service INFINITI M35 2007 Factory Service Manual

SERVICE DATA AND SPECIFICATIONS (SDS)
PS-45
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Revision: 2007 April2007 M35/M45
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Steering WheelNGS000DM
Steering AngleNGS000DN
Steering ColumnNGS000DO
STEERING COLUMN LENGTH
TILT AND TELESCOPIC MECHANISM OPERATING RANGE
Steering wheel axial end play 0 mm (0 in)
Steering wheel play 0 – 35 mm (0 – 1.38 in)
Steering wheel turning force 7.45 N·m (0.76 kg-m, 66 in-lb)
Drive type2WD AWD
Tire size 245/45R18 245/40R19 245/45R18
Inner wheel
Degree minute (Decimal degree)Minimum 36°20′ (36.3°)39°45′ (39.8°)
Nominal 39°20′ (39.3°)42°45′ (42.8°)
Maximum 40°20′ (40.3°)43°45′ (43.8°)
Outer wheel
Degree minute (Decimal degree)Nominal 33°25′ (33.4°)33°20′ (33.3°)32°30′ (32.5°)
Steering column length LTelescopic maximum 551 – 555 mm (21.69 – 21.85 in)
Telescopic minimum 591 – 595 mm (23.27 – 23.43 in)
SGIA1177E
Tilt mechanism operating range L137.5 mm (1.476 in)
Telescopic mechanism operating range L
240 mm (1.57 in)
SGIA1179E

PS-46
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: 2007 April2007 M35/M45
Steering GearNGS000DP
STEERING OUTER SOCKET AND INNER SOCKET
RACK STROKE
RACK SLIDING FORCE
Oil PumpNGS000DR
Steering FluidNGS000DS
Steering gear typePR26AF
Outer socketSwinging torque 0.3 – 2.9 N·m (0.03 – 0.29 kg-m, 3 – 25 in-lb)
Measurement on spring balance

Measuring point at cotter pin hole of stud4.81 – 45.7 N (0.5 – 4.7 kg, 1.1 – 10.4 lb)
Rotating torque 0.3 – 2.9 N·m (0.03 – 0.29 kg-m, 3 – 25 in-lb)
Axial end play 0.5 mm (0.020 in) or less
Inner socketSwinging torque 1.0 – 7.8 N·m (0.11 – 0.79 kg-m, 9.0 – 69 in-lb)
Measurement on spring balance

Measuring point at *mark shown in the
figure8.9 – 64 N (0.9 – 6.5 kg, 2.0 – 14.3 lb)
Axial end play 0.2 mm (0.008 in) or less
Inner socket length L63.9 mm (2.516 in) (2WD)
55.2 mm (2.173 in) (AWD)
SGIA0950E
Steering gear modelPR26AF
Drive type 2WD AWD
Rack neutral position, dimension L (rack stroke) 68.5 mm (2.697 in) 67.0 mm (2.638 in)
SGIA0877E
Rack sliding force2WD 195 – 258 N (19.9 – 26.3 kg, 44 – 58 lb)
AWD 227 – 305 N (23.2 – 31.1 kg, 51 – 69 lb)
Oil pump relief hydraulic pressure
8,520 – 9,320 kPa (86.9 – 95.1 kg/cm2 , 1,235 – 1,351 psi)
Fluid capacity
Approx. 1.0 (1-1/8 US qt, 7/8 Imp qt)

RAX-1
REAR AXLE
D DRIVELINE/AXLE
CONTENTS
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SECTION RAX
A
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RAX
Revision: 2007 April2007 M35/M45
REAR AXLE
PRECAUTIONS .......................................................... 2
Caution ..................................................................... 2
PREPARATION ........................................................... 3
Special Service Tools [SST] ..................................... 3
Commercial Service Tools ........................................ 3
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 4
NVH Troubleshooting Chart ..................................... 4
WHEEL HUB .............................................................. 5
On-Vehicle Inspection .............................................. 5
WHEEL BEARING INSPECTION ......................... 5
Removal and Installation .......................................... 5
COMPONENT ....................................................... 5
REMOVAL ............................................................. 5
INSPECTION AFTER REMOVAL ......................... 6
INSTALLATION ..................................................... 6REAR DRIVE SHAFT ................................................. 8
Removal and Installation .......................................... 8
COMPONENT ....................................................... 8
REMOVAL ............................................................. 8
INSPECTION AFTER REMOVAL ......................... 8
INSTALLATION ..................................................... 9
Disassembly and Assembly ...................................... 9
COMPONENT ....................................................... 9
DISASSEMBLY ..................................................... 9
INSPECTION AFTER DISASSEMBLY ................ 10
ASSEMBLY ......................................................... 11
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 14
Wheel Bearing ........................................................ 14
Drive Shaft (VQ35DE model) ................................. 14
Drive Shaft (VK45DE model) .................................. 14

RAX-2
PRECAUTIONS
Revision: 2007 April2007 M35/M45
PRECAUTIONSPFP:00001
CautionNDS000FM
Observe the following precautions when disassembling and assembling drive shaft.

