Brake INFINITI FX35 2008 Service Manual

MA-8
< SERVICE INFORMATION >
PERIODIC MAINTENANCE
NOTE:
(1) After 60,000 miles (96,000 km) or 48 months, inspect every 15,000 miles (24,000 km) or 12 months. Replace the drive belts if found
damaged or if the auto belt tensioner reading (only for VK45DE engine) reaches the maximum limit.
(2) Maintenance-free item. For service procedures, refer to FL section.
(3) After 60,000 miles (96,000 km) or 48 months, replace every 30,000 miles (48,000 km) or 24 months.
(4) If valve noise increases, inspect valve clearance.
* Maintenance items and intervals with “*” are recommended by INFINITI for reliable vehicle operation. The owner need not perfo rm
such maintenance in order to maintain the emission warranty or manufacturer recall liability. Other maintenance items and inter vals are
required
CHASSIS AND BODY MAINTENANCE
Abbreviations: R = Replace. I = Inspec t. Correct or replace if necessary.
NOTE:
(1) Using automatic transmission fluid other than Genuine NISSAN Matic J ATF will cause deterioration in driveability and
automatic transmission durability, and may damage the automatic transmission, which is not covered by the INFINITI new
vehicle limited warranty.
(2) Refer to “Tire rotation” under the “GENERAL MAINTENANCE” heading earlier in this section.
Engine coolant NOTE (3) R*
MA-12
, MA-19
Engine oil R R R R R R R R MA-15, MA-22
Engine oil filter (Use genuine
NISSAN engine oil filter or equiv-
alent.) RRRR R RRR
MA-16
, MA-23
Spark plugs (PLATINUM-
TIPPED type) Replace every 105,000 miles (169,000 km).
MA-17, MA-24
Intake & exhaust valve clear-
ance* NOTE (4)
EM-91, EM-218
MAINTENANCE OPERATION MAINTENANCE INTERVAL
Reference Sec-
tion - Page or -
Content Title
Perform at number of miles, kilo-
meters or months, whichever
comes first. Miles x 1,000
(km x 1,000)
Months 7.5
(12)
6 15
(24)
12 22.5
(36)
18 30
(48)
24 37.5
(60)
30 45
(72)
36 52.5
(84)
42 60
(96)
48
MAINTENANCE OPERATION MAINTENANCE INTERVAL
Reference Sec-
tion - Page or - Content Title
Perform at number of miles, kilo-
meters or months, whichever
comes first. Miles x 1,000
(km x 1,000) Months 7.5
(12) 6 15
(24) 12 22.5
(36) 18 30
(48) 24 37.5
(60) 30 45
(72) 36 52.5
(84) 42 60
(96) 48
Brake lines & cables IIIIMA-32
Brake pads & rotors
IIIIMA-32
Automatic transmission & trans-
fer fluid & differential gear oilNOTE (1) IIII MA-26,
MA-28,
MA-29
Steering gear, linkage & transfer
gear, axle & suspension parts I I MA-33,
MA-34
Tire rotation NOTE (2) MA-3,
MA-31
Drive shaft boots and propeller
shaft (AWD models) IIII
MA-34, MA-29
Exhaust system
IIMA-26
In-cabin microfilter
RRRRAT C - 1 0 7
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

