check engine INFINITI M35 2007 Factory Service Manual
[x] Cancel search | Manufacturer: INFINITI, Model Year: 2007, Model line: M35, Model: INFINITI M35 2007Pages: 4647, PDF Size: 93.69 MB
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AT-220
TROUBLE DIAGNOSIS FOR SYMPTOMS
Revision: 2007 April2007 M35/M45
Vehicle Does Not Decelerate by Engine BrakeNCS001QK
SYMPTOM:
No engine brake is applied when the gear is shifted from the 2nd to 1st gear.
DIAGNOSTIC PROCEDURE
1. CHECK SELF-DIAGNOSTIC RESULTS
Perform self-diagnosis. Refer to AT- 9 2 , "
SELF-DIAGNOSTIC RESULT MODE" , AT- 1 0 3 , "TCM SELF-DIAG-
NOSTIC PROCEDURE (NO TOOLS)" .
Is any malfunction detected by self-diagnostic results?
YES >> Check malfunctioning system. Refer to AT- 9 2 , "SELF-DIAGNOSTIC RESULT MODE" , AT- 1 0 4 ,
"Judgement Self-diagnosis Code" .
NO >> GO TO 2.
2. CHECK A/T FLUID LEVEL
Check A/T fluid level. Refer to AT- 1 3 , "
Checking A/T Fluid" .
OK or NG
OK >> GO TO 3.
NG >> Refill ATF.
3. CHECK A/T POSITION
Check A/T position. Refer to AT- 2 2 8 , "
Checking of A/T Position" .
OK or NG
OK >> GO TO 4.
NG >> Adjust A/T position. Refer to AT- 2 2 7 , "
Adjustment of A/T Position" .
4. CHECK MANUAL MODE SWITCH
Check manual mode switch. Refer to AT- 1 6 7 , "
DTC P1815 MANUAL MODE SWITCH" .
OK or NG
OK >> GO TO 5.
NG >> Repair or replace damaged parts.
5. CHECK A/T FLUID CONDITION
1. Remove oil pan. Refer to AT- 2 3 6 , "
Control Valve With TCM and A/T Fluid Temperature Sensor 2" .
2. Check A/T fluid condition. Refer to AT- 5 3 , "
A/T Fluid Condition Check" .
OK or NG
OK >> GO TO 6.
NG >> GO TO 9.
6. DETECT MALFUNCTIONING ITEM
Check malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT- 6 4 , "
Symp-
tom Chart" (Symptom No.58).
OK or NG
OK >> GO TO 7.
NG >> Repair or replace damaged parts.
7. CHECK SYMPTOM
Check again. Refer to AT- 6 1 , "
Cruise Test - Part 3" .
OK or NG
OK >>INSPECTION END
NG >> GO TO 8.
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AT-228
SHIFT CONTROL SYSTEM
Revision: 2007 April2007 M35/M45
Checking of A/T PositionNCS001QO
1. Place selector lever in “P” position, and turn ignition switch ON (engine stop).
2. Make sure that selector lever can be shifted to other than “P” position when brake pedal is depressed.
Also make sure that selector lever can be shifted from “P” position only when brake pedal is depressed.
3. Move the selector lever and check for excessive effort, sticking, noise or rattle.
4. Confirm the selector lever stops at each position with the feel of engagement when it is moved through all
the positions. Check whether or not the actual position the selector lever is in matches the position shown
by the shift position indicator and the A/T body.
5. The method of operating the lever to individual positions cor-
rectly should be as shown in the figure.
6. When selector button is pressed in “P”, “R”, or “N” position with-
out applying forward/backward force to selector lever, check but-
ton operation for sticking.
7. Confirm the back-up lamps illuminate only when lever is placed
in the “R” position. Confirm the back-up lamps does not illumi-
nate when selector lever is pushed against “R” position in the
“P” or “N” position.
8. Confirm the engine can only be started with the selector lever in
the “P” and “N” positions. (With selector lever in the “P” position,
engine can be started even when selector lever is moved for-
ward and backward.)
9. Make sure that A/T is locked completely in “P” position.
10. When selector lever is set to manual shift gate, make sure that manual mode is displayed on combination
meter.
Shift selector lever to “+” and “-” sides, and check that set shift position changes.
