fsu INFINITI M35 2007 Factory Owner's Manual

FSU-10
[2WD]
FRONT SUSPENSION ASSEMBLY
Revision: 2007 April2007 M35/M45
22. For VQ35DE engine models, gradually lower a jack to remove front suspension assembly from vehicle.
For VK45DE engine models, gradually lower a jack to remove front suspension assembly with engine
assembly from vehicle.
INSTALLATION

Installation is the reverse order of removal. For tightening torque, refer to FSU-8, "Components" .

Perform final tightening of each of parts (rubber bushing), under unladen conditions, which were removed
when removing front suspension assembly. Check wheel alignment. Refer to FSU-6, "
Wheel Alignment
Inspection" .

Adjust neutral position of steering angle sensor after checking wheel alignment. Refer to BRC-6, "Adjust-
ment of Steering Angle Sensor Neutral Position" .

Check wheel sensor harness for proper connection. Refer to BRC-54, "WHEEL SENSOR" .

COIL SPRING AND SHOCK ABSORBER
FSU-11
[2WD]
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B
FSU
Revision: 2007 April2007 M35/M45
COIL SPRING AND SHOCK ABSORBERPFP:55302
Removal and InstallationNES000IE
REMOVAL
1. Remove tires from vehicle with a power tool.
2. Remove harness of wheel sensor from shock absorber. Refer to BRC-54, "
WHEEL SENSOR" .
CAUTION:
Do not pull on wheel sensor harness.
3. Remove brake hose bracket. Refer to BR-11, "
BRAKE TUBE AND HOSE" .
4. Remove the mounting nut on the upper side of stabilizer connecting rod with a power tool, and then
remove stabilizer connecting rod from transverse link.
5. Remove mounting nut and bolt on the lower side of shock absorber with a power tool, and then remove
shock absorber from transverse link.
6. Remove cotter pin of transverse link and steering knuckle, and then loosen nut.
7. Remove transverse link from steering knuckle so as not to damage ball joint boot using the ball joint
remover (suitable tool).
CAUTION:
Temporarily tighten the nut to prevent damage to threads and to prevent ball joint remover (suit-
able tool) from suddenly coming off.
8. Remove the mounting nuts of shock absorber mounting bracket, then remove shock absorber from vehi-
cle.
INSTALLATION

Installation is the reverse order of removal. For tightening torque, refer to FSU-8, "Components" .

Perform final tightening of bolt and nut at the shock absorber lower side (rubber bushing), under unladen
conditions with tires on level ground. Check wheel alignment. Refer to FSU-6, "
Wheel Alignment Inspec-
tion" .

Adjust neutral position of steering angle sensor after checking wheel alignment. Refer to BRC-6, "Adjust-
ment of Steering Angle Sensor Neutral Position" .

Check wheel sensor harness for proper connection. Refer to BRC-54, "WHEEL SENSOR" .
Disassembly and AssemblyNES000IF
DISASSEMBLY
CAUTION:
Do not damage shock absorber piston rod when removing components from shock absorber.
1. Install strut attachment [SST] to shock absorber and secure it in
a vise.
CAUTION:
When installing the strut attachment to shock absorber,
wrap a shop cloth around strut to protect it from damage.
SEIA0296E

FSU-12
[2WD]
COIL SPRING AND SHOCK ABSORBER
Revision: 2007 April2007 M35/M45
2. Using a spring compressor (commercial service tool), compress
coil spring between rubber seat and spring lower seat (on shock
absorber) until coil spring with a spring compressor is free.
CAUTION:
Be sure a spring compressor is securely attached coil
spring. Compress coil spring
3. Make sure coil spring with a spring compressor between rubber
seat and spring lower seat (shock absorber) is free and then
remove piston rod lock nut while securing the piston rod tip so
that piston rod does not turn.
4. Remove shock absorber mounting bracket, rubber seat, bound
bumper from shock absorber.
5. Remove coil spring with a spring compressor, and then gradually release a spring compressor.
CAUTION:
Loosen while making sure coil spring attachment position does not move.
6. Remove the strut attachment from shock absorber.
INSPECTION AFTER DISASSEMBLY
Shock Absorber Inspection
Check the following:

Shock absorber for deformation, cracks or damage, and replace it if a malfunction is detected.

