radiator INFINITI FX35 2007 User Guide

ATC-154
REFRIGERANT LINES
Revision: 2006 July 2007 FX35/FX45
CAUTION:
Be careful not to damage the core surface of the condenser and the radiator.
INSTALLATION
Installation is basically the reverse order of removal.
CAUTION:

Replace O-rings of high-pressure flexible hose and high-pressure pipe 1 with new ones, and then
apply compressor oil to it when installing it.

Female-side piping connection is thin and easy to deform. Slowly insert the male-side piping
straight in axial direction.

Insert piping securely until a click is heard.

After piping connection is completed, pull male-side piping by hand to make sure that connection
does not come loose.

When recharging refrigerant, check for leaks.
Removal and Installation of Refrigerant Pressure SensorNJS000FB
REMOVAL
1. Remove condenser. Refer to ATC-153, "Removal and Installation of Condenser" .
2. Remove refrigerant pressure sensor from condenser. CAUTION:
When working, be careful not to damage the condenser.
INSTALLATION
Installation is basically the reverse order of removal.
CAUTION:
Apply compressor oil to O-ring of refrigerant pressure sensor when installing it.
Removal and Installation of EvaporatorNJS000FC
REMOVAL
1. Remove low-pressure pipe 2 and high-pressure pipe 3. Refer to ATC-150, "Removal and Installation of
Low-pressure Pipe 2 and High-pressure Pipe 3" .
CAUTION:
Cap or wrap the joint of evaporator, low-pressure pipe 2 and high-pressure pipe 3 with suitable
material such as vinyl tape to avoid the entry of air.
2. Slide evaporator, and then remove it from heater & cooling unit assembly.
3. Remove intake sensor from evaporator, and then remove evap- orator. High-pressure flexible hose bracket mounting bolt
: 5.5 N·m (0.56 kg-m, 49 in-lb)
RJIA2076E
RJIA0928E