Joint sub-assembly does not disassemble because it is non-overhaul parts.

Perform work in a location which is as dust-free as possible.

Before disassembling and assembling, clean the outside of parts.

Prevention of the entry of foreign objects must be taken into account during disassembly of the service
location.

Disassembled parts must be carefully reassembled in the correct order. If work is interrupted, a clean
cover must be placed over parts.

Paper shop cloths must be used. Fabric shop cloths must not be used because of the danger of lint adher-
ing to parts.

Disassembled parts (except for rubber parts) should be cleaned with kerosene which shall be removed by
blowing with air or wiping with paper shop cloths.

PREPARATION
RAX-3
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RAX
Revision: 2007 April2007 M35/M45
PREPARATIONPFP:00002
Special Service Tools [SST]NDS000FN
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Commercial Service ToolsNDS000FO
Tool number
(Kent-Moore No.)
Tool nameDescription
KV38100500
(—)
Drift
a: 80 mm (3.15 in) dia.
b: 60 mm (2.36 in) dia.Installing drive shaft plug
KV38102200
(—)
Drift
a: 90 mm (3.54 in) dia.
b: 31 mm (1.22 in) dia.Installing drive shaft plug
ZZA0701D
ZZA0920D
Tool nameDescription
Power tool

Removing wheel nuts

Removing brake caliper assembly

Removing suspension links

Removing drive shaft
PBIC0190E

WHEEL HUB
RAX-7
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RAX
Revision: 2007 April2007 M35/M45

Assemble disc rotor and the wheel hub and bearing assembly
by aligning each matching mark as shown in the figure when
installing disc rotor.
Axle Housing

Installation is the reverse order of removal. For tightening torque refer to RAX-5, "COMPONENT" .
CAUTION:
Do not reuse non-reusable parts.

Assemble disc rotor and the wheel hub and bearing assembly
by aligning each matching mark as shown in the figure when
installing disc rotor.

Perform final tightening of nuts and bolts on each link mounting
part (rubber bushing) under unladen conditions with tires on
level ground. Check wheel alignment. Refer to RSU-5, "
Wheel
Alignment Inspection" .

Adjust neutral position of steering angle sensor after checking
wheel alignment. Refer to BRC-6, "
ON-VEHICLE SERVICE" .
SDIA2638E
SDIA2638E

RAX-14
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: 2007 April2007 M35/M45
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Wheel BearingNDS000FU
Drive Shaft (VQ35DE model)NDS000GC
Since drive shafts vary with vehicle, carefully identify outside diameter (A) of joint sub-assembly and (B) of housing.
Drive Shaft (VK45DE model)NDS000GD
Since drive shafts vary with vehicle, carefully identify outside diameter (A) of joint sub-assembly and (B) of housing.Axial end play0.05 mm (0.002 in) or less
Joint type Wheel side Final drive side
Outer diameter (A) 97.0 mm (3.819 in) 87.4 mm (3.441 in) — —
Outer diameter (B) — — 91.0 mm (3.583 in) 85.5 mm (3.366 in)
Grease quantity115 – 135 g
(4.06 – 4.76 oz)110 – 130 g
(3.87 – 4.59 oz)130 – 150 g
(4.59 – 5.29 oz)105 – 125 g
(3.70 – 4.40 oz)
Boots installed length 136 mm (5.354 in) 133 mm (5.236 in) 145 mm (5.709 in) 133 mm (5.236 in)
PDIA1280E
Joint type Wheel side Final drive side
Outer diameter (A) 97.0 mm (3.819 in) 87.4 mm (3.441 in) — —
Outer diameter (B) — — 91.0 mm (3.583 in) 85.5 mm (3.366 in)
Grease quantity155 – 175 g
(5.47 – 6.12 oz)110 – 130 g
(3.87 – 4.59 in)155 – 175 g
(5.47 – 6.12 oz)140 – 160 g
(4.94 – 5.64 oz)
Boots installed length 145 mm (5.709 in) 136 mm (5.354 in) 148 mm (5.827 in) 148 mm (5.827 in)
PDIA1280E

