Cold Air Intake INFINITI FX35 2008 User Guide

WATER OUTLET AND WATER PIPINGCO-29
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WATER OUTLET AND WATER PIPING
ComponentINFOID:0000000001325860
Removal and InstallationINFOID:0000000001325861
REMOVAL
1. Remove front engine undercover with power tool.
2. Drain engine coolant from radiator drain plug at the
bottom of radiator, and from water drain plug at the
front of cylinder block. Refer to CO-10, "
Changing Engine Coolant" and CO-22, "Component".
CAUTION:
 Perform this step when the engine is cold.
 Do not spill engine coolant on drive belts.
3. Remove engine cover with power tool. Refer to EM-19, "
Component".
4. Remove air duct (inlet), air duct and air cleaner case assembly. Refer to EM-17, "
Component".
5. Remove radiator hose (upper) and heater hose.
6. Remove the following parts, when remove water outlet.  A/T fluid charging pipe: Refer to AT-241, "
Removal and Installation (2WD Models)".
 Intake manifold collectors (upper and lower). Refer to EM-19, "
Component".
 Rocker cover (right bank). Refer to EM-51, "
Component".
7. Remove engine coolant temperature sensor as necessary. CAUTION:
Be careful not to damage engi ne coolant temperature sensor.
8. Remove water outlet, heater pipe, water bypass hoses and water pipe.
INSTALLATION
1. Harness bracket 2. Water hose 3. Water bypass hose
4. Engine coolant temperature sensor 5. Gasket 6. Water outlet
7. Heater hose 8. Water pipe 9. Radiator hose (upper)
10. Heater pipe 11. Washer 12. O-ring
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THERMOSTAT AND WATER CONTROL VALVECO-53
< SERVICE INFORMATION > [VK45DE]
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 Refer to
GI-8, "Component" for symbols in the figure.
Removal and InstallationINFOID:0000000001325885
REMOVAL
1. Drain engine coolant from drain plugs on radiat or and both side of cylinder block. Refer to CO-37, "Chang-
ing Engine Coolant" and EM-242, "Disassembly and Assembly".
CAUTION:
 Perform this step when engine is cold.
 Do not spill engine coolant on drive belts.
2. Remove engine cover with power tool. Refer to EM-169, "
Component".
3. Remove air duct (inlet). Refer to EM-173, "
Component".
4. Disconnect water suction hose from water inlet.
5. Remove water inlet and thermostat. CAUTION:
Do not disassemble thermostat.
6. Remove intake manifolds (upper and lower). Refer to EM-175, "
Component".
7. Disconnect radiator hose (upper) and wa ter hoses from thermostat housing.
8. Disconnect heater hoses from water outlet and heater pipe.
9. Remove thermostat housing, water outlet pipe, water connector, water control valve, water outlet and heater pipe.
CAUTION:
Do not disassemble water control valve.
INSPECTION AFTER REMOVAL
 Make sure that valves both in thermostat and water c ontrol valve are completely closing at normal tempera-
ture.
 Place a thread so that it is caught in the valves of the thermostat
and water control valve. Immerse fully in a container filled with
water. Heat while stirring. (The example in the figure shows ther-
mostat.)
 The valve opening temperature is the temperature at which the valve opens and falls from the thread.
 Continue heating. Check the maximum valve lift. NOTE:
The maximum valve lift standard temperature for water control
valve is the reference value.
 After checking the maximum valve lift, lower the water tempera-
ture and check the valve closing temperature.
Standard values:
 If the malfunctioning condition, when closing valve at nor mal temperature, or measured values are out of the
standard, replace thermostat and/or water control valve.
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
Be careful not to spill engine coolant over en gine room. Use rag to absorb engine coolant.
