coolant INFINITI M35 2007 Factory Service Manual

EC-1116
[VK45DE]
DTC P0444, P0445 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VALVE
Revision: 2007 April2007 M35/M45
DTC P0444, P0445 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VA LV E
PFP:14920
DescriptionNBS005HC
SYSTEM DESCRIPTION
*1: ECM determines the start signal status by the signals of engine speed and battery voltage.
*2: This signal is sent to the ECM through CAN communication line.
This system controls flow rate of fuel vapor from the EVAP canister. The opening of the vapor by-pass pas-
sage in the EVAP canister purge volume control solenoid valve changes to control the flow rate. The EVAP
canister purge volume control solenoid valve repeats ON/OFF operation according to the signal sent from the
ECM. The opening of the valve varies for optimum engine control. The optimum value stored in the ECM is
determined by considering various engine conditions. When the engine is operating, the flow rate of fuel vapor
from the EVAP canister is regulated as the air flow changes.
COMPONENT DESCRIPTION
The EVAP canister purge volume control solenoid valve uses a ON/
OFF duty to control the flow rate of fuel vapor from the EVAP canis-
ter. The EVAP canister purge volume control solenoid valve is
moved by ON/OFF pulses from the ECM. The longer the ON pulse,
the greater the amount of fuel vapor that will flow through the valve.
CONSULT-II Reference Value in Data Monitor ModeNBS005HD
Specification data are reference values.
Sensor Input signal to ECM ECM function Actuator
Crankshaft position sensor (POS)
Camshaft position sensor (PHASE)Engine speed*
1
EVAP canister
purge flow controlEVAP canister purge volume
control solenoid valve Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Battery
Battery voltage*
1
Throttle position sensor Throttle position
Accelerator pedal position sensor Accelerator pedal position
Air fuel ratio (A/F) sensor 1Density of oxygen in exhaust gas
(Mixture ratio feedback signal)
Fuel tank temperature sensor Fuel temperature in fuel tank
Wheel sensor
Vehicle speed*
2
SEF337U
MONITOR ITEM CONDITION SPECIFICATION
PURG VOL C/V

Engine: After warming up

Selector lever: P or N

Air conditioner switch: OFF

No loadIdle
(Accelerator pedal: Not depressed even
slightly, after engine starting.)0%
2,000 rpm —

EC-1214
[VK45DE]
DTC P1217 ENGINE OVER TEMPERATURE
Revision: 2007 April2007 M35/M45
DTC P1217 ENGINE OVER TEMPERATUREPFP:00000
DescriptionNBS005KQ
SYSTEM DESCRIPTION
NOTE:

If DTC P1217 is displayed with DTC U1000 or U1001, first perform the trouble diagnosis for DTC
U1000, U1001. Refer to EC-865, "
DTC U1000, U1001 CAN COMMUNICATION LINE" .

If DTC P1217 is displayed with DTC U1010, first perform the trouble diagnosis for DTC U1010.
Refer to EC-868, "
DTC U1010 CAN COMMUNICATION" .
Cooling Fan Control
*1: The ECM determines the start signal status by the signals of engine speed and battery voltage.
*2: This signal is sent to ECM through CAN communication line.
ECM controls cooling fan speed corresponding to vehicle speed, engine coolant temperature, air conditioner
ON signal, refrigerant pressure, target A/C evaporator temperature and A/C evaporator temperature.
Cooling fan control signal is sent to IPDM E/R from ECM by CAN communication line. Then, IPDM E/R sends
ON/OFF pulse duty signal to cooling fan control module. Corresponding to this ON/OFF pulse duty signal,
cooling fan control module gives cooling fan motor operating voltage to cooling fan motors. Cooling fan speed
is controlled by duty cycle of cooling fan motor operating voltage sent from cooling fan control module.
COMPONENT DESCRIPTION
Cooling Fan Control Module
Cooling fan control module (1) receives ON/OFF pulse duty signal
from IPDM E/R. Corresponding to this ON/OFF pulse duty signal,
cooling fan control module sends cooling fan motor operating volt-
age to cooling fan motor. The revolution speed of cooling fan motor
is controlled by duty cycle of the voltage.

