cylinder No. on connecting rod to install.

Be sure that front mark on piston head is facing front of engine.

Using piston ring compressor [SST: EM03470000 (J8037)],
install piston with the front mark on the piston head facing the
front of engine.
CAUTION:
Be careful not to damage cylinder wall and crankshaft pin,
resulting from an interference of the connecting rod big
end.
14. Install connecting rod bearing cap.

Match the stamped cylinder number marks on connecting rod
with those on cap to install.
15. Tighten connecting rod nuts as follows:
a. Apply new engine oil to the threads and seats of connecting rod bolts and nuts.
b. Tighten connecting rod nuts.
c. Then tighten all connecting rod nuts 60 degrees clockwise. (Angle tightening)
CAUTION:
Use angle wrench (SST) to check tightening angle. Do not
make judgment by visual inspection.

After tightening connecting rod nuts, make sure that crank-
shaft rotates smoothly.

Check the connecting rod side clearance. Refer to EM-265,
"CONNECTING ROD SIDE CLEARANCE" .
PBIC2370E
PBIC0102E
PBIC2164E
: 14.7 N·m (1.5 kg-m, 11 ft-lb)
PBIC0104E

EM-258
[VK45DE]
CYLINDER BLOCK
Revision: 2006 July 2007 FX35/FX45
16. Install knock sensor.

Install it with its connector facing the rear of engine.

Install the sub-harness with its shorter branch line to the right
bank.
CAUTION:

Do not tighten mounting bolts while holding connector.

If any impact by dropping is applied to knock sensor,
replace it with new one.
NOTE:

Make sure that there is no foreign material on the cylinder
block mating surface and the back surface of knock sensor.

Make sure that knock sensor does not interfere with other parts.
17. Note the following, and assemble in the reverse order of disassembly after this step. Drive plate

When installing drive plate to crankshaft, be sure to correctly
align crankshaft side guide pin and drive plate side guide pin
hole.
–If these are not aligned correctly, engine runs roughly and
“MIL” turns on.

Install drive plate, reinforcement plate and pilot converter (if
not installed in step 4) as shown in the figure.

Face chamfered or rounded edge side to crankshaft.

Holding ring gear with ring gear stopper [SST: J-45476].

Tighten mounting bolts crosswise over several times.

When install pilot converter, using drift [outer diameter:
approx. 35 mm (1.38 in)]. Press-fit as far as it will go.
CAUTION:
Make sure that guide pin is installed at the rear end of
crankshaft.
How to Select Piston and Bearing NBS003IS
DESCRIPTION
PBIC0105E
PBIC0106E
PBIC1965E
Selection points Selection parts Selection items Selection methods
Between cylinder block and
crankshaft Main bearing Main bearing grade
(bearing thickness) Determined by match of cylin-
der block bearing housing
grade (inner diameter of hous-
ing) and crankshaft journal
grade (outer diameter of jour-
nal)
Between crankshaft and con-
necting rod Connecting rod bearing Connecting rod bearing grade
(bearing thickness) Combining service grades for
connecting rod big end diame-
ter and crankshaft pin outer
diameter determine connecting
rod bearing selection.
Between cylinder block and pis-
ton Piston and piston pin assembly
(Piston is available together
with piston pin as assembly.) Piston grade
(piston skirt diameter) Piston grade = cylinder bore
grade (inner diameter of bore)
Between piston and connecting
rod* ———

EM-266
[VK45DE]
CYLINDER BLOCK
Revision: 2006 July 2007 FX35/FX45

When replacing piston and piston pin assembly, refer to EM-259, "HOW TO SELECT PISTON" .
NOTE:

Piston is available together with piston pin as assembly.

Piston pin (piston pin hole) grade is provided only for the parts installed at the plant. For service parts,
no piston pin grades can be selected. (Only “0” grade is available.)
PISTON RING SIDE CLEARANCE

Measure the side clearance of piston ring and piston ring groove
with feeler gauge.

If the measured value exceeds the limit, replace piston ring, and measure again. If it still exceeds the limit,
replace piston also.
PISTON RING END GAP

Make sure that the cylinder bore inner diameter is within the
specification. Refer to EM-269, "
Cylinder Bore Inner Diameter" .

Lubricate with new engine oil to piston and piston ring, and then
insert piston ring until middle of cylinder with piston, and mea-
sure the piston ring end gap with feeler gauge.