BL-1
BODY, LOCK & SECURITY SYSTEM
I BODY
CONTENTS
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SECTION
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Revision: 2006 July 2007 FX35/FX45
BODY, LOCK & SECURITY SYSTEM
PRECAUTIONS .......................................................... 5
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 5
Precautions Necessary for Steering Wheel Rotation
After Battery Disconnect ..................................... ..... 5
OPERATION PROCEDURE ............................ ..... 5
Precautions for Work ........................................... ..... 5
PREPARATION ...................................................... ..... 6
Special Service Tools .......................................... ..... 6
Commercial Service Tools ................................... ..... 6
SQUEAK AND RATTLE TROUBLE DIAGNOSIS . ..... 7
Work Flow ........................................................... ..... 7
CUSTOMER INTERVIEW ................................ ..... 7
DUPLICATE THE NOISE AND TEST DRIVE .. ..... 8
CHECK RELATED SERVICE BULLETINS ...... ..... 8
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ................................................. ..... 8
REPAIR THE CAUSE ...................................... ..... 8
CONFIRM THE REPAIR .................................. ..... 9
Generic Squeak and Rattle Troubleshooting ...... ..... 9
INSTRUMENT PANEL ..................................... ..... 9
CENTER CONSOLE ........................................ ..... 9
DOORS ............................................................ ..... 9
TRUNK ............................................................. ... 10
SUNROOF/HEADLINING ................................ ... 10
SEATS .............................................................. ... 10
UNDERHOOD .................................................. ... 10
Diagnostic Worksheet ......................................... .... 11
HOOD .................................................................... ... 13
Fitting Adjustment ............................................... ... 13
LONGITUDINAL AND LATERAL CLEARANCE
ADJUSTMENT ................................................. ... 13
FRONT END HEIGHT ADJUSTMENT ............ ... 13
SURFACE HEIGHT ADJUSTMENT ................ ... 13
Removal and Installation of Hood Assembly ....... ... 14
REMOVAL ........................................................ ... 15
INSTALLATION ................................................ ... 15
Removal and Installation of Hood Lock Control .. ... 15
REMOVAL ........................................................ ... 15 INSTALLATION ................................................
... 16
Hood Lock Control Inspection ............................. ... 16
RADIATOR CORE SUPPORT ............................... ... 18
Removal and Installation ..................................... ... 18
REMOVAL ........................................................ ... 18
INSTALLATION ................................................ ... 19
FRONT FENDER ................................................... ... 20
Removal and Installation ..................................... ... 20
REMOVAL ........................................................ ... 20
INSTALLATION ................................................ ... 20
POWER DOOR LOCK SYSTEM ........................... ... 21
Component Parts and Harness Connector Location ... 21
System Description .............................................. ... 22
OUTLINE .......................................................... ... 23
CAN Communication System Description ........... ... 24
CAN Communication Unit .................................... ... 24
Schematic/With Intelligent Key ............................ ... 25
Wiring Diagram — D/LOCK —/With Intelligent Key ... 26
Schematic/Without Intelligent Key ....................... ... 31
Wiring Diagram — D/LOCK —/Without Intelligent
Key ...................................................................... ... 32
Terminals and Reference Value for BCM ............ ... 36
Terminals and Reference Value for Intelligent Key
Unit (With Intelligent Key System) ....................... ... 36
Work Flow ............................................................ ... 37
CONSULT-II Function (BCM) .............................. ... 37
CONSULT-II START PROCEDURE ................. ... 37
CONSULT-II APPLICATION ITEMS ................. ... 37
Trouble Diagnosis Chart by Symptom ................. ... 38
Check BCM Power Supply and Ground Circuit ... ... 39
Check Door Switch .............................................. ... 40
CHECK DOOR SWITCH (EXCEPT BACK DOOR
SWITCH) .......................................................... ... 40
CHECK BACK DOOR SWITCH ....................... ... 42
Check Key Switch ................................................ ... 44
Check Door Lock and Unlock Switch .................. ... 46
Check Door Lock Actuator (Driver Side) ............. ... 48
Check Door Lock Actuator (Passenger Side and
Rear LH/RH) ........................................................ ... 49
Check Fuel Lid Lock Actuator .............................. ... 50

BL-10
SQUEAK AND RATTLE TROUBLE DIAGNOSIS
Revision: 2006 July 2007 FX35/FX45
TRUNK
Trunk noises are often caused by a loose jack or loose items put into the trunk by the owner.
In addition look for:
1. Trunk lid dumpers out of adjustment
2. Trunk lid striker out of adjustment
3. The trunk lid torsion bars knocking together
4. A loose license plate or bracket
Most of these incidents can be repaired by adjusting, securing or insulating the item(s) or component(s) caus-
ing the noise.
SUNROOF/HEADLINING
Noises in the sunroof/headlining area can often be traced to one of the following:
1. Sunroof lid, rail, linkage or seals making a rattle or light knocking noise
2. Sunvisor shaft shaking in the holder
3. Front or rear windshield touching headlining and squeaking
Again, pressing on the components to stop the noise while duplicating the conditions can isolate most of these
incidents. Repairs usually consist of insulating with felt cloth tape.
SEATS
When isolating seat noise it's important to note the position the seat is in and the load placed on the seat when
the noise is present. These conditions should be duplicated when verifying and isolating the cause of the
noise.
Cause of seat noise include:
1. Headrest rods and holder
2. A squeak between the seat pad cushion and frame
3. The rear seatback lock and bracket
These noises can be isolated by moving or pressing on the suspected components while duplicating the con-
ditions under which the noise occurs. Most of these incidents can be repaired by repositioning the component
or applying urethane tape to the contact area.
UNDERHOOD
Some interior noise may be caused by components under the hood or on the engine wall. The noise is then
transmitted into the passenger room.
Causes of transmitted underhood noise include:
1. Any component mounted to the engine wall
2. Components that pass through the engine wall
3. Engine wall mounts and connectors
4. Loose radiator mounting pins
5. Hood bumpers out of adjustment
6. Hood striker out of adjustment
These noises can be difficult to isolate since they cannot be reached from the interior of the vehicle. The best
method is to secure, move or insulate one component at a time and test drive the vehicle. Also, engine RPM
or load can be changed to isolate the noise. Repairs can usually be made by moving, adjusting, securing, or
insulating the component causing the noise.