: Vehicle front

Cooling fan motor-2 (2)

Cooling fan motor-1 (3)
Sensor Input signal to ECM ECM function Actuator
Crankshaft position sensor (POS)
Camshaft position sensor (PHASE)Engine speed*
1
Cooling fan
control

IPDM E/R

Cooling fan relay

Cooling fan control
module Battery
Battery voltage*
1
Wheel sensor
Vehicle speed*2
Engine coolant temperature sensor Engine coolant temperature
Air conditioner switch
Air conditioner ON signal*
2
Refrigerant pressure sensor Refrigerant pressure
Unified meter and A/C amp.
Target A/C evaporator temperature*
2
Intake sensor
A/C evaporator temperature*2
PBIB3346E

DTC P1217 ENGINE OVER TEMPERATURE
EC-1215
[VK45DE]
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Revision: 2007 April2007 M35/M45
Cooling Fan Motor
Cooling fan motor receives cooling fan motor operating voltage from
cooling fan control module (1). The revolution speed of cooling fan
motor is controlled by duty cycle of the voltage.

: Vehicle front

Cooling fan motor-2 (2)

Cooling fan motor-1 (3)
CONSULT-II Reference Value in Data Monitor ModeNBS005KR
Specification data are reference values.
On Board Diagnosis LogicNBS005KS
If the cooling fan or another component in the cooling system malfunctions, engine coolant temperature will
rise.
When the engine coolant temperature reaches an abnormally high temperature condition, a malfunction is
indicated.
This self-diagnosis has the one trip detection logic.
CAUTION:
When a malfunction is indicated, be sure to replace the coolant. Refer to CO-40, "
Changing Engine
Coolant" . Also, replace the engine oil. Refer to LU-28, "Changing Engine Oil" .
1. Fill radiator with coolant up to specified level with a filling speed of 2 liters per minute. Be sure to
use coolant with the proper mixture ratio. Refer to MA-13, "
Anti-Freeze Coolant Mixture Ratio" .
2. After refilling coolant, run engine to ensure that no water-flow noise is emitted.
Overall Function CheckNBS005KT
Use this procedure to check the overall function of the cooling fan. During this check, a DTC might not be con-
firmed.
WARNING:
Never remove the radiator cap when the engine is hot. Serious burns could be caused by high pres-
sure fluid escaping from the radiator.
Wrap a thick cloth around cap. Carefully remove the cap by turning it a quarter turn to allow built-up
pressure to escape. Then turn the cap all the way off.
PBIB3346E
MONITOR ITEM CONDITION SPECIFICATION
FAN DUTY

Engine: Running 0 - 100%
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1217
1217Engine over temperature
(Overheat)

Cooling fan does not operate properly (Over-
heat).

Cooling fan system does not operate properly
(Overheat).

Engine coolant was not added to the system
using the proper filling method.

Engine coolant is not within the specified
range.

Harness or connectors
(The cooling fan circuit is open or
shorted.)

IPDM E/R

Cooling fan control module

Cooling fan motor

Radiator hose

Radiator

Radiator cap

Water pump

Thermostat

Water control valve
For more information, refer to EC-1223,
"Main 13 Causes of Overheating" .

EC-1216
[VK45DE]
DTC P1217 ENGINE OVER TEMPERATURE
Revision: 2007 April2007 M35/M45
WITH CONSULT-II
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-1219,
"Diagnostic Procedure" .
2. Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to EC-1219,
"Diagnostic Procedure" .
3. Turn ignition switch ON.
4. Perform “FAN DUTY CONTROL” in “ACTIVE TEST” mode with
CONSULT-II.
5. Make sure that cooling fan speed varies according to the per-
cent.
6. If the results are NG, go to EC-1219, "
Diagnostic Procedure" .
WITH GST
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-1219,
"Diagnostic Procedure" .
2. Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to EC-1219,
"Diagnostic Procedure" .
3. Perform IPDM E/R auto active test and check cooling fan motors
operation, refer to PG-23, "
Auto Active Test" .
4. If NG, go to EC-1219, "
Diagnostic Procedure" .
SEF621W
PBIB2737E
SEF621W

EC-1220
[VK45DE]
DTC P1217 ENGINE OVER TEMPERATURE
Revision: 2007 April2007 M35/M45
4. CHECK THERMOSTAT
Check the following.

Thermostat. (Refer to CO-55, "THERMOSTAT AND WATER CONTROL VALVE" .)

Water control valve. (Refer to CO-55, "THERMOSTAT AND WATER CONTROL VALVE" .)

