control INFINITI M35 2007 Factory Service Manual

COOLING FAN
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Revision: 2007 April2007 M35/M45
COOLING FANPFP:21140
ComponentsNBS004RM
Removal and InstallationNBS004RN
REMOVAL
1. Remove engine room cover (RH and LH). Refer to EM-173, "ENGINE ROOM COVER" .
2. Remove air duct (inlet) and air cleaner case assembly. Refer to EM-177, "
AIR CLEANER AND AIR
DUCT" .
3. Drain engine coolant from radiator. Refer to CO-40, "
ENGINE COOLANT" .
4. Disconnect harness connector from cooling fan control module, and move harness to aside.
5. Remove radiator hose (upper). Refer to CO-43, "
RADIATOR" .
6. Remove cooling fan assembly.
CAUTION:
Be careful not to damage or scratch on radiator core.
INSTALLATION
Note the following, and Install in the reverse order of removal.
CAUTION:
Only use genuine parts for radiator shroud and cooling fan mounting bolt and observe the specified
torque (to prevent radiator from being damaged).
INSPECTION AFTER INSTALLATION
Make sure that fan motors operate normally.
1. Sub-harness 2. Cooling fan control module 3. Sub-harness
4. Fan motor (LH) 5. Fan motor (RH) 6. Fan shroud
7. Cooling fan (RH) 8. Cooling fan (LH)
A. Apply on fan motor shaft.
: Apply Genuine High Strength Lock-
ing Sealant or equivalent.
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COOLING FAN
Revision: 2007 April2007 M35/M45
NOTE:
Cooling fans are controlled by cooling fan control module. For details. Refer to EC-1214, "
DTC P1217
ENGINE OVER TEMPERATURE" .
Disassembly and Assembly NBS004RO
DISASSEMBLY
1. Disconnect sub-harness from fan motor (RH and LH) and cooling fan control module.
2. Remove cooling fan control module from fan shroud.
CAUTION:
Handle carefully to avoid dropping and shocks.
3. Remove cooling fan mounting nuts, and then remove the cooling fan (RH and LH).
4. Remove fan motor (RH and LH).
INSPECTION AFTER DISASSEMBLY
Cooling Fan
Inspect cooling fan for crack or unusual bend.

If anything is found, replace cooling fan.
ASSEMBLY
Note the following, and assemble in the reverse order of disassembly.
CAUTION:
RH and LH cooling fans are different. Be careful not to misassemble them.

Install each fan in the following position.

Secure the sub-harness tightly to the fan shroud to prevent the fan rotation area from being loose.Right side : 4 blades
Left side : 5 blades

THERMOSTAT AND WATER CONTROL VALVE
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Revision: 2007 April2007 M35/M45
THERMOSTAT AND WATER CONTROL VALVEPFP:21200
ComponentsNBS004RR

Refer to GI-11, "Components" for symbols in the figure.
Removal and InstallationNBS004RS
REMOVAL
1. Remove engine room cover (RH and LH). Refer to EM-173, "ENGINE ROOM COVER" .
2. Remove engine cover with power tool. Refer to EM-179, "
INTAKE MANIFOLD" .
3. Remove air duct (inlet). Refer to EM-177, "
AIR CLEANER AND AIR DUCT" .
4. Drain engine coolant from drain plugs on radiator and both side of cylinder block. Refer to CO-40, "
Chang-
ing Engine Coolant" and EM-253, "DISASSEMBLY" .
CAUTION:

Perform this step when engine is cold.

Do not spill engine coolant on drive belts.
1. Water connector 2. O-ring 3. Rubber ring
4. Heater hose 5. Water control valve 6. Water outlet
7. Gasket 8. O-ring 9. Water outlet pipe
10. Thermostat housing 11. Radiator cap 12. Radiator hose (upper)
13. Thermostat 14. Rubber ring 15. Water inlet
16. Water suction hose 17. Water suction pipe 18. Radiator hose (lower)
19. Gasket 20. O-ring 21. Heater pipe
22. Heater hose
A. To radiator B. To intake manifold adapter C. To cylinder block
D. To cylinder head (right bank) E. To cylinder head (left bank) F. To heater core
PBIC3306E