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ON-VEHICLE SERVICE
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Revision: 2007 April2007 M35/M45
i. Remove clips (1).
ii. Remove oil pan (2) and oil pan gasket.
: Front
: Bolt (22)
b. VK45DE models
i. Remove clips (1) and brackets (2).
ii. Remove oil pan (3) and oil pan gasket.
: Front
: Bolt (22)
7. Check foreign materials in oil pan to help determine causes of
malfunction. If the ATF is very dark, smells burned, or contains
foreign particles, the frictional material (clutches, band) may
need replacement. A tacky film that will not wipe clean indicates
varnish build up. Varnish can cause valves, servo, and clutches
to stick and can inhibit pump pressure.
If frictional material is detected, perform A/T fluid cooler
cleaning. Refer to AT- 1 4 , "
A/T Fluid Cooler Cleaning" .
8. Support A/T assembly with a transmission jack.
CAUTION:
When setting transmission jack, place wooden blocks to
prevent from damaging control valve with TCM and trans-
mission case.
9. Remove rear engine mounting member with power tool. Refer to AT- 2 7 4 , "
Removal and Installation (2WD
Models)" .
10. Remove rear extension assembly (VQ35DE models) or output shaft & companion flange complement
(VK45DE models) according to the following procedures.
a.VQ35DE models
i. Remove tightening bolts for rear extension assembly and trans-
mission case.
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TRANSMISSION ASSEMBLY
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INSPECTION
Installation and Inspection of Torque Converter
After inserting a torque converter to a A/T, be sure to check dis-
tance “A” to ensure it is within the reference value limit.
INSTALLATION
Install the removed parts in the reverse order of the removal, while paying attention to the following work.
When installing A/T assembly to the engine assembly, attach the fixing bolts in accordance with the follow-
ing standard.
VQ35DE models
VK45DE models
*: No.2 bolt also secures A/T fluid charging pipe.
Align the positions of tightening bolts for drive plate with those of
the torque converter, and temporarily tighten the bolts. Then,
tighten the bolts with the specified torque. Refer to AT- 2 7 4 ,
"COMPONENTS" .
CAUTION:
When turning crankshaft, turn it clockwise as viewed from
the front of the engine.
When tightening the tightening bolts for the torque con-
verter after fixing the crankshaft pulley bolts, be sure to
confirm the tightening torque of the crankshaft pulley
mounting bolts. Refer to EM-74, "
INSTALLATION" (for
VQ35DE engine), EM-208, "
INSTALLATION" (for VK45DE
engine).
After converter is installed to drive plate, rotate crankshaft several turns and check to be sure that
A/T rotates freely without binding.Distance “A”
VQ35DE models: 25.0 mm (0.98 in) or more
VK45DE models: 22.0 mm (0.87 in) or more
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Bolt No. 1234
Number of bolts 1 5 2 2
Bolt length
“ ”mm (in)55 (2.17) 65 (2.56) 65 (2.56) 35 (1.38)
Tightening torque
N·m (kg-m, ft-lb)75
(7.7, 55)55
(5.6, 41)47
(4.8, 35)
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Bolt No. 1 2* 3
Number of bolts 5 1 4
Bolt length
“ ”mm (in)70 (2.76) 70 (2.76) 65 (2.56)
Tightening torque
N·m (kg-m, ft-lb)11 3
(12, 83)74
(7.5, 55)
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AT-278
TRANSMISSION ASSEMBLY
Revision: 2007 April2007 M35/M45
Install crankshaft position sensor (POS). Refer to EM-31, "Removal and Installation (2WD Models)" (for
VQ35DE engine), EM-187, "
Removal and Installation" (for VK45DE engine).
After completing installation, check A/T fluid leakage, A/T fluid level and A/T position. Refer to AT- 1 3 ,
"Checking A/T Fluid" , AT- 2 2 8 , "Checking of A/T Position" .
Removal and Installation (AWD Models) NCS001QZ
COMPONENTS
REMOVAL
CAUTION:
When removing the A/T assembly from engine, first remove the crankshaft position sensor (POS)
from the A/T assembly.
Be careful not to damage sensor edge.