HOOD BL-15
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Revision: 2006 July 2007 FX35/FX45
REMOVAL
1. Support the hood striker with a proper material to prevent it from
falling.
WARNING:
Body injury may occur if no supporting rod is holding the
hood open when removing the hood stay.
2. Remove the hood stays from the stud balls on the body side.
3. Remove the hinge mounting nuts on the hood to remove the hood assembly.
CAUTION:
Operate with two workers, because of its heavy weight.
INSTALLATION
Install in the reverse order of removal.
Removal and Installation of Hood Lock ControlNIS001LP
REMOVAL
1. Remove the front grill. Refer to EI-22, "Removal and Installation" .
2. Remove the front fender protector (LH). Refer to EI-24, "
Removal and Installation" .
3. Disconnect the hood lock cable from the hood lock, and clip it from the radiator core support upper and hood ledge.
PIIA6058E
1. Hood lock 2. Hood lock cable 3. Clip
4. Hood ledge upper front (LH) 5. Dash lower cross member reinforce (LH)
PIIA6017E

BL-18
RADIATOR CORE SUPPORT
Revision: 2006 July 2007 FX35/FX45
RADIATOR CORE SUPPORTPFP:62500
Removal and InstallationNIS001LR
REMOVAL
1. Remove the front fender protector. Refer to EI-24, "Removal and Installation" .
2. Remove the front bumper. Refer to EI-14, "
Removal and Installation" .
3. Remove the ICC. Refer to ACS-75, "
REMOVAL AND INSTALLATION" .
4. Remove the headlamp. Refer to LT- 3 5 , "
Removal and Installation" .
5. Remove the washer tank. Refer to WW-37, "
Removal and Installation of Washer Tank" .
6. Remove the resonator. Refer to EM-17, "
AIR CLEANER AND AIR DUCT" or EM-177, "AIR CLEANER
AND AIR DUCT" .
7. Remove the power steering oil cooler. Refer to PS-41, "
HYDRAULIC LINE" .
8. Remove the ambient sensor. Refer to AT C - 11 6 , "
Removal and Installation" .
9. Remove the crash zone sensor. Refer to SRS-50, "
Removal and Installation" .
10. Remove the horn connector, cooling fan connector and harness clip.
11. Remove the hood lock and disconnect hood lock control cable. Refer to BL-15, "
Removal and Installation
of Hood Lock Control" .
12. Remove the reservoir tank. Refer to CO-41, "
Removal and Installation" or CO-14, "Removal and Installa-
tion" .
13. Remove mounting blots and remove radiator core support. Remove mounting bolts with power tool.
1. Radiator core support assembly 2. Bolt 3. Bolt
4. Horn (High) 5. Air guide (RH) 6. Cooling fan
7. Air guide (LH) 8. Horn (Low)
PIIA6018E

RADIATOR CORE SUPPORT BL-19
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Revision: 2006 July 2007 FX35/FX45
14. After remove radiator core support, remove the horn, cooling fan.
INSTALLATION
Install in the reverse order of removal.