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THERMOSTAT AND WATER CONTROL VALVE
Revision: 2007 April2007 M35/M45
5. Disconnect water suction hose from water inlet.
6. Remove water inlet and thermostat.
CAUTION:
Do not disassemble thermostat.
7. Remove intake manifolds (upper and lower). Refer to EM-179, "
INTAKE MANIFOLD" .
8. Disconnect radiator hose (upper) from thermostat housing.
9. Disconnect heater hoses from water outlet and heater pipe.
10. Remove thermostat housing, water outlet pipe, water connector, water control valve, water outlet and
heater pipe.
CAUTION:
Do not disassemble water control valve.
INSPECTION AFTER REMOVAL

Make sure that valves both in thermostat and water control valve are completely closing at normal tempar-
ature.

Place a thread so that it is caught in the valves of the thermostat
and water control valve. Immerse fully in a container filled with
water. Heat while stirring. (The example in the figure shows ther-
mostat.)

The valve opening temperature is the temperature at which the
valve opens and falls from the thread.

Continue heating. Check the maximum valve lift.
NOTE:
The maximum valve lift standard temperature for water control
valve is the reference value.

After checking the maximum valve lift, lower the water tempera-
ture and check the valve closing temperature.
Standard values:

If the malfunctioning condition, when closing valve at normal temperature, or measured values are out of
the standard, replace thermostat and/or water control valve.
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
Be careful not to spill engine coolant over engine room. Use rag to absorb engine coolant.
Thermostat and Water Control Valve

Install thermostat and water control valve with the whole circum-
ference of each flange part fit securely inside rubber ring. (The
example in the figure shows thermostat.)
SLC252B
Thermostat Water control valve
Valve opening temperature 80 - 84°C (176 - 183°F) 93.5 - 96.5°C (200 - 206°F)
Maximum valve liftMore than 10 mm/95°C
(0.39 in/203°F)More than 8 mm/108°C
(0.315 in/226°F)
Valve closing temperature 77°C (171°F) 90°C (194°F)
PBIC0157E

THERMOSTAT AND WATER CONTROL VALVE
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Install thermostat with jiggle valve facing upwards. (The position
deviation may be within the range of ±10 degrees)

Install water control valve with the up-mark facing up and the
frame center part facing upwards. (The position deviation may
be within the range of ±10 degrees)
Water Outlet Pipe and Heater Pipe
First apply a neutral detergent to O-rings, then quickly insert the insertion parts of the water outlet pipe and
heater pipe into the installation holes.
INSPECTION AFTER INSTALLATION

Check for leaks of engine coolant using radiator cap tester adapter (commercial service tool) and radiator
cap tester (commercial service tool). Refer to CO-40, "
LEAK CHECK" .

Start and warm up engine. Visually check if there is no leaks of engine coolant.
PBIC0158E

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SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: 2007 April2007 M35/M45
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Standard and LimitNBS004RT
ENGINE COOLANT CAPACITY (APPROXIMATE)
Unit: (US qt, Imp qt)
RADIATOR
Unit: kPa (kg/cm2 , psi)
THERMOSTAT
WATER CONTROL VALVE
Engine coolant capacity (With reservoir tank at “MAX” level) 10.4 (11, 9-1/8)
Reservoir tank engine coolant capacity (at “MAX” level) 0.8 (7/8, 3/4)
Radiator cap relief pressureStandard 78 - 98 (0.8 - 1.0, 11 - 14)
Limit 59 (0.6, 9)
Leakage testing pressure 157 (1.6, 23)
ThermostatStandard
Valve opening temperature 80 - 84°C (176 - 183°F)
Maximum valve lift More than 10 mm/95°C (0.39 in/203°F)
Valve closing temperature 77°C (171°F)
Water control valveStandard
Valve opening temperature 93.5 - 96.5°C (200 - 206°F)
Maximum valve lift More than 8 mm/108°C (0.315 in/226°F)
Valve closing temperature 90°C (194°F)