Thermostat and Water Control Valve
D. To heater core E. To cylinder head (left bank) F. To cylinder head (right bank)
G. To intake manifold adapter
SLC252B
Thermostat Water control valve
Valve opening temperature 80 - 84 °C (176 - 183 °F) 93.5 - 96.5 °C (200 - 206 °F)
Maximum valve lift More than 10 mm/95
°C
(0.39 in/203 °F) More than 8 mm/108
°C
(0.315 in/226 °F)
Valve closing temperature 77 °C (171 °F) 90 °C (194 °F)
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EC-94
< SERVICE INFORMATION >[VQ35DE]
TROUBLE DIAGNOSIS

If DTC U1000 or U1001 is displayed with other DT C, first perform the trouble diagnosis for DTC
U1000, U1001. Refer to EC-146
.
 If DTC U1010 is displayed with other DTC, fi rst perform the trouble diagnosis for DTC U1010.
Refer to EC-148
.
*: Models with ICC.Priority Detected items (DTC)
1  U1000 U1001 CAN communication line  U1010 CAN communication
 P0101 P0102 P0103 Mass air flow sensor
 P0112 P0113 P0127 Intake air temperature sensor
 P0117 P0118 P0125 Engine coolant temperature sensor
 P0128 Thermostat function
 P0122 P0123 P0222 P0223 P1225 P1226 P2135 Throttle position sensor
 P0181 P0182 P0183 Fuel tank temperature sensor
 P0327 P0328 Knock sensor
 P0335 Crankshaft position sensor (POS)
 P0340 P0345 Camshaft position sensor (PHASE)
 P0460 P0461 P0462 P0463 Fuel level sensor
 P0500 Vehicle speed sensor
 P0605 ECM
 P0643 Sensor power supply
 P0700 TCM
 P0705 Park/neutral position (PNP) switch
 P0850 Park/neutral position (PNP) switch
 P1610 - P1615 NATS
 P2122 P2123 P2127 P2128 P2138 Accelerator pedal position sensor
2  P0031 P0032 P0051 P0052 Air fuel ratio (A/F) sensor 1 heater  P0037 P0038 P0057 P0058 Heated oxygen sensor 2 heater
 P0075 P0081 Intake valve timing control solenoid valve
 P0130 P0131 P0132 P0133 P0150 P0151 P0152 P0153 P2A00 P2A03 Air fuel ratio (A/F) sensor 1
 P0137 P0138 P0139 P0157 P0158 P0159 Heated oxygen sensor 2
 P0441 EVAP control system purge flow monitoring
 P0443 P0444 P0445 EVAP canister purge volume control solenoid valve
 P0447 P0448 EVAP canister vent control valve
 P0451 P0452 P0453 EVAP control system pressure sensor
 P0550 Power steering pressure sensor
 P0603 ECM power supply
 P0710 P0717 P0720 P0731 P0732 P0733 P0734 P0735 P0740 P0744 P0745 P1730 P1752 P1757 P1762 P1767
P1772 P1774 A/T related sensors, solenoid valves and switches
 P1217 Engine over temperature (OVERHEAT)
 P1805 Brake switch
 P2100 P2103 P2118 Electric throttle control actuator
 P2101 Electric throttle control function
3  P0011 P0021 Intake valve timing control  P0171 P0172 P0174 P0175 Fuel injection system function
 P0300 - P0306 Misfire
 P0420 P0430 Three way catalyst function
 P0442 EVAP control system (SMALL LEAK)
 P0455 EVAP control system (GROSS LEAK)
 P0456 EVAP control sys tem (VERY SMALL LEAK)
 P0506 P0507 Idle speed control system
 P1148 P1168 Closed loop control
 P1211 TCS control unit
 P1212 TCS communication line
 P1421 COLD START CONTROL
 P1564 ICC steering switch/ASCD steering switch
 P1568 ICC command valve*
 P1572 ICC brake switch/ASCD brake switch
 P1574 ICC vehicle speed sensor/ASCD vehicle speed sensor
 P1715 Turbine revolution sensor
 P2119 Electric throttle control actuator
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DTC P1421 COLD START CONTROLEC-451
< SERVICE INFORMATION > [VQ35DE]
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DTC P1421 COLD START CONTROL
DescriptionINFOID:0000000001326309
ECM controls ignition timing and engine idle speed when engine is started with prewarming up condition.