1. Disconnect the battery cable from the negative terminal.
2. Remove engine under cover with power tool.
3. Remove A/T fluid level gauge.
4. Remove exhaust front tube and center muffler and with power tool. Refer to EX-5, "
Removal and Installa-
tion" .
1. A/T assembly 2. A/T fluid level gauge 3. A/T fluid charging pipe
4. O-ring 5. Copper washer 6. Fluid cooler tube
7. Bracket 8. Heat insulator 9. Rear engine mounting member
10. Engine mounting insulator (rear)
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-11, "
Components" .
However, refer to the following symbols for others.
:For tightening torque, refer to AT-280, "
INSTALLATION" .
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AT-280
TRANSMISSION ASSEMBLY
Revision: 2007 April2007 M35/M45
INSPECTION
Installation and Inspection of Torque Converter
After inserting a torque converter to a A/T, be sure to check dis-
tance “A” to ensure it is within the reference value limit.
INSTALLATION
Install the removed parts in the reverse order of the removal, while paying attention to the following work.
When installing A/T assembly to the engine assembly, attach the
fixing bolts in accordance with the following standard.
Align the positions of tightening bolts for drive plate with those of
the torque converter, and temporarily tighten the bolts. Then,
tighten the bolts with the specified torque. Refer to AT- 2 7 8 ,
"COMPONENTS" .
CAUTION:
When turning crankshaft, turn it clockwise as viewed from
the front of the engine.
When tightening the tightening bolts for the torque con-
verter after fixing the crankshaft pulley bolts, be sure to
confirm the tightening torque of the crankshaft pulley
mounting bolts. Refer to EM-74, "
INSTALLATION" .
After converter is installed to drive plate, rotate crankshaft
several turns and check to be sure that A/T rotates freely without binding.
Install crankshaft position sensor (POS). Refer to EM-38, "Removal and Installation (AWD Models)" .
After completing installation, check A/T fluid leakage, A/T fluid level and A/T position. Refer to AT- 1 3 ,
"Checking A/T Fluid" , AT- 2 2 8 , "Checking of A/T Position" . Distance “A”: 25.0 mm (0.98 in) or more
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Bolt No. 1 2 3 4
Number of bolts 1 5 2 1
Bolt length
“ ”mm (in)55 (2.17) 65 (2.56) 35 (1.38) 40 (1.57)
Tightening torque
N·m (kg-m, ft-lb)75
(7.7, 55)47
(4.8, 35)34
(3.5, 25)
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ATC-2Revision: 2007 April2007 M35/M45 AUTO SWITCH ................................................... 34
DEFROSTER (DEF) SWITCH ............................. 34
UPPER VENT SWITCH ...................................... 34
A/C SWITCH ....................................................... 35
FAN SWITCHES .................................................. 35
OFF SWITCH ...................................................... 35
REAR WINDOW DEFOGGER SWITCH ............. 35
INTAKE SWITCH ................................................. 35
DUAL SWITCH .................................................... 35
Control Operation (Rear Control Switch) ................ 35
AUTO SWITCH ................................................... 35
FAN SWITCH ...................................................... 35
REAR TEMPERATURE CONTROL SWITCH ..... 36
Fail-Safe Function .................................................. 36
Discharge Air Flow ................................................. 37
System Description ................................................. 38
SWITCHES AND THEIR CONTROL FUNCTION ... 38
CAN Communication System Description .............. 39
TROUBLE DIAGNOSIS ............................................ 40
CONSULT-II Function (ECM) .................................. 40
CONSULT-II BASIC OPERATION ....................... 40
DATA MONITOR .................................................. 40
How to Perform Trouble Diagnosis for Quick and
Accurate Repair ...................................................... 40
WORK FLOW ...................................................... 40
SYMPTOM TABLE .............................................. 41
Component Parts and Harness Connector Location ... 42
ENGINE COMPARTMENT .................................. 42
PASSENGER COMPARTMENT .......................... 43
Schematic ............................................................... 44
Wiring Diagram —A/C— ......................................... 46
Auto Amp. Terminals and Reference Value ............ 54
PIN CONNECTOR TERMINAL LAYOUT ............ 54
TERMINALS AND REFERENCE VALUE FOR
UNIFIED METER AND A/C AMP. ........................ 54
Self-diagnosis Function .......................................... 56
DESCRIPTION .................................................... 56
FUNCTION CONFIRMATION PROCEDURE ...... 57
AUXILIARY MECHANISM: TEMPERATURE
SETTING TRIMMER ........................................... 63
AUXILIARY MECHANISM: FOOT POSITION
SETTING TRIMMER ........................................... 64
AUXILIARY MECHANISM: INLET PORT MEM-
ORY FUNCTION ................................................. 64
Operational Check .................................................. 65
CHECKING MEMORY FUNCTION ..................... 65
CHECKING BLOWER ......................................... 65
CHECKING DISCHARGE AIR (MODE SWITCH
AND DEF SWITCH) ............................................ 65