DI-1
DRIVER INFORMATION SYSTEM
K ELECTRICAL
CONTENTS
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SECTION DI
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Revision: 2007 April2007 M35/M45
DRIVER INFORMATION SYSTEM
PRECAUTION ............................................................ 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
PREPARATION ........................................................... 4
Commercial Service Tools ........................................ 4
COMBINATION METERS ........................................... 5
System Description .................................................. 5
UNIFIED METER CONTROL UNIT ...................... 5
UNIFIED METER AND A/C AMP. ......................... 5
POWER SUPPLY AND GROUND CIRCUIT ........ 5
SPEEDOMETER ................................................... 6
TACHOMETER ..................................................... 6
WATER TEMPERATURE GAUGE ........................ 6
FUEL GAUGE ....................................................... 7
ODO/TRIP METER ............................................... 7
METER ILLUMINATION CONTROL ..................... 8
FAIL-SAFE ............................................................ 9
Arrangement of Combination Meter ....................... 10
Component Parts Location ...................................... 11
Internal Circuit ........................................................ 12
Wiring Diagram — METER — ................................ 13
Terminals and Reference Value for Combination
Meter ...................................................................... 15
Terminals and Reference Value for Unified Meter
and A/C Amp. ......................................................... 16
Self-Diagnosis Mode of Combination Meter ........... 17
SELF-DIAGNOSIS FUNCTION .......................... 17
OPERATION PROCEDURE ............................... 17
CONSULT-II Function (METER A/C AMP) ............. 18
Trouble Diagnosis .................................................. 18
HOW TO PERFORM TROUBLE DIAGNOSIS ... 18
PRELIMINARY CHECK ...................................... 18
Symptom Chart ...................................................... 18
Power Supply and Ground Circuit Inspection ........ 19
Vehicle Speed Signal Inspection ............................ 20
Engine Speed Signal Inspection ............................ 21
Engine Coolant Temperature Signal Inspection ..... 22
Fuel Level Sensor Signal Inspection ...................... 22
Fuel Gauge Pointer Fluctuates, Indicator Wrong Value or Varies ....................................................... 25
Fuel Gauge Does Not Move to FULL Position ....... 25
Electrical Components Inspection .......................... 26
CHECK FUEL LEVEL SENSOR UNIT ................ 26
Removal and Installation of Combination Meter ..... 27
REMOVAL ........................................................... 27
INSTALLATION ................................................... 27
Disassembly and Assembly of Combination Meter ... 27
DISASSEMBLY ................................................... 27
ASSEMBLY ......................................................... 27
UNIFIED METER AND A/C AMP .............................. 28
System Description ................................................. 28
COMBINATION METER CONTROL FUNCTION ... 28
A/C AUTO AMP. FUNCTION ............................... 29
OTHER FUNCTIONS .......................................... 29
Schematic ............................................................... 30
CONSULT-II Function (METER A/C AMP) ............. 31
CONSULT-II BASIC OPERATION ....................... 31
SELF-DIAG RESULTS ........................................ 31
DATA MONITOR ................................................. 32
Power Supply and Ground Circuit Inspection ......... 34
DTC [U1000] CAN Communication Circuit ............. 35
DTC [B2202] Meter Communication Circuit ........... 35
DTC [B2205] Vehicle Speed Circuit ........................ 38
Removal and Installation of Unified Meter and A/C
Amp. ....................................................................... 38
REMOVAL ........................................................... 38
INSTALLATION ................................................... 38
WARNING LAMPS .................................................... 39
System Description ................................................. 39
OIL PRESSURE WARNING LAMP ..................... 39
Component Parts and Harness Connector Location ... 40
Schematic ............................................................... 41
Wiring Diagram — WARN — .................................. 42
Oil Pressure Warning Lamp Stays Off (Ignition
Switch ON) ............................................................. 52
Oil Pressure Warning Lamp Does Not Turn Off (Oil
Pressure Is Normal) ................................................ 53
Electrical Component Inspection ............................ 54
OIL PRESSURE SWITCH ................................... 54