This control promotes the activation of three way ca
talyst by heating the catalyst and reduces emissions.
On Board Diagnosis LogicINFOID:0000000001326310
DTC Confirmation ProcedureINFOID:0000000001326311
NOTE:
 If DTC Confirmation Procedure has been previously conduc ted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
 If DTC P1421 is displayed with other DTC, firs t perform the trouble diagnosis for other DTC.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
WITH CONSULT-III
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Select “DATA MONITOR” mode with CONSULT-III.
4. Check that the “COOLAN TEMP/S” indication is between 4°C (39 °F) and 36 °C (97 °F).
If “COOLAN TEMP/S” indication is within the specified value, go to the following step.
If “COOLANT TEMP/S” indication is out of the specified value, cool engine down or warm engine up and
go to step 1.
5. Start engine and let it idle for 5 minutes.
6. Check 1st trip DTC.
7. If 1st trip DTC is detected, go to EC-451, "
Diagnosis Procedure".
WITH GST
Follow the procedure “WITH CONSULT-III” above.
Diagnosis ProcedureINFOID:0000000001326312
1.PERFORM IDLE AIR VOLUME LEARNING
Perform EC-85, "
Idle Air Volume Learning".
Is Idle Air Volume Learning carried out successfully?
Ye s o r N o
Yes >> GO TO 2.
No >> Follow the instruction of Idle Air Volume Learning.
2.CHECK INTAKE SYSTEM
Check for the cause of intake air volume lacking. Refer to the following.
 Crushed intake air passage
 Intake air passage clogging
OK or NG
OK >> GO TO 3.
NG >> Repair or replace malfunctioning part
3.CHECK FUEL INJECTION SYSTEM FUNCTION
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1421
1421 Cold start emission reduction
strategy monitoring ECM does not control ignition timing and engine
idle speed properly when engine is started with
prewarming up condition.  Lack of intake air volume
 Fuel injection system
ECM
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TROUBLE DIAGNOSISEC-671
< SERVICE INFORMATION > [VK45DE]
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Fail-Safe ChartINFOID:0000000001326525
When the DTC listed below is detected, the EC
M enters fail-safe mode and the MIL lights up.
Priority Detected items (DTC)
1  U1000 U1001 CAN communication line  U1010 CAN communication
 P0101 P0102 P0103 Mass air flow sensor
 P0112 P0113 P0127 Intake air temperature sensor
 P0117 P0118 P0125 Engine coolant temperature sensor
 P0122 P0123 P0222 P0223 P1225 P1226 P2135 Throttle position sensor
 P0128 Thermostat function
 P0181 P0182 P0183 Fuel tank temperature sensor
 P0327 P0328 P0332 P0333 Knock sensor
 P0335 Crankshaft position sensor (POS)
 P0340 Camshaft posi tion sensor (PHASE)
 P0460 P0461 P0462 P0463 Fuel level sensor
 P0500 Vehicle speed sensor
 P0605 ECM
 P0643 Sensor power supply
 P0700 TCM
 P0705 Park/neutral position (PNP) switch
 P0850 Park/neutral position (PNP) switch
 P1610 - P1615 NATS
 P2122 P2123 P2127 P2128 P2138 Accelerator pedal position sensor
2  P0031 P0032 P0051 P0052 Air fuel ratio (A/F) sensor 1 heater  P0037 P0038 P0057 P0058 Heated oxygen sensor 2 heater
 P0075 P0081 Intake valve timing control solenoid valve
 P0130 P0131 P0132 P0133 P0150 P0151 P0152 P0153 P2A00 P2A03 Air fuel ratio (A/F) sensor 1
 P0137 P0138 P0139 P0157 P0158 P0159 Heated oxygen sensor 2
 P0441 EVAP control system purge flow monitoring
 P0443 P0444 P0445 EVAP canister purge volume control solenoid valve
 P0447 P0448 EVAP canister vent control valve
 P0451 P0452 P0453 EVAP control system pressure sensor
 P0550 Power steering pressure sensor
 P0603 ECM power supply