RECOMMENDED FLUIDS AND LUBRICANTSMA-9
< SERVICE INFORMATION >
C
DE
F
G H
I
J
K
M A
B
MA
N
O P
RECOMMENDED FLUIDS AND LUBRICANTS
Fluids and LubricantsINFOID:0000000001328897
*1: For further details, see “Engine Oil Recommendation”.
*2: Using automatic transmission fluid other than Genuine NISSAN Matic J ATF will cause deterioration in driveability and
automatic transmission durability, and may damage the automatic transmission, which is not covered by the INFINITI new
vehicle limited warranty.
*3: For hot climates, viscosity SAE 90 is suitable for ambient temperatures above 0 °C (32 °F).
*4: Canada NISSAN Au tomatic Transmission Fluid or DEXRON
TM VI type ATF may also be used.
*5: Available in mainland U.S.A. through your INFINITI dealer.
Engine Oil RecommendationINFOID:0000000001328898
NISSAN recommends the use of an energy conser ving oil in order to improve fuel economy.
Select only engine oils that meet the American Petroleum Institute (API) certification and International Lubri-
cant Standardization and Approval Committee (ILSAC) certification and SAE viscosity standard. These oils
have the API certification mark on the front of the c ontainer. Oils which do not have the specified quality label
should not be used as they could cause engine damage.
Capacity (Approximate)
Recommended Fluids/Lubricants
US measure Imp mea-
sure Liter
Engine oil
Drain and
refill With oil fil-
ter change
VK45DE 6-1/8 qt 5-1/8 qt 5.8
 Engine oil with API Certification Mark*1
 Viscosity SAE 5W-30
VQ35DE 5 qt 4 - 1/8 qt 4.7
Without oil
filter
change VK45DE 5-1/2 qt 4-5/8 qt 5.2
VQ35DE 4-5/8 qt 3-7/8 qt 4.4
Dry engine (Overhaul) VK45DE 7-3/8 qt 6-1/8 qt 7.0
VQ35DE 5-3/4 qt 4-3/4 qt 5.4
Cooling
system With res-
ervoir tank
VK45DE 10-5/8 qt 8-3/4 qt 10.0
Genuine NISSAN Long Life Antifreeze/ Coolant
or equivalent
VQ35DE 9-1/8 qt 7-5/8 qt 8.6
Reservoir
tank VK45DE 7/8 qt 3/4 qt 0.8
VQ35DE 7/8 qt 3/4 qt 0.8
Automatic transmission fluid 10-7/8 qt 9-1/8 qt 10.3 Genuine NISSAN Matic J ATF *2
Differential gear oil Front 1-3/8 pt 1-1/8 pt 0.65 Genuine NI
SSAN Differential Oil Hypoid Super
GL-5 80W-90 or API GL-5, Viscosity SAE 80W-
90 *3
Rear 3 pt 2-1/2 pt 1.40
Transfer fluid 2-5/8 pt 2-1/4 pt 1.25 Genuine NISSAN Matic D ATF (Continental U.S.
and Alaska) or Canada NISSAN Automatic
Transmission Fluid or equivalent (if available)
Power steering fluid (PSF) 1-1/8 qt 7/8 qt 1.0 Genuine NISSAN PSF or equivalent*4
Brake fluid — — — Genuine NISSAN Super He
avy Duty Brake Flu-
id*5 or equivalent
DOT 3 (US FMVSS No. 116)
Multi-purpose grease — — — NLGI No. 2 (Lithium soap base)
Windshield washer fluid — — — Genuine NISSAN Windshie
ld Washer Concen-
trate Cleaner & Antifreeze or equivalent
Fuel
recommendation VK45DE — — —
Refer to
GI-5, "
Precaution for Fuel (Unleaded
Premium Gasoline Required)"
VQ35DE——— Refer to
GI-5, "Precaution for Fuel (Unleaded
Premium Gasoline Recommended)"
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

MA-26
< SERVICE INFORMATION >
CHASSIS AND BODY MAINTENANCE
CHASSIS AND BODY MAINTENANCE
Checking Exhaust SystemINFOID:0000000001328918
Check exhaust pipes, muffler and mounting for improper attachment,
leaks, cracks, damage, chafing or deterioration.
 If anything is found, repair or replace damaged parts.
Checking A/T FluidINFOID:0000000001328919
1. Warm up engine.
2. Check for A/T fluid leakage.
3. Loosen the level gauge bolt.
4. Before driving, A/T fluid level can be checked at A/T fluid tem-
peratures of 30 to 50 °C (86 to 122 °F) using “COLD” range on A/
T fluid level gauge as follows.
a. Park vehicle on level surface and set parking brake.
b. Start engine and move selector lever through each gear posi- tion. Leave selector lever in “P” position.
c. Check A/T fluid level with engine idling.
d. Remove A/T fluid level gauge and wipe clean with lint-free paper.
CAUTION:
When wiping away the A/T flui d level gauge, always use
lint-free paper, not a cloth one.
e. Re-insert A/T fluid level gauge into A/T fluid charging pipe as far as it will go. CAUTION:
To check A/T fluid level, insert the A/T fluid level gauge until the cap contacts the end of the A/T
fluid charging pipe, with the A/ T fluid level gauge reversed from the normal attachment conditions.
f. Remove A/T fluid level gauge and note reading. If reading is at low side of range, add ATF to the A/T fluid
charging pipe.
CAUTION:
Do not overfill.
5. Drive vehicle for approximately 5 minutes in urban areas.
6. Make the A/T fluid temperature approximately 65 °C (149 °F).
NOTE:
SMA211A
SCIA7120E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