If the measured value exceeds the limit, replace piston ring, and measure again. If it still exceeds the limit,
re-bore cylinder and use oversize piston and piston rings. Standard:
Top ring : 0.045 - 0.080 mm (0.0018 - 0.0031 in)
2nd ring : 0.030 - 0.070 mm (0.0012 - 0.0028 in)
Oil ring : 0.065 - 0.135 mm (0.0026 - 0.0053 in)
Limit:

Top ring : 0.11 mm (0.0043 in)

2nd ring : 0.1 mm (0.004 in)
SEM024AA
Standard:
Top ring : 0.22 - 0.32 mm (0.0087 - 0.0126 in)
2nd ring : 0.22 - 0.32 mm (0.0087 - 0.0126 in)
Oil ring : 0.20 - 0.50 mm (0.0079 - 0.0197 in)
Limit:


Top ring : 0.56 mm (0.0220 in)


2nd ring : 0.56 mm (0.0220 in)
Oil ring : 0.96 mm (0.0378 in)
PBIC0118E

EM-268
[VK45DE]
CYLINDER BLOCK
Revision: 2006 July 2007 FX35/FX45
Piston Pin Outer Diameter
Measure the outer diameter of piston pin with micrometer.
Connecting Rod Bushing Oil Clearance
(Connecting rod bushing oil clearance) = (Connecting rod bushing inner diameter) – (Piston pin outer diame-
ter)

If the calculated value exceeds the limit, replace connecting rod assembly and/or piston and piston pin
assembly.

If replacing piston and piston pin assembly, refer to EM-259, "HOW TO SELECT PISTON" .

If replacing connecting rod assembly, refer to EM-272, "CON-
NECTING ROD BEARING OIL CLEARANCE" to select the con-
necting rod bearing.
Factory installed parts grading:

Service parts apply only to grade “0”.
Unit: mm (in)
*: After installing in connecting rod
CYLINDER BLOCK DISTORTION

Using scraper, remove gasket on the cylinder block surface, and also remove engine oil, scale, carbon, or
other contamination.
CAUTION:
Be careful not to allow gasket flakes to enter engine oil or engine coolant passages. Standard : 21.989 - 22.001 mm (0.8657 - 0.8662 in)
PBIC0117E
Standard : 0.005 - 0.017 mm (0.0002 - 0.0007 in)
Limit : 0.030 mm (0.0012 in)
PBIC2164E
Grade 0 1
Connecting rod bushing
inner diameter * 22.000 - 22 .0 06
(0.8661 - 0.8664) 22.006 - 22.012
(0.8664 - 0.8666)
Piston pin hole diameter 21.993 - 21.999
(0.8659- 0.8661) 21.999 - 22.005
(0.8661 - 0.8663)
Piston pin outer diameter 21.989 - 21.995
(0.8657 - 0.8659) 21.995 - 22. 001
(0.8659 - 0.8662)
PBIC2372E

CYLINDER BLOCK EM-269
[VK45DE]
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Revision: 2006 July 2007 FX35/FX45

Measure the distortion on the cylinder block upper face at some
different points in six directions with straightedge and feeler
gauge.

If it exceeds the limit, replace cylinder block.
MAIN BEARING HOUSING INNER DIAMETER

Install main bearing caps and main bearing without installing
main bearings, and tighten main bearing cap bolts to the speci-
fied torque. Refer to EM-253, "
ASSEMBLY" for the tightening
procedure.

Measure the inner diameter of main bearing housing with bore
gauge.

If out of the standard, replace cylinder block and main bearing
caps as assembly.
NOTE:
Cylinder block cannot be replaced as a single part, because it is
machined together with main bearing caps.
PISTON TO CYLINDER BORE CLEARANCE
Cylinder Bore Inner Diameter

Using bore gauge, measure cylinder bore for wear, out-of-round
and taper at six different points on each cylinder. (“X” and “Y”
directions at “A”, “B” and “C”) (“Y” is in longitudinal direction of
engine)

If the measured value exceeds the limit, or if there are scratches
and/or seizure on the cylinder inner wall, hone or re-bore the
inner wall.

Oversize piston is provided. When using oversize piston, re-
bore cylinder so that the clearance of the piston-to-cylinder bore
satisfies the standard.
CAUTION:
When using oversize piston, use oversize pistons for all
cylinders with oversize piston rings. Limit : 0.1 mm (0.004 in)
SEM123C
Standard : 68.944 - 68.968 mm (2.7143 - 2.7153 in)
PBIC1643E
Standard inner diameter:
93.000 - 93.030 mm (3.6614 - 3.6626 in)
Wear limit: 0.2 mm (0.008 in)
Out-of-round (Difference between “X” and “Y”): 0.015 mm (0.0006 in)
Taper limit (Difference between “A” and “C”):
0.01 mm (0.0004 in)
Oversize (OS) : 0.2 mm (0.008 in)
PBIC0123E
PBIC0124E