 P0710 P0717 P0720 P0731 P0732 P0733 P0734 P0735 P0740 P0744 P0745 P1730 P1752 P1757 P1762 P1767
P1772 P1774 A/T related sensors, solenoid valves and switches
 P1140 P1145 Intake valve timing control position sensor
 P1217 Engine over temperature (OVERHEAT)
 P1805 Brake switch
 P2100 P2103 Throttle control motor relay
 P2101 Electric throttle control function
 P2118 Throttle control motor
3  P0011 P0021 Intake valve timing control  P0171 P0172 P0174 P0175 Fuel injection system function
 P0300 - P0308 Misfire
 P0420 P0430 Three way catalyst function
 P0442 P0456 EVAP co ntrol system (SMALL LEAK, VERY SMALL LEAK)
 P0455 EVAP control system (GROSS LEAK)
 P0506 P0507 Idle speed control system
 P1148 P1168 Closed loop control
 P1211 TCS control unit
 P1212 TCS communication line
 P1421 Cold start control
 P1564 ICC steering switch / ASCD steering switch
 P1568 ICC command value
 P1572 ICC brake switch / ASCD brake switch
 P1574 ICC vehicle speed sensor / ASCD vehicle speed sensor
 P1715 Turbine revolution sensor
 P1800 VIAS control solenoid valve
 P2119 Electric throttle control actuator
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DTC P1421 COLD START CONTROLEC-1045
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DTC P1421 COLD START CONTROL
DescriptionINFOID:0000000001326914
ECM controls ignition timing and engine idle speed when engine is started with prewarming up condition.
This control promotes the activation of three way ca
talyst by heating the catalyst and reduces emissions.
On Board Diagnosis LogicINFOID:0000000001326915
DTC Confirmation ProcedureINFOID:0000000001326916
NOTE:
 If DTC Confirmation Procedure has been previously conduc ted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
 If DTC P1421 is displayed with other DTC, firs t perform the trouble diagnosis for other DTC.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
WITH CONSULT-III
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Select “DATA MONITOR” mode with CONSULT-III.
4. Check that the “COOLAN TEMP/S” indication is between 4°C (39 °F) and 36 °C (97 °F).
If “COOLAN TEMP/S” indication is within the specified value, go to the following step.
If “COOLANT TEMP/S” indication is out of the specified value, cool engine down or warm engine up and
go to step 1.
5. Start engine and let it idle for 5 minutes.
6. Check 1st trip DTC.
7. If 1st trip DTC is detected, go to EC-1045, "
Diagnosis Procedure".
WITH GST
Follow the procedure “WITH CONSULT-III” above.
Diagnosis ProcedureINFOID:0000000001326917
1.PERFORM IDLE AIR VOLUME LEARNING
Perform EC-663, "
Idle Air Volume Learning".
Is Idle Air Volume Learning carried out successfully?
Ye s o r N o
Yes >> GO TO 2.
No >> Follow the instruction of Idle Air Volume Learning.
2.CHECK INTAKE SYSTEM
Check for the cause of intake air volume lacking. Refer to the following.
 Crushed intake air passage
 Intake air passage clogging
OK or NG
OK >> GO TO 3.
NG >> Repair or replace malfunctioning part
3.CHECK FUEL INJECTION SYSTEM FUNCTION
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1421
1421 Cold start emission reduction
strategy monitoring ECM does not control ignition timing and engine
idle speed properly when engine is started with
prewarming up condition.  Lack of intake air volume
 Fuel injection system
ECM
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EM-20
< SERVICE INFORMATION >[VQ35DE]
INTAKE MANIFOLD COLLECTOR
1. Remove engine cover with power tool.
2. Disconnect water hoses from intake manifold collector (upper), attach blind plug to prevent engine coolant
leakage.