Engine coolant temperature sensor. (Refer to EC-931, "Component Inspection" .)
OK or NG
OK >> GO TO 5.
NG >> Replace malfunctioning component.
5. CHECK MAIN 13 CAUSES
If the cause cannot be isolated, go to EC-1223, "
Main 13 Causes of Overheating" .
>>INSPECTION END
6. CHECK COOLING FAN CONTROL MODULE POWER SUPPLY CIRCUIT-I
1. Turn ignition switch OFF.
2. Disconnect cooling fan control module (1) harness connector
E42.
–: Vehicle front
–Cooling fan motor-2 (2)
–Cooling fan motor-1 (3)
3. Turn ignition switch ON.
4. Check voltage between cooling fan control module terminal 3
and ground with CONSULT-II or tester.
OK or NG
OK >> GO TO 7.
NG >> GO TO 12.
7. CHECK COOLING FAN CONTROL MODULE GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Check harness continuity between cooling fan control module terminal 1 and ground.
Refer to wiring diagram.
3. Also check harness for short to power.
OK or NG
OK >> GO TO 8.
NG >> Repair open circuit or short to power in harness or connectors.
PBIB3346E
Voltage: Battery voltage
PBIA9509J
Continuity should exist.

DTC P1217 ENGINE OVER TEMPERATURE
EC-1223
[VK45DE]
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Revision: 2007 April2007 M35/M45
16. CHECK INTERMITTENT INCIDENT
Perform EC-857, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
OK or NG
OK >> Replace IPDM E/R. Refer to PG-18, "IPDM E/R (INTELLIGENT POWER DISTRIBUTION MOD-
ULE ENGINE ROOM)" .
NG >> Repair or replace harness connectors.
Main 13 Causes of OverheatingNBS005KW
*1: Turn the ignition switch ON.
*2: Engine running at 3,000 rpm for 10 minutes.
*3: Drive at 90 km/h (55 MPH) for 30 minutes and then let idle for 10 minutes.
*4: After 60 minutes of cool down time.
For more information, refer to CO-36, "
OVERHEATING CAUSE ANALYSIS" . Engine Step Inspection item Equipment Standard Reference page
OFF 1

Blocked radiator

Blocked condenser

Blocked radiator grille

Blocked bumper

Visual No blocking —
2

Coolant mixture
Coolant tester 50 - 50% coolant mixtureMA-13
3
Coolant level
Visual Coolant up to MAX level
in reservoir tank and radi-
ator filler neckCO-40
4
Radiator cap
Pressure tester 59 - 98 kPa
(0.6 - 1.0 kg/cm2 , 9 - 14
psi) (Limit)CO-45
ON*25
Coolant leaks
Visual No leaksCO-40
ON*26
Thermostat
Touch the upper and
lower radiator hosesBoth hoses should be hotCO-55
ON*17
Cooling fan
CONSULT-II Operating See trouble diagnosis for
DTC P1217 (EC-1214
).
OFF 8

Combustion gas leak
Color checker chemical
tester 4 Gas analyzerNegative —
ON*
39
Coolant temperature
gauge
Visual Gauge less than 3/4
when driving—

Coolant overflow to
reservoir tank
Visual No overflow during driving
and idlingCO-40
OFF*410
Coolant return from
reservoir tank to radia-
tor
Visual Should be initial level in
reservoir tankCO-40
OFF 11
Water control valve
Remove and inspect
the valveWithin the specified valueCO-55
OFF 12
Cylinder head
Straight gauge feeler
gauge0.1 mm (0.004 in) Maxi-
mum distortion (warping)EM-235
13
Cylinder block and pis-
tons
Visual No scuffing on cylinder
walls or pistonEM-252

DTC P1220 FUEL PUMP CONTROL MODULE (FPCM)
EC-1225
[VK45DE]
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Revision: 2007 April2007 M35/M45
DTC P1220 FUEL PUMP CONTROL MODULE (FPCM)PFP:17001
DescriptionNBS005KY
SYSTEM DESCRIPTION
*: ECM determines the start signal status by the signals of engine speed and battery voltage.
This system controls the fuel pump operation. The amount of fuel flow delivered from the fuel pump is altered
between two flow rates by the FPCM operation. The FPCM determines the voltage supplied to the fuel pump
(and therefore fuel flow) according to the following conditions.
COMPONENT DESCRIPTION
The FPCM adjusts the voltage supplied to the fuel pump to control
the amount of fuel flow. When the FPCM increases the voltage sup-
plied to the fuel pump, the fuel flow is increased. When the FPCM
decreases the voltage, the fuel flow is decreased.
CONSULT-II Reference Value in Data Monitor ModeNBS005KZ
Specification data are reference values.
On Board Diagnosis LogicNBS005L0
Sensor Input Signal to ECM ECM function Actuator
Crankshaft position sensor (POS)
Camshaft position sensor (PHASE)Engine speed*
Fuel pump controlFuel pump control module
(FPCM) Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Battery Battery voltage*
Conditions Amount of fuel flow Supplied voltage

Engine cranking

Engine coolant temperature is below 10°C (50°F).