Piston rod for damage, uneven wear or distortion, and replace it if a malfunction is detected.

For oil leakage, and replace it if a malfunction is detected.
Shock Absorber Mounting Bracket and Rubber Parts Inspection
Check shock absorber mounting bracket for cracks and rubber parts for wear. Replace it if a malfunction is
detected.
Coil Spring Inspection
Check coil spring for cracks, wear or damage, and replace it if a malfunction is detected.
ASSEMBLY
CAUTION:
Do not damage shock absorber piston rod when installing components to shock absorber.
1. Install strut attachment [SST] to shock absorber and secure it in
a vise.
CAUTION:
When installing the strut attachment to shock absorber,
wrap a shop cloth around strut to protect it from damage.
2. Compress coil spring using a spring compressor (commercial
service tool), and install it onto shock absorber.
SEIA0297E
SEIA0296E
SEIA0297E

COIL SPRING AND SHOCK ABSORBER
FSU-13
[2WD]
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FSU
Revision: 2007 April2007 M35/M45
CAUTION:

Install coil spring as shown in the figure with large diame-
ter side [100 mm (3.94 in)] up and small diameter side [90
mm (3.54 in)] down. (Distinction marks are 4.75 and 5.75
turn from the lower side end.)

Be sure a spring compressor is securely attached to coil
spring. Compress coil spring.
3. Apply soapy water to bound bumper. Insert bound bumper into
shock absorber mounting bracket, and then install it to shock
absorber together with rubber seat.
CAUTION:
Do not use machine oil.

Install shock absorber mounting bracket as shown in the fig-
ure.
CAUTION:

Coil spring is securely seated in spring mounting groove
of rubber seat.

The bottom part of spring should be at the position of A
point of spring seat.
4. Secure piston rod tip so that piston rod does not turn, then
tighten piston rod lock nut with specified torque.
5. Gradually release a spring compressor, and remove coil spring.
CAUTION:
Loosen while making sure coil spring attachment position
does not move.
6. Remove the strut attachment from shock absorber.
SEIA0661E
SEIA0662E

FSU-14
[2WD]
TRANSVERSE LINK
Revision: 2007 April2007 M35/M45
TRANSVERSE LINKPFP:54500
Removal and InstallationNES000IG
REMOVAL
1. Remove tires from vehicle with a power tool.
2. Remove undercover with a power tool.
3. Remove the mounting nut on the upper side of stabilizer connecting rod with a power tool, and then
remove stabilizer connecting rod from transverse link.
4. Separate steering gear assembly and lower joint. Refer to PS-13, "
STEERING COLUMN" .
5. Remove rack stay. Refer to FSU-8, "
Components" .
6. Remove the mounting nut and bolt on the lower side of shock absorber with a power tool, and then
remove shock absorber from transverse link.
7. Remove transverse link from steering knuckle. Refer to FAX-5, "
Removal and Installation" .
8. Set jack under front suspension member.
9. Remove the mounting bolts of member bracket, and then remove member bracket from front suspension
member with a power tool. Refer to FSU-8, "
Components" .
10. Remove the mounting nut and bolts of member stay, and then remove member stay from front suspension
member and vehicle with a power tool.
11. Remove the mounting nut of front suspension member with a power tool. Refer to FSU-8, "
Components" .
12. Gradually lower the suspension member to the position where transverse link mounting bolts is remove.
CAUTION:
Be careful not to lower it too far. (Do not overload the links)
13. Remove mounting nut and bolts, and then remove transverse link from vehicle.
INSPECTION AFTER REMOVAL
Visual Inspection

Check transverse link and bushing for deformation, cracks or damage. Replace it if a malfunction is
detected.