CO-1
ENGINE COOLING SYSTEM
B ENGINE
CONTENTS
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SECTION
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CO
Revision: 2006 July 2007 FX35/FX45
ENGINE COOLING SYSTEM
VQ35DE
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 3
Precautions for Liquid Gasket ............................. ..... 3
REMOVAL OF LIQUID GASKET SEALING ..... ..... 3
LIQUID GASKET APPLICATION PROCEDURE ..... 3
PREPARATION ...................................................... ..... 5
Special Service Tools .......................................... ..... 5
Commercial Service Tools ................................... ..... 6
OVERHEATING CAUSE ANALYSIS ..................... ..... 7
Troubleshooting Chart ......................................... ..... 7
COOLING SYSTEM ............................................... ..... 9
Cooling Circuit ..................................................... ..... 9
System Chart ...................................................... ... 10
ENGINE COOLANT ............................................... ....11
Inspection ............................................................ .... 11
LEVEL CHECK ................................................ .... 11
LEAK CHECK .................................................. .... 11
Changing Engine Coolant ................................... .... 11
DRAINING ENGINE COOLANT ...................... .... 11
REFILLING ENGINE COOLANT ..................... ... 12
FLUSHING COOLING SYSTEM ...................... ... 13
RADIATOR ............................................................. ... 14
Components ........................................................ ... 14
Removal and Installation ..................................... ... 14
REMOVAL ........................................................ ... 14
INSTALLATION ................................................ ... 15
INSPECTION AFTER INSTALLATION ............ ... 15
Checking Radiator Cap ....................................... ... 15
Checking Radiator ............................................... ... 16
RADIATOR (ALUMINUM TYPE) ........................... ... 17
Components ........................................................ ... 17
Disassembly and Assembly ................................ ... 17
PREPARATION ................................................ ... 17
DISASSEMBLY ................................................ ... 17
ASSEMBLY ...................................................... ... 18
INSPECTION ................................................... ... 20 COOLING FAN .......................................................
... 21
Components ........................................................ ... 21
Removal and Installation ..................................... ... 21
REMOVAL ........................................................ ... 21
INSTALLATION ................................................ ... 21
INSPECTION AFTER INSTALLATION ............. ... 21
Disassembly and Assembly ................................. ... 21
DISASSEMBLY ................................................ ... 21
INSPECTION AFTER DISASSEMBLY ............. ... 21
ASSEMBLY ...................................................... ... 21
WATER PUMP ....................................................... ... 22
Components ........................................................ ... 22
Removal and Installation ..................................... ... 22
REMOVAL ........................................................ ... 22
INSPECTION AFTER REMOVAL .................... ... 24
INSTALLATION ................................................ ... 24
INSPECTION AFTER INSTALLATION ............. ... 26
WATER INLET AND THERMOSTAT ASSEMBLY . ... 27
Components ........................................................ ... 27
Removal and Installation ..................................... ... 27
REMOVAL ........................................................ ... 27
INSPECTION AFTER REMOVAL .................... ... 28
INSTALLATION ................................................ ... 28
INSPECTION AFTER INSTALLATION ............. ... 28
WATER OUTLET AND WATER PIPING ................ ... 29
Components ........................................................ ... 29
Removal and Installation ..................................... ... 29
REMOVAL ........................................................ ... 29
INSTALLATION ................................................ ... 30
INSPECTION AFTER INSTALLATION ............. ... 30
SERVICE DATA AND SPECIFICATIONS (SDS) ... ... 31
Standard and Limit ............................................... ... 31
ENGINE COOLANT CAPACITY (APPROXI-
MATE) ............................................................... ... 31
RADIATOR ....................................................... ... 31
THERMOSTAT ................................................. ... 31