MA-32
< SERVICE INFORMATION >
CHASSIS AND BODY MAINTENANCE
Checking Brake Fluid Level and Leaks
INFOID:0000000001328928
 If fluid level is extremely low, check brake system for leaks.
Checking Brake Line and CablesINFOID:0000000001328929
 Check brake fluid lines and parking brake cables for improper
attachment, leaks, chafing, abrasions, deterioration, etc.
Changing Brake FluidINFOID:0000000001328930
1. Drain brake fluid from each bleed valve.
2. Refill until new brake fluid comes out from each bleed valve.
Use same procedure as in bleeding hydraulic system to refill
brake fluid.
Refer to BR-8, "
Bleeding Brake System".
 Refill with recommended Genuine NISSAN Super Heavy Duty Brake Fluid or equivalent DOT 3 (US FMVSS No. 116).
Refer to MA-9
.
 Never reuse drained brake fluid.
 Be careful not to splash brake fluid on painted areas.
Checking Disc BrakeINFOID:0000000001328931
ROTOR
Check condition, wear, and damage.
CALIPER
 Check for leakage.
SBR451D
SBR389C
SBR419C
Front Rear
Standard thickness 34.0 mm (1.339 in) 16.0 mm (0.630 in)
Runout limit (with the disc rotor attached
to the vehicle) 0.04 mm (0.0016 in) 0.05mm (0.0020 in)
Wear limit 32.0 mm (1.260 in) 14.0 mm (0.551 in)
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

PB-1
BRAKES
C
DE
G H
I
J
K L
M
SECTION PB
A
B
PB
N
O P
CONTENTS
PARKING BRAKE SYSTEM
SERVICE INFORMATION .. ..........................2
PREPARATION .............................................. .....2
Commercial Service Tool .................................... ......2
PARKING BRAKE SYSTEM ...............................3
On-Vehicle Inspection ......................................... ......3
PARKING BRAKE CONTROL ............................4
Component .......................................................... ......4
Removal and Installation ..................................... .....4
PARKING BRAKE SHOE ..................................6
Component ...............................................................6
Removal and Installation ..........................................6
SERVICE DATA AND SPECIFICATIONS
(SDS) ..................................................................
9
Parking Drum Brake .................................................9
Parking Brake Control ..............................................9
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

PARKING BRAKE SYSTEMPB-3
< SERVICE INFORMATION >
C
DE
G H
I
J
K L
M A
B
PB
N
O P
PARKING BRAKE SYSTEM
On-Vehicle InspectionINFOID:0000000001327646
PEDAL STROKE
• When parking brake pedal is operated with a force of 200 N (20.4 kg, 44.9 lb), make sure the parking brake
pedal stroke is within the specified number of notches . (Check it by listening and counting the ratchet clicks.)
 Make sure that brake warning lamp comes on when parking brake pedal is depressed with in one notch.
INSPECT COMPONENTS
 Make sure the components are installed properly (check for looseness, backlash, etc.).
 Check parking brake pedal assembly for bend, damage and cracks, and replace if necessary.
 Check cable for wear and damage, and replace if necessary.
 Check parking brake switch for malfunction, and replace if necessary.
ADJUSTMENT
1. Insert a deep socket wrench to rotate adjusting nut and loosen cable sufficiently. Then, return pedal.
2. Remove tires from vehicle with power tool.
3. Using wheel nuts, fix disc rotor to hub and prevent it from tilting.
4. Remove adjusting hole plug installed on disc rotor. Using a flat- bladed screwdriver, turn adjuster to clockwise in the figure until
disc rotor is locked. After locking, turn adjuster to opposite direc-
tion by 5 or 6 notches.
5. Rotate disc rotor to make sure that there is no drag. Then install adjusting hole plug.
6. After adjusting the clearance of rear shoes, with no drag on rear brake, adjuster cable as follows:
a. Operate pedal 10 or more times with a force of 490 N (50 kg, 110 lb).
b. Depress pedal until a deep socket wrench can be inserted. Insert deep socket, and rotate adjusting nut to adjust pedal stroke.
CAUTION:
Do not reuse adjusting nut after removing it.
c. When parking brake pedal is operated with a force of 200 N (20.4 kg, 44.9 lb), make sure the stroke is
within the specified number of notches. (Check it by listening and counting the ratchet clicks.)
d. With parking brake pedal completely returned, make sure there is no drag on rear brake. Pedal stroke : 4
− 5 notches
SFIA1139E
Pedal stroke : 4 − 5 notches
PFIA0295E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