Check ball joint boot for cracks or other damage, and also for grease leakage. Replace it if a malfunction
is detected.
Ball Joint Inspection
Manually move ball stud to confirm it moves smoothly with no binding.
Swing Torque Inspection
NOTE:
Before measurement, move ball stud at least ten times by hand to check for smooth movement.

Hook a spring balance at cotter pin mounting hole. Confirm
spring balance measurement value is within specifications when
ball stud begins moving.

If it is outside the specified range, replace transverse link
assembly.Swing torque
: 0.5 - 3.6 N·m (0.06 - 0.36 kg-m, 5 - 31 in-lb)
Spring balance measurement
: 7.8 - 56.3 N (0.8 - 5.7 kg, 1.8 - 12.5 lb)
SEIA0523E

TRANSVERSE LINK
FSU-15
[2WD]
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FSU
Revision: 2007 April2007 M35/M45
Rotating Torque Inspection

Attach mounting nut to ball stud. Make sure that rotating torque
is within specifications with a preload gauge [SST].

If it is outside the specified range, replace transverse link
assembly.
Axial End Play Inspection

Move tip of ball stud in axial direction to check for looseness.

If it is outside the specified range, replace transverse link assembly.
INSTALLATION

Installation is the reverse order of removal. For tightening torque, refer to FSU-8, "Components" .

Perform final tightening of bolts and nuts at the front suspension member installation position and the
shock absorber lower side (rubber bushing) under unladen conditions with tires on level ground. Check
wheel alignment. Refer to FSU-6, "
Wheel Alignment Inspection" .

Adjust neutral position of steering angle sensor after checking wheel alignment. Refer to BRC-6, "Adjust-
ment of Steering Angle Sensor Neutral Position" . Rotating torque
: 0.5 - 3.9 N·m (0.06 - 0.39 kg-m, 5 - 34 in-lb)
SDIA1150E
Axial end play : 0 mm (0 in)

FSU-16
[2WD]
UPPER LINK
Revision: 2007 April2007 M35/M45
UPPER LINKPFP:54524
Removal and InstallationNES000IH
REMOVAL
1. Remove tires from vehicle with a power tool.
2. Remove shock absorber. Refer to FSU-11, "
COIL SPRING AND SHOCK ABSORBER" .
3. Remove mounting nut and bolt with a power tool, and then remove upper link from steering knuckle.
4. Remove mounting nuts and bolts, and then remove upper link and stopper rubber from vehicle.
INSPECTION AFTER REMOVAL
Visual Inspection
Check the following:

Upper link and bushing for deformation, cracks or damage. Replace it if a malfunction is detected.

Ball joint boot for cracks or other damage, and also for grease leakage. Replace it if a malfunction is
detected.
Ball Joint Inspection
Manually move ball stud to confirm it moves smoothly with no binding.
Swing Torque Inspection
NOTE:
Before measurement, move ball stud at least ten times by hand to check for smooth movement.

Hook a spring balance at cutout on ball stud. Confirm spring bal-
ance measurement value is within specifications when ball stud
begins moving.

If it is outside the specified range, replace upper link assembly.
Rotating Torque Inspection

Attach mounting nut to ball stud. Make sure that rotating torque
is within specifications with a preload gauge [SST].

If it is outside the specified range, replace upper link assembly.
Axial End Play Inspection

Move tip of ball stud in axial direction to check for looseness.

If it is outside the specified range, replace upper link assembly.
INSTALLATION

Installation is the reverse order of removal. For tightening torque, refer to FSU-8, "Components" .