CAUTION:
 Perform this step when the engine is cold.
 Do not spill engine coolant on drive belts.
3. Remove air cleaner case and air duct. Refer to EM-17, "
Component".
4. Remove electric throttle control actuator as the following:
a. Disconnect harness connector.
b. Loosen mounting bolts in reverse order as shown in the figure. CAUTION:
 Handle carefully to avoid an y shock to electric throttle
control actuator.
 Do not disassemble.
5. Remove fuel sub-tube mounting bolt to disconnect from r ear of intake manifold collector (lower). Refer to
EM-45, "
Component".
6. Disconnect vacuum hose and water hose from intake manifold collector (upper).
7. Remove EVAP canister purge volume control solenoid valve bracket mounting bolt from intake manifold collector (upper).
SBIA0486E
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EM-54
< SERVICE INFORMATION >[VQ35DE]
FRONT TIMING CHAIN CASE
FRONT TIMING CHAIN CASE
Removal and InstallationINFOID:0000000001325728
NOTE:
 This section describes removal/installation procedure
of front timing chain case and timing chain related
parts without removing oil pan (upper) on the vehicle.
 When oil pan (upper) needs to be removed or installed, or when rear timing chain case is removed or installed, remove oil pans (upper and lower) first. Then remove front timing chain case, timing chain related
parts, and rear timing chain case in this order, and install in reverse order of removal. Refer to EM-64, "
Com-
ponent".
 Refer to EM-64, "
Component" for component parts location.
REMOVAL
1. Disconnect negative battery terminal. Refer to SC-4, "How to Handle Battery".
2. Remove engine cover with power tool. Refer to EM-19, "
Component".
3. Remove air cleaner case assembly. Refer to EM-17, "
Component".
4. Remove front and rear engine undercover with power tool.
5. Release the fuel pressure. Refer to EC-87, "
Fuel Pressure Check".
6. Drain engine oil. Refer to LU-7, "
Changing Engine Oil".
CAUTION:
 Perform this step when the engine is cold.
 Do not spill engine oil on drive belts.
7. Drain engine coolant from radiator. Refer to CO-10, "
Changing Engine Coolant".
CAUTION:
 Perform this step when the engine is cold.
 Do not spill engine coolant on drive belts.
8. Separate engine harnesses removing their brackets from front timing chain case.
9. Remove drive belts. Refer to EM-15, "
Removal and Installation".
10. Remove intake manifold colle ctors (upper and lower). Refer to EM-19, "
Component".
11. Remove power steering oil pump from bracket with piping connected, and temporarily secure it aside.
Refer to PS-27, "
On-Vehicle Inspection and Service".
12. Remove power steering oil pump bracket. Refer to PS-27, "
On-Vehicle Inspection and Service".
13. Remove alternator. Refer to SC-19, "
System Description".
14. Remove water bypass hose, water hose clamp and idler pulley bracket from front timing chain case.
15. Remove intake valve timing control covers.  Loosen mounting bolts in reverse order as shown in the figure.
 Use the seal cutter [SST: KV10111100 (J37228)] to cut liquidgasket for removal.
CAUTION:
Shaft is internally jointed wi th camshaft sprocket (INT) cen-
ter hole. When removing, keep it horizontal until it is com-
pletely disconnected.
SEM728G
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TIMING CHAINEM-65
< SERVICE INFORMATION > [VQ35DE]
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Removal and InstallationINFOID:0000000001325730
NOTE:
 This section describes procedures for removing/installing front timing chain case and timing chain related
parts, and rear timing chain case, when oil pan (upper) needs to be removed/installed for engine overhaul,
etc.
 To remove/install front timing chain case, timing chain, and its related parts without removing oil pan (upper),
refer to EM-54, "
Removal and Installation".