CHECKING DISCHARGE AIR (UPPER VENT
SWITCH) ............................................................. 66
CHECKING INTAKE AIR ..................................... 66
CHECKING TEMPERATURE DECREASE ......... 66
CHECKING TEMPERATURE INCREASE .......... 66
CHECKING A/C SWITCH ................................... 66
CHECKING AUTO MODE ................................... 66
Power Supply and Ground Circuit for Auto Amp. ... 67
INSPECTION FLOW ........................................... 67
COMPONENT DESCRIPTION ............................ 68DIAGNOSIS PROCEDURE FOR A/C SYSTEM ... 68
Rear Control Switch Circuit ..................................... 70
DIAGNOSIS PROCEDURE FOR REAR CON-
TROL SWITCH .................................................... 70
LAN System Circuit ................................................. 71
DIAGNOSIS PROCEDURE FOR LAN CIRCUIT ... 71
Mode Door Motor Circuit ......................................... 76
INSPECTION FLOW ............................................ 76
SYSTEM DESCRIPTION ..................................... 77
COMPONENT DESCRIPTION ............................ 78
DIAGNOSIS PROCEDURE FOR MODE DOOR
MOTOR ................................................................ 78
Upper Ventilator Door Motor Circuit ........................ 79
INSPECTION FLOW ............................................ 79
SYSTEM DESCRIPTION ..................................... 80
COMPONENT DESCRIPTION ............................ 81
DIAGNOSIS PROCEDURE FOR UPPER VEN-
TILATOR DOOR MOTOR .................................... 81
Air Mix Door Motor Circuit ....................................... 82
INSPECTION FLOW ............................................ 82
SYSTEM DESCRIPTION ..................................... 83
COMPONENT DESCRIPTION ............................ 84
DIAGNOSIS PROCEDURE FOR AIR MIX DOOR
MOTOR ................................................................ 84
Air Mix Door Motor PBR Circuit .............................. 84
DIAGNOSIS PROCEDURE FOR AIR MIX DOOR
MOTOR PBR ....................................................... 84
Intake Door Motor Circuit ........................................ 85
INSPECTION FLOW ............................................ 85
SYSTEM DESCRIPTION ..................................... 86
COMPONENT DESCRIPTION ............................ 87
DIAGNOSIS PROCEDURE FOR INTAKE DOOR
MOTOR ................................................................ 87
Blower Motor Circuit ................................................ 88
INSPECTION FLOW ............................................ 88
SYSTEM DESCRIPTION ..................................... 89
COMPONENT DESCRIPTION ............................ 90
DIAGNOSIS PROCEDURE FOR BLOWER
MOTOR ................................................................ 90
COMPONENT INSPECTION ............................... 92
Magnet Clutch Circuit .............................................. 93
INSPECTION FLOW ............................................ 93
SYSTEM DESCRIPTION ..................................... 94
DIAGNOSIS PROCEDURE FOR MAGNET
CLUTCH .............................................................. 94
COMPONENT INSPECTION ............................... 97
Insufficient Cooling .................................................. 98
INSPECTION FLOW ............................................ 98
PERFORMANCE TEST DIAGNOSIS ................100
PERFORMANCE CHART ..................................102
TROUBLE DIAGNOSIS FOR UNUSUAL PRES-
SURE .................................................................104
DIAGNOSIS PROCEDURE FOR INSUFFI-
CIENT COOLING ...............................................106
Insufficient Heating ...............................................108
INSPECTION FLOW ..........................................108
Noise .....................................................................109
INSPECTION FLOW ..........................................109
Self-diagnosis .......................................................110
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Revision: 2007 April2007 M35/M45 INSPECTION FLOW .......................................... 110
Memory Function ................................................. . 111
INSPECTION FLOW ......................................... . 111
Ambient Sensor Circuit ......................................... 112
COMPONENT DESCRIPTION .......................... 112
AMBIENT TEMPERATURE INPUT PROCESS .. 112
DIAGNOSIS PROCEDURE FOR AMBIENT
SENSOR ............................................................ 112
COMPONENT INSPECTION ............................. 114
In-vehicle Sensor Circuit ....................................... 115
COMPONENT DESCRIPTION .......................... 115
DIAGNOSIS PROCEDURE FOR IN-VEHICLE
SENSOR ............................................................ 116
COMPONENT INSPECTION ............................. 117
Sunload Sensor Circuit ......................................... 118
COMPONENT DESCRIPTION .......................... 118
SUNLOAD INPUT PROCESS ........................... 118
DIAGNOSIS PROCEDURE FOR SUNLOAD
SENSOR ............................................................ 118
COMPONENT INSPECTION ............................ 120
Intake Sensor Circuit ............................................ 121
COMPONENT DESCRIPTION ......................... 121
DIAGNOSIS PROCEDURE FOR INTAKE SEN-