Perform final tightening of bolts and nuts at the vehicle installation position (rubber bushing) under
unladen conditions with tires on level ground. Check wheel alignment. Refer to FSU-6, "
Wheel Alignment
Inspection" . Swing torque
: 0 - 2.0 N·m (0 - 0.2 kg-m, 0 - 17 in-lb)
Spring balance measurement
: 0 - 61.5 N (0 - 6.2 kg, 0 - 13.6 lb)
SEIA0523E
Rotating torque
: 0 - 2.0 N·m (0 - 0.2 kg-m, 0 - 17 in-lb)
SDIA1150E
Axial end play : 0 mm (0 in)

UPPER LINK
FSU-17
[2WD]
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FSU
Revision: 2007 April2007 M35/M45

Adjust neutral position of steering angle sensor after checking wheel alignment. Refer to BRC-6, "Adjust-
ment of Steering Angle Sensor Neutral Position" .

FSU-18
[2WD]
STABILIZER BAR
Revision: 2007 April2007 M35/M45
STABILIZER BARPFP:54611
Removal and InstallationNES000II
REMOVAL
1. Remove tires from vehicle with a power tool.
2. Remove undercover with a power tool.
3. Remove the mounting nut on the lower side of stabilizer connecting rod with a power tool, and then
remove stabilizer connecting rod from stabilizer bar.
4. If necessary remove the mounting nut on the upper side of stabilizer connecting rod with a power tool, and
then remove stabilizer connecting rod from transverse link.
5. Remove the mounting nuts of stabilizer clamp, and then remove stabilizer clamp and stabilizer bushing.
6. Remove stabilizer bar from vehicle.
INSPECTION AFTER REMOVAL
Check stabilizer bar, stabilizer connecting rod, stabilizer bushing and stabilizer clamp for deformation, cracks
or damage. Replace it if a malfunction is detected.
INSTALLATION
Installation is the reverse order of removal. For tightening torque, refer to FSU-8, "Components" .

SERVICE DATA AND SPECIFICATIONS (SDS)
FSU-19
[2WD]
C
D
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MA
B
FSU
Revision: 2007 April2007 M35/M45
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Wheel Alignment (Unladen *)NES000IJ
*: Fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and mats are in designated positions.
Ball JointNES000IK
Tire size245/45R18 245/40R19
Camber
Degree minute (Decimal degree)Minimum –1° 00′ (–1.00°)
Nominal –0° 15′ (–0.25°)
Maximum 0° 30′ (0.50°)
Left and right difference 33′ (0.55°) or less
Caster
Degree minute (Decimal degree)Minimum 3° 45′ (3.75°)3° 50′ (3.83°)
Nominal 4° 30′ (4.50°)4° 35′ (4.58°)
Maximum 5° 15′ (5.25°)5° 20′ (5.33°)
Left and right difference 39′ (0.65°) or less
Kingpin inclination
Degree minute (Decimal degree)Minimum 6° 30′ (6.50°)
Nominal 7° 15′ (7.25°)
Maximum 8° 00′ (8.00°)
Total toe-inDistanceMinimum 0 mm (0 in)
Nominal In 1 mm (0.04 in)
Maximum In 2 mm (0.08 in)
Angle (left wheel or right wheel)
Degree minute (Decimal degree)Minimum 0′ (0°)
Nominal In 3′ (0.05°)
Maximum In 6′ (0.10°)
Swing torqueTransverse link 0.5 - 3.6 N·m (0.06 - 0.36 kg-m, 5 - 31 in-lb)
Upper link 0 - 2.0 N·m (0 - 0.2 kg-m, 0 - 17 in-lb)
Measurement on spring balanceTransverse link 7.8 - 56.3 N (0.8 - 5.7 kg, 1.8 - 12.5 lb)
Upper link 0 - 61.5 N (0 - 6.2 kg, 0 - 13.6 lb)
Rotating torqueTransverse link 0.5 - 3.9 N·m (0.06 - 0.39 kg-m, 5 - 34 in-lb)
Upper link 0 - 2.0 N·m (0 - 0.2 kg-m, 0 - 17 in-lb)
Axial end play0 mm (0 in)