EX-1
EXHAUST SYSTEM
B ENGINE
CONTENTS
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EX
Revision: 2006 July 2007 FX35/FX45
EXHAUST SYSTEM
PREPARATION ........................................................... 2
Commercial Service Tools ................................... ..... 2
EXHAUST SYSTEM .............................................. ..... 3
Checking Exhaust System .................................. ..... 3 Components ........................................................
..... 3
Removal and Installation ..................................... ..... 4
REMOVAL ........................................................ ..... 4
INSTALLATION ................................................ ..... 4
INSPECTION AFTER INSTALLATION ............. ..... 5

EXHAUST SYSTEM EX-3
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Revision: 2006 July 2007 FX35/FX45
EXHAUST SYSTEMPFP:20100
Checking Exhaust SystemNBS004IN
Check exhaust pipes, muffler and mounting for improper attachment,
leaks, cracks, damage or deterioration.

If anything is found, repair or replace damaged parts.
ComponentsNBS004IO
CAUTION:

Be sure to use genuine exhaust system parts or equivalents which are specially designed for heat
resistance, corrosion resistance, and shape.

Perform the operation with the exhaust system fully cooled down because the system will be hot
just after engine stops.

Be careful not to cut your hand on the heat insulator edge.
VQ35DE
SMA211A
PBIC1583E
1. Main muffler 2. Mounting rubber 3. Main muffler mounting bracket
4. Mounting rubber 5. Center muffler 6. Gasket
7. Exhaust front tube 8. Gasket 9. Collar

EX-4
EXHAUST SYSTEM
Revision: 2006 July 2007 FX35/FX45
VK45DE
Removal and InstallationNBS005S5
REMOVAL

Disconnect each joint and mounting using power tool.

When removing main muffler, remove main muffler mounting bracket bolts.

Remove exhaust mounting bracket as follows:
1. Remove engine rear undercover.
2. Remove front cross bar. FSU-6, "
FRONT SUSPENSION ASSEMBLY" .
3. Remove exhaust mounting bracket.
INSTALLATION
Note the following, and install in the reverse order of removal.
10. Grommet 11. Exhaust mounting bracket 12. Grommet
13. Mounting rubber 14. Bracket 15. Ground cable
16. Ring gasket
PBIC1775E
1. Main muffler 2. Mounting rubber 3. Main muffler mounting bracket
4. Mounting rubber 5. Center muffler 6. Dynamic damper
7. Gasket 8. Exhaust front tube 9. Gasket
10. Mounting bracket 11. Exhaust mounting bracket 12. Collar
13. Grommet 14. Grommet 15. Mounting rubber
16. Bracket 17. Ground cable 18. Ring gasket

EXHAUST SYSTEM EX-5
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Revision: 2006 July 2007 FX35/FX45

Tighten main muffler mounting bracket bolts in numerical order
as shown in the figure.
CAUTION:

Always replace exhaust tube gaskets with new ones when reassembling.

If heat insulator is badly deformed, repair or replace it. If deposits such as mud pile up on the heat
insulator, remove them.

When installing heat insulator avoid large gaps or interference between heat insulator and each
exhaust pipe.

Remove deposits from the sealing surface of each connection. Connect them securely to avoid
gases leakage.

Temporarily tighten mounting nuts on the exhaust manifold side and mounting bolts on the vehi-
cle side. Check each part for unusual interference, and then tighten them to the specified torque.

When installing each mounting rubber, avoid twisting or unusual extension in up/down and right/
left directions.
INSPECTION AFTER INSTALLATION

Make sure clearance between tail tube and bumper is even.

With engine running, check exhaust tube joints for gas leakage and unusual noises.

Check to ensure that mounting brackets and mounting rubbers are installed properly and free from undue
stress. Improper installation could result in excessive noise and vibration.
PBIC1049E

FAX-26
[AWD]
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: 2006 July 2007 FX35/FX45
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Wheel BearingNDS000CA
Drive ShaftNDS000CB
Axial end play0.05 mm (0.002 in) or less
Joint Wheel side Front final drive assembly side
Engine type VQ35DE models VK45DE models VQ35DE models VK45DE models
Grease quantity LH side
77 – 97 g (2.71 – 3.42 oz) 95 – 105 g (3.35 – 3.70 oz)
RH side 113 – 123 g (3.99 – 4.34 oz)
Boots installed length LH side
136 mm (5.35 in) 150.9 – 152.9 mm
(5.94 – 6.02 in) 95 – 97 mm
(3.74 – 3.82 in)
RH side 157.8 – 159.8 mm (6.21 – 6.29 in)