CO-2Revision: 2006 July 2007 FX35/FX45
VK45DE
PRECAUTIONS ......................................................... 32
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .............................................................. ... 32
PREPARATION ...................................................... ... 33
Special Service Tools .......................................... ... 33
Commercial Service Tools ................................... ... 33
OVERHEATING CAUSE ANALYSIS ..................... ... 34
Troubleshooting Chart ......................................... ... 34
COOLING SYSTEM ............................................... ... 36
Cooling Circuit ..................................................... ... 36
System Chart ....................................................... ... 37
ENGINE COOLANT ............................................... ... 38
Inspection ............................................................ ... 38
LEVEL CHECK ................................................. ... 38
LEAK CHECK ................................................... ... 38
Changing Engine Coolant .................................... ... 38
DRAINING ENGINE COOLANT ....................... ... 38
REFILLING ENGINE COOLANT ...................... ... 39
FLUSHING COOLING SYSTEM ...................... ... 40
RADIATOR ............................................................. ... 41
Components ........................................................ ... 41
Removal and Installation ..................................... ... 41
REMOVAL ........................................................ ... 41
INSTALLATION ................................................. ... 43
INSPECTION AFTER INSTALLATION ............. ... 43
Checking Radiator Cap ....................................... ... 43
Checking Radiator ............................................... ... 44
RADIATOR (ALUMINUM TYPE) ............................ ... 45
Components ........................................................ ... 45
Disassembly and Assembly ................................. ... 45
PREPARATION ................................................ ... 45
DISASSEMBLY ................................................ ... 45
ASSEMBLY ...................................................... ... 46
INSPECTION .................................................... ... 48 COOLING FAN .......................................................
... 49
Components (Crankshaft Driven type) ................. ... 49
Removal and Installation ...................................... ... 49
REMOVAL ......................................................... ... 49
INSPECTION AFTER REMOVAL ..................... ... 49
INSTALLATION ................................................. ... 49
Components (Motor Driven Type) ........................ ... 50
Removal and Installation ...................................... ... 50
REMOVAL ......................................................... ... 50
INSTALLATION ................................................. ... 50
Disassembly and Assembly (Motor Driven Type) ... 50 DISASSEMBLY ................................................. ... 50
INSPECTION AFTER DISASSEMBLY ............. ... 50
ASSEMBLY ....................................................... ... 50
WATER PUMP ........................................................ ... 51
Components ......................................................... ... 51
Removal and Installation ...................................... ... 51
REMOVAL ......................................................... ... 51
INSPECTION AFTER REMOVAL ..................... ... 52
INSTALLATION ................................................. ... 52
INSPECTION AFTER INSTALLATION ............. ... 52
THERMOSTAT AND WATER CONTROL VALVE .. ... 53
Components ......................................................... ... 53
Removal and Installation ...................................... ... 54
REMOVAL ......................................................... ... 54
INSPECTION AFTER REMOVAL ..................... ... 54
INSTALLATION ................................................. ... 54
INSPECTION AFTER INSTALLATION ............. ... 55
SERVICE DATA AND SPECIFICATIONS (SDS) ... ... 56
Standard and Limit ............................................... ... 56
ENGINE COOLANT CAPACITY (APPROXI-
MATE) ............................................................... ... 56
RADIATOR ........................................................ ... 56
THERMOSTAT .................................................. ... 56
WATER CONTROL VALVE ............................... ... 56

PREPARATION CO-5
[VQ35DE]
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Revision: 2006 July 2007 FX35/FX45
PREPARATIONPFP:00002
Special Service ToolsNBS003JP
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.)
Tool name Description
EG17650301
(J33984-A)
Radiator cap tester adapter Adapting radiator cap tester to radiator cap
and radiator filler neck
a: 28 (1.10) dia.
b: 31.4 (1.236) dia.
c: 41.3 (1.626) dia.
Unit: mm (in)
KV99103510
(—)
Radiator plate pliers A Installing radiator upper and lower tanks
KV99103520
(—)
Radiator plate pliers B Removing radiator upper and lower tanks
KV10111100
(J37228)
Seal cutter Removing chain tensioner cover and water
pump cover
WS39930000
(—)
Tube presser Pressing the tube of liquid gasket
S-NT564
S-NT224
S-NT225
NT046
S-NT052

CO-6
[VQ35DE]
PREPARATION
Revision: 2006 July 2007 FX35/FX45
Commercial Service ToolsNBS003JQ
Tool nameDescription
Power tool Loosening nuts and bolts
Radiator cap tester Checking radiator and radiator cap
PBIC0190E
PBIC1982E