PB-4
< SERVICE INFORMATION >
PARKING BRAKE CONTROL
PARKING BRAKE CONTROL
ComponentINFOID:0000000001327647
Removal and InstallationINFOID:0000000001327648
REMOVAL
1. Remove front kicking plate (driver side). Refer to IP-11, "Removal and Installation".
2. Remove front body side welt (driver side). Refer to EI-38
.
3. Remove dash side finisher (driver side). Refer to IP-10
.
4. Remove instrument lower panel (driver side). Refer to IP-10
.
5. Remove adjusting nut.
6. Remove front cable installation bolts, nuts, and lock plate, then remove front cable from the vehicle.
7. Remove heat insulator between center muffler and rear propeller shaft.
8. Remove exhaust center muffler. Refer to EX-3
.
9. Remove propeller shaft. Refer to PR-9, "
Removal and Installation".
10. Remove rear disc caliper and disc rotors. Refer to BR-25, "
Removal and Installation of Brake Caliper
Assembly".
11. Remove parking brake shoe, and remove r ear cable from toggle lever. Refer to PB-6
.
1. Device assembly 2. Spring insulator 3. Return spring
4. Lock plate 5. Front cable 6. Return spring
7. Rear left cable 8. Rear right cable 9. Pin
10. Adjusting nut
SFIA1943E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

PARKING BRAKE CONTROLPB-5
< SERVICE INFORMATION >
C
DE
G H
I
J
K L
M A
B
PB
N
O P
12. Remove right and left rear cables installation nuts, bolts, and remove right and left rear cable assembly from the vehicle.
INSTALLATION
1. Install in the reverse order of removal. Tighten the mounting bolts and nuts to the specified torque. Referto PB-4, "
Component".
CAUTION:
Do not reuse adjusting nut after removing it.
2. Adjust parking brake. Refer to PB-3, "
On-Vehicle Inspection".
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

PB-6
< SERVICE INFORMATION >
PARKING BRAKE SHOE
PARKING BRAKE SHOE
ComponentINFOID:0000000001327649
Removal and InstallationINFOID:0000000001327650
REMOVAL
WARNING:
Clean brakes with a vacuum dust collector to minimize the hazard of air borne particles or other mate-
rials.
CAUTION:
• Remove wheel, and remove disc rotor with parki ng brake pedal completely released. Refer to BR-25,
"Removal and Installation of Brake Caliper Assembly".
 When removing disc rotor, mark both disc rotor and wheel hub for alignment.
1. Remove rear tires from vehicle with a power tool.
2. Remove disc rotor with the parking brake pedal in the completely released position.
3. Remove disc rotor. If disc rotor cannot be removed, remove as follows:
a. Secure the disc rotor in place with wheel nuts and remove adjuster hole plug.
1. Back plate 2. Anchor block 3. Toggle lever
4. Shoe 5. Adjuster 6. Return spring
7. Anti-rattle spring 8. Retainer 9. Anti-rattle pin
SFIA1167E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

PARKING BRAKE SHOEPB-7
< SERVICE INFORMATION >
C
DE
G H
I
J
K L
M A
B
PB
N
O P
b. Using flat-bladed screwdriver, rotate adjuster in direction “B” to retract and loosen brake shoe.
4. Remove anti −rattle pins, retainers, anti −rattle springs, them
return springs.
5. Remove parking brake shoes, adjuster assembly, adjuster spring and toggle lever.
INSPECTION AFTER REMOVAL
Lining Thickness Inspection
 Check thickness of lining.
Drum Inner Diameter Inspection
 Check drum inner diameter.
Other Inspections
 Check the following:
- Shoe for excessive wear, damage, and peeling.
- Shoe sliding surface for excessive wear and damage.
- Anti-rattle pin for excessive wear and corrosion.
- Return spring for sagging.
 Check that adjuster moves smoothly.
 Visually check the inside of drum for excessive wear , cracks, and damage. Check the inside of drum using a
pair of vernier calipers.
 Replace with new part if malfunction is detected on the above part.
 When disassembling adjuster, apply PBC (Poly Butyl Cupr ysil) grease or equivalent to the threads. Refer to
PB-6, "
Component".
INSTALLATION
Be careful of the following:
 Refer to PB-6, "
Component", and apply brake grease to the specified points during assembly.
PFIA0309E
Standard thickness “A” : 3.2 mm (0.126 in)
Repair limit thickness “A” : 1.5 mm (0.059 in)
SBR021A
Standard inner diameter : 190 mm (7.48 in) dia.
Maximum inner diameter : 191 mm (7.52 in) dia.
SBR768A
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C