Engine is running under heavy load and high speed conditionshighBattery voltage
(11 - 14V)
Except the above low Approximately 8V
SEF387X
MONITOR ITEM CONDITION SPECIFICATION
FPCM

Engine: Cranking HI

Engine: Idle

Engine coolant temperature: More than 10°C (50°F)LOW
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1220
1220Fuel pump control module
(FPCM)An improper voltage signal from the FPCM, which
is supplied to a point between the fuel pump and
the dropping resistor, is detected by ECM.

Harness or connectors
(FPCM circuit is shorted.)

Dropping resistor

FPCM

VIAS
EC-1429
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Revision: 2007 April2007 M35/M45
VIASPFP:14956
DescriptionNBS005PK
SYSTEM DESCRIPTION
*: The ECM determines the start signal status by the signals of engine speed and battery voltage.
When the engine is running at low or medium speed, the power valve is fully closed. Under this condition, the
effective suction port length is equivalent to the total length of the intake manifold collector's suction port
including the intake valve. This long suction port provides increased air intake which results in improved suc-
tion efficiency and higher torque generation.
The surge tank and one-way valve are provided. When engine is running at high speed, the ECM sends the
signal to the VIAS control solenoid valve. This signal introduces the intake manifold vacuum into the power
valve actuator and therefore opens the power valve to two suction passages together in the collector.
Under this condition, the effective port length is equivalent to the length of the suction port provided indepen-
dently for each cylinder. This shortened port length results in enhanced engine output with reduced suction
resistance under high speeds.
The power valve is always open regardless of the engine speed when gear position is in N or P.
Sensor Input signal to ECM ECM function Actuator
Crankshaft position sensor (POS)
Camshaft position sensor (PHASE)Engine speed*
VIAS control VIAS control solenoid valve Mass air flow sensor Amount of intake air
Throttle position sensor Throttle position
Accelerator pedal position sensor Accelerator pedal position
Battery Battery voltage*
Engine coolant temperature sensor Engine coolant temperature
PBIB1876E

EC-1440
[VK45DE]
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: 2007 April2007 M35/M45
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Fuel PressureNBS005QT
Idle Speed and Ignition TimingNBS005QU
*: Under the following conditions:

Air conditioner switch: OFF

Electric load: OFF (Lights, heater fan & rear window defogger)

Steering wheel: Kept in straight-ahead position
Calculated Load ValueNBS005QV
Mass Air Flow SensorNBS005QW
*: Engine is warmed up to normal operating temperature and running under no load.
Intake Air Temperature SensorNBS005QX
Engine Coolant Temperature SensorNBS005QY
Fuel Tank Temperature SensorNBS005QZ
Crankshaft Position Sensor (POS)NBS005R0
Refer to EC-1081, "Component Inspection" .
Camshaft Position Sensor (PHASE)NBS005R1
Refer to EC-1088, "Component Inspection" .
A/F Sensor 1 HeaterNBS005R2
Fuel pressure at idling kPa (kg/cm2 , psi)Approximately 350 (3.57, 51)
Target idle speed No load* (in P or N position) 650 ± 50 rpm
Air conditioner: ON In P or N position 650 rpm or more
Ignition timing In P or N position 12° ± 5° BTDC
Condition Calculated load value% (Using CONSULT-II or GST)
At idle14 - 33
At 2,500 rpm12 - 25
Supply voltageBattery voltage (11 - 14V)
Output voltage at idle0.9 - 1.2V*
Mass air flow (Using CONSULT-II or GST)2.0 - 6.0 g·m/sec at idle*
7.0 - 20.0 g·m/sec at 2,500 rpm*
Temperature °C (°F) Resistance kΩ
25 (77)1.800 - 2.200
Temperature °C (°F) Resistance kΩ
20 (68)2.1 - 2.9
50 (122)0.68 - 1.00
90 (194)0.236 - 0.260
Temperature °C (°F) Resistance kΩ
20 (68)2.3 - 2.7
50 (122)0.79 - 0.90
Resistance [at 25°C (77°F)] 2.3 - 4.3Ω

PRECAUTIONS
FSU-3
[2WD]
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FSU
Revision: 2007 April2007 M35/M45
[2WD]PRECAUTIONSPFP:00001
CautionNES000I6

When installing rubber bushings, the final tightening must be carried out under unladen conditions with
tires on ground. Oil might shorten the life of rubber bushings. Be sure to wipe off any spilled oil.
–Unladen conditions mean that fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and
mats are in designated positions.

After servicing suspension parts, be sure to check wheel alignment.

Self-lock nuts are not reusable. Always use new ones when installing. Since new self-lock nuts are pre-
oiled, tighten as they are.