SOR .................................................................. 121
COMPONENT INSPECTION ............................ 122
CONTROLLER ....................................................... 123
Removal and Installation of Multifunction Switch . 123
REMOVAL ......................................................... 123
INSTALLATION ................................................. 123
AUTO AMP ............................................................. 124
Removal and Installation of Unified Meter and A/C
Auto Amp. ............................................................ 124
REMOVAL ......................................................... 124
INSTALLATION ................................................. 124
AMBIENT SENSOR ................................................ 125
Removal and Installation ...................................... 125
REMOVAL ......................................................... 125
INSTALLATION ................................................. 125
IN-VEHICLE SENSOR ............................................ 126
Removal and Installation ...................................... 126
REMOVAL ......................................................... 126
INSTALLATION ................................................. 126
SUNLOAD SENSOR .............................................. 127
Removal and Installation ...................................... 127
REMOVAL ......................................................... 127
INSTALLATION ................................................. 127
INTAKE SENSOR ................................................... 128
Removal and Installation ...................................... 128
REMOVAL ......................................................... 128
INSTALLATION ................................................. 128
BLOWER UNIT ....................................................... 129
Removal and Installation ...................................... 129
REMOVAL ......................................................... 129
INSTALLATION ................................................. 129
Disassembly and Assembly ................................. 130
BLOWER MOTOR .................................................. 131
Removal and Installation ...................................... 131
REMOVAL ......................................................... 131
INSTALLATION ................................................. 131INTAKE DOOR MOTOR .........................................132
Removal and Installation ......................................132
REMOVAL .........................................................132
INSTALLATION .................................................132
IN-CABIN MICROFILTER .......................................133
Removal and Installation ......................................133
FUNCTION ........................................................133
REPLACEMENT TIMING ..................................133
REPLACEMENT PROCEDURES .....................133
HEATER & COOLING UNIT ASSEMBLY ...............134
Removal and Installation ......................................134
REMOVAL .........................................................134
INSTALLATION .................................................135
Disassembly and Assembly ..................................137
MODE DOOR MOTOR ............................................139
Removal and Installation ......................................139
REMOVAL .........................................................139
INSTALLATION .................................................139
AIR MIX DOOR MOTOR .........................................140
Removal and Installation ......................................140
REMOVAL .........................................................140
INSTALLATION .................................................140
UPPER VENTILATOR DOOR MOTOR ..................141
Removal and Installation ......................................141
REMOVAL .........................................................141
INSTALLATION .................................................141
HEATER CORE .......................................................142
Removal and Installation ......................................142
REMOVAL .........................................................142
INSTALLATION .................................................142
DUCTS AND GRILLES ...........................................143
Removal and Installation ......................................143
COMPONENT LAYOUT ....................................143
REMOVAL .........................................................145
INSTALLATION .................................................149
REFRIGERANT LINES ...........................................150
HFC-134a (R-134a) Service Procedure ...............150
SETTING OF SERVICE TOOLS AND EQUIP-
MENT ................................................................150
Components .........................................................152
VQ35DE ............................................................152
VK45DE .............................................................153
Removal and Installation of Compressor ..............153
REMOVAL .........................................................153
INSTALLATION .................................................156
Check Disc to Pulley Clearance ...........................156