RF-1
ROOF
I BODY
CONTENTS
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SECTION RF
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RF
Revision: 2007 April2007 M35/M45
ROOF
PRECAUTIONS .......................................................... 2
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 2
Precautions .............................................................. 2
PREPARATION ........................................................... 3
Special Service Tools ............................................... 3
Commercial Service Tools ........................................ 3
SQUEAK AND RATTLE TROUBLE DIAGNOSES ..... 4
Work Flow ................................................................ 4
CUSTOMER INTERVIEW ..................................... 4
DUPLICATE THE NOISE AND TEST DRIVE ....... 5
CHECK RELATED SERVICE BULLETINS ........... 5
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ...................................................... 5
REPAIR THE CAUSE ........................................... 5
CONFIRM THE REPAIR ....................................... 6
Generic Squeak and Rattle Troubleshooting ........... 6
INSTRUMENT PANEL .......................................... 6
CENTER CONSOLE ............................................. 6
DOORS ................................................................. 6
TRUNK .................................................................. 7
SUNROOF/HEADLINING ..................................... 7
SEATS ................................................................... 7
UNDERHOOD ....................................................... 7
Diagnostic Worksheet .............................................. 8
SUNROOF ................................................................ 10
Component Parts and Harness Connector Location ... 10
System Description ................................................. 11
TILT UP / SLIDE CLOSE OPERATION ................ 11TILT DOWN / SLIDE OPEN OPERATION .......... 11
AUTO OPERATION ............................................. 11
RETAINED POWER OPERATION ...................... 11
ANTI-PINCH FUNCTION .................................... 12
INITIALIZATION PROCEDURE .......................... 12
Wiring Diagram — SROOF — ................................ 13
Terminals and Reference Value for BCM ............... 15
Terminals and Reference Value for Sunroof Motor
Assembly ................................................................ 15
CONSULT-II Function (BCM) ................................. 16
CONSULT-II START PROCEDURE .................... 16
ACTIVE TEST ..................................................... 16
WORK SUPPORT ............................................... 16
DATA MONITOR ................................................. 16
Work Flow ............................................................... 17
Diagnosis Symptom Chart ...................................... 17
Check BCM Power Supply and Ground Circuit ...... 17
Check Sunroof Motor Assembly Power Supply and
Ground Circuit ........................................................ 18
Check Sunroof Switch ............................................ 20
Check Door Switch ................................................. 22
Fitting Adjustment ................................................... 24
RID WEATHERSTRIP OVERLAP ADJUST-
MENT AND SURFACE MISMATCH ADJUST-
MENT .................................................................. 24
Removal and Installation ........................................ 24
SUNROOF UNIT ................................................. 26
Disassembly and Assembly .................................... 27
DISASSEMBLY ................................................... 28
ASSEMBLY ......................................................... 28

RF-2
PRECAUTIONS
Revision: 2007 April2007 M35/M45
PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
NIS0023J
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:

To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.

Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.

Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions NIS0023K

Disconnect both battery cables in advance.

Disconnect air bag system line in advance.

Do not tamper with or force air bag lid open, as this may adversely affect air bag performance.

Be careful not to scratch pad and other parts.

When removing or disassembling any part, be careful not to damage or deform it. Protect parts, which
may get in the way with cloth.

When removing parts with a screwdriver or other tool, protect parts by wrapping them with vinyl or tape.

Keep removed parts protected with cloth.

If a clip is deformed or damaged, replace it.

If an unreusable part is removed, replace it with a new one.

Tighten bolts and nuts firmly to the specified torque.

After re-assembly has been completed, make sure each part functions correctly.

Remove stains in the following way.
Water-soluble stains:
Dip a soft cloth in warm water, and then squeeze it tightly. After wiping the stain, wipe with a soft dry cloth.
Oil stain:
Dissolve a synthetic detergent in warm water (density of 2 to 3% or less), dip the cloth, then clean off the stain
with the cloth. Next, dip the cloth in fresh water and squeeze it tightly. Then clean off the detergent completely.
Then wipe the area with a soft dry cloth.

Do not use any organic solvent, such as thinner or benzine.

PREPARATION
RF-3
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RF
Revision: 2007 April2007 M35/M45
PREPARATIONPFP:00002
Special Service ToolsNIS0023L
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Commercial Service ToolsNIS0023M
Tool number
(Kent-Moore No.)
Tool nameDescription
(J-39570)
Chassis earLocating the noise
(J-43980)
NISSAN Squeak and Rattle
KitRepairing the cause of noise
SIIA0993E
SIIA0994E
Tool nameDescription
Engine earLocating the noise
SIIA0995E