REMOVAL
1. Remove front tire.
2. Disconnect negative battery terminal.
3. Remove engine cover with power tool. Refer to EM-19, "
Component".
4. Remove air cleaner case assembly. Refer to EM-17, "
Component".
5. Remove front and rear engine undercover with power tool.
6. Release the fuel pressure. Refer to EC-87, "
Fuel Pressure Check".
7. Drain engine coolant from radiator. Refer to CO-10, "
Changing Engine Coolant".
CAUTION:
 Perform this step when the engine is cold.
 Do not spill engine coolant on drive belts.
8. Drain engine oil. Refer to LU-7, "
Changing Engine Oil".
CAUTION:
 Perform this step when the engine is cold.
 Do not spill engine oil on drive belts.
9. Remove engine harnesses.
10. Remove intake manifold collectors (upper and lower). Refer to EM-19, "
Component".
11. Remove radiator cooling fan assembly. Refer to CO-20, "
Component".
12. Remove drive belts. Refer to EM-15, "
Removal and Installation".
13. Remove A/C compressor from bracket with piping c onnected, and temporarily secure it aside. Refer to
ATC-121, "
Component".
14. Remove power steering oil pump from bracket with piping connected, and temporarily secure it aside.
Refer to PS-27, "
On-Vehicle Inspection and Service".
15. Remove power steering oil pump bracket. Refer to PS-27, "
On-Vehicle Inspection and Service".
16. Remove alternator. Refer to SC-19, "
System Description".
17. Remove water bypass hose, water hose clamp and id ler pulley bracket from front timing chain case.
18. Remove intake valve timing control covers.
10. Camshaft sprocket (INT) 11. Slack guide 12. Crankshaft sprocket
13. Timing chain tensioner (primary) 14. Intake valve timing control cover 15. Collared O-ring
16. O-ring 17. Chain tensioner cover 18. Intake valve timing control cover
19. Water hose clamp 20. Spacer 21. Idler pulley
22. Crankshaft pulley 23. Front oil seal 24. Idler pulley
25. A/C compressor bracket 26. Water pump cover 27. Bracket
28. Front timing chain case 29. Bracket 30. Rear timing chain case
31. O-ring 32. Tension guide 33. Water drain plug (front side)
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EM-176
< SERVICE INFORMATION >[VK45DE]
INTAKE MANIFOLD
 Refer to
GI-8, "Component" for symbols in the figure.
Removal and InstallationINFOID:0000000001325775
REMOVAL
WARNING:
To avoid the danger of being scalded, never drai n the engine coolant when the engine is hot.
1. Remove engine cover with power tool.
2. Release fuel pressure. Refer to EC-665, "
Fuel Pressure Check".
3. Remove air duct (inlet), power duct, air cleaner case and air duct and resonator assembly. Refer to EM-
173, "Component".
4. Drain engine coolant from radiator. Refer to CO-37, "
Changing Engine Coolant".
CAUTION:
 Perform this step when the engine is cold.
 Do not spill engine coolant on drive belts.
7. EVAP service port 8. EVAP tube 9. Vacuum hose
10. Vacuum hose 11. PCV hose 12. PCV tube
13. PCV hose 14. PCV hose 15. Water hose
16. EVAP hose 17. Water hose 18. Intake manifold adapter
19. Gasket 20. Electric throttle control actuator 21. Gasket
22. Gasket 23. Intake manifold (lower) 24. Vacuum hose
25. VIAS control solenoid valve 26. Vacuum hose 27. Vacuum hose
28. Vacuum tank 29. Vacuum hose 30. Engine cover bracket (LH)
31. Vacuum hose 32. Water hose 33. Gasket
34. Intake manifold (upper)
A. To centralized under-floor piping B. To rocker cover (right bank) C. To rocker cover (left bank)
D. To thermostat housing E. To air duct and resonator assembly F. To heater pipe
PBIC4553E
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