Removal and Installation of Low-pressure Flexible
Hose and Pipe ......................................................157
REMOVAL .........................................................157
INSTALLATION .................................................157
Removal and Installation of High-pressure Flexible
Hose .....................................................................158
REMOVAL .........................................................158
INSTALLATION .................................................159
Removal and Installation of High-pressure Pipe 1
(Engine Compartment) .........................................159
REMOVAL .........................................................159
INSTALLATION .................................................160
Removal and Installation of Low-pressure Pipe 1
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ATC-4Revision: 2007 April2007 M35/M45 and High-pressure Pipe 2 .....................................161
REMOVAL .........................................................161
INSTALLATION ..................................................162
Removal and Installation of Liquid Tank ...............163
DISASSEMBLY AND ASSEMBLY .....................163
REMOVAL .........................................................163
INSTALLATION ..................................................164
Removal and Installation of Condenser ................164
REMOVAL .........................................................164
INSTALLATION ..................................................166
Removal and Installation of Refrigerant Pressure
Sensor ..................................................................166
REMOVAL .........................................................166
INSTALLATION ..................................................166
Removal and Installation of Evaporator ................167
REMOVAL .........................................................167
INSTALLATION ..................................................167Removal and Installation of Expansion Valve .......168
REMOVAL ..........................................................168
INSTALLATION ..................................................168
Checking for Refrigerant Leaks ............................169
Checking System for Leaks Using the Fluorescent
Leak Detector ........................................................169
Dye Injection .........................................................169
Electrical Leak Detector ........................................170
PRECAUTIONS FOR HANDLING LEAK
DETECTOR .......................................................170
CHECKING PROCEDURE ................................171
SERVICE DATA AND SPECIFICATIONS (SDS) ....173
Compressor ..........................................................173
Lubricant ...............................................................173
Refrigerant ............................................................173
Engine Idling Speed ..............................................173
Belt Tension ..........................................................173
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PRECAUTIONS
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After compressor service operation, turn the compressor shaft by hand more than five turns in
both directions. This will equally distribute lubricant inside the compressor. After the compressor
is installed, let the engine idle and operate the compressor for one hour.
After replacing the compressor magnet clutch, apply voltage to the new one and check for normal
operation.
Precautions for Service EquipmentNJS000FU
RECOVERY/RECYCLING EQUIPMENT
Be certain to follow the manufacturer’s instructions for machine operation and machine maintenance. Never
introduce any refrigerant other than that specified into the machine.
ELECTRICAL LEAK DETECTOR
Be certain to follow the manufacturer’s instructions for tester operation and tester maintenance.
VACUUM PUMP
The lubricant contained inside the vacuum pump is not compatible
with the specified lubricant for HFC-134a (R-134a) A/C systems.
The vent side of the vacuum pump is exposed to atmospheric pres-
sure. So the vacuum pump lubricant may migrate out of the pump
into the service hose. This is possible when the pump is switched off
after evacuation (vacuuming) and hose is connected to it.
To prevent this migration, use a manual valve placed near the hose-
to-pump connection, as follows.
Usually vacuum pumps have a manual isolator valve as part of
the pump. Close this valve to isolate the service hose from the
pump.
For pumps without an isolator, use a hose equipped with a man-
ual shut-off valve near the pump end. Close the valve to isolate
the hose from the pump.
If the hose has an automatic shut-off valve, disconnect the hose
from the pump. As long as the hose is connected, the valve is
open and lubricating oil may migrate.
Some one-way valves open when vacuum is applied and close
under no vacuum condition. Such valves may restrict the pump’s
ability to pull a deep vacuum and are not recommended.
MANIFOLD GAUGE SET
Be certain that the gauge face indicates HFC-134a or R-134a. Be
sure the gauge set has 1/2″-16 ACME threaded connections for ser-
vice hoses. Confirm the set has been used only with refrigerant
HFC-134a (R-134a) and specified lubricants.
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