DI-2Revision: 2007 April2007 M35/M45 A/T INDICATOR ........................................................ 55
System Description ................................................. 55
MANUAL MODE .................................................. 55
NOT MANUAL MODE ......................................... 55
Wiring Diagram — AT/IND — ................................. 56
A/T Indicator Is Malfunction .................................... 58
WARNING CHIME ..................................................... 59
System Description ................................................. 59
POWER SUPPLY AND GROUND CIRCUIT ....... 59
IGNITION KEY WARNING CHIME (WITH INTEL-
LIGENT KEY) ...................................................... 60
LIGHT WARNING CHIME ................................... 60
SEAT BELT WARNING CHIME ........................... 60
Component Parts and Harness Connector Location ... 61
Schematic ............................................................... 62
Wiring Diagram — CHIME — ................................. 63
Terminals and Reference Value for Combination
Meter ...................................................................... 66
Terminals and Reference Value for Unified Meter
and A/C Amp. ......................................................... 66
Terminals and Reference Value for BCM ................ 67
CONSULT-II Function (BCM) .................................. 68
CONSULT-II BASIC OPERATION ....................... 68
DATA MONITOR .................................................. 68
ACTIVE TEST ..................................................... 69
SELF-DIAG RESULTS ........................................ 69
CONSULT-II Function (METER A/C AMP) ............. 69
Trouble Diagnosis ................................................... 70
HOW TO PERFORM TROUBLE DIAGNOSIS .... 70
PRELIMINARY INSPECTION ............................. 70
SYMPTOM CHART ............................................. 70
Meter Buzzer Circuit Inspection .............................. 70
Lighting Switch Signal Inspection ........................... 71
Front Door Switch (Driver Side) Signal Inspection ... 72
Seat Belt Buckle Switch Signal Inspection ............. 73
Electrical Component Inspection ............................ 74
FRONT DOOR SWITCH (DRIVER SIDE) ........... 74
SEAT BELT BUCKLE SWITCH (DRIVER SIDE) ... 74
LANE DEPARTURE WARNING SYSTEM ................ 75
Precautions for Lane Departure Warning (LDW)
system .................................................................... 75
System Description ................................................. 75
LDW SYSTEM OPERATION ............................... 75
POWER SUPPLY AND GROUND CIRCUIT ....... 77
Action Test .............................................................. 77
LDW SYSTEM RUNNING TEST ......................... 77
Camera Aiming Adjustment .................................... 78
OUTLINE ............................................................. 78
PREPARATION ................................................... 78
TARGET SETTING .............................................. 78
VEHICLE HEIGHT CHECK ................................. 81
AIMING ADJUSTMENT ....................................... 81Component Parts and Harness Connector Location ... 85
Wiring Diagram — LDW — ..................................... 86
Terminals and Reference Value for LDW Camera
Unit .......................................................................... 88
CONSULT-II Function (LDW) .................................. 88
DESCRIPTION .................................................... 88
CONSULT-II BASIC OPERATION ....................... 88
WORK SUPPORT ............................................... 89
SELF-DIAG RESULTS ......................................... 89
DATA MONITOR .................................................. 90
ACTIVE TEST ...................................................... 91
Trouble Diagnosis ................................................... 92
HOW TO PERFORM TROUBLE DIAGNOSIS .... 92
PRELIMINARY INSPECTION .............................. 92
SYMPTOM CHART .............................................. 93
Power Supply and Ground Circuit Inspection ......... 93
DTC [C1B00] CAMERA UNIT MALF ...................... 94
DTC [C1B01] CAM AIMING INCMP ....................... 94
DTC [C1B02] VHCL SPD DATA MALF ................... 94
DTC [C1B03] ABNRML TEMP DETECT ................ 94
DTC [U1000] CAN COMM CIRCUIT ...................... 95
DTC [U1010] CONTROL UNIT (CAN) .................... 95
LDW Chime Circuit Inspection ................................ 95
LDW Switch Circuit Inspection ................................ 96
LDW Indicator Lamp Circuit Inspection ................... 99
Turn Signal Input Inspection .................................100
Electrical Component Inspection ..........................100
LDW SWITCH ....................................................100
Removal and Installation for LDW Camera Unit ...100
REMOVAL ..........................................................100
INSTALLATION ..................................................100
Removal and Installation for LDW Chime .............101
REMOVAL ..........................................................101
INSTALLATION ..................................................101
Removal and Installation for LDW Switch .............101
COMPASS ...............................................................102
Precautions for Compass ......................................102
System Description ...............................................102
Troubleshooting ....................................................103
Zone Variation Setting Procedure .........................104
Calibration Procedure ...........................................104
Wiring Diagram – COMPAS – ...............................105
Removal and Installation of Compass ...................106
CLOCK ....................................................................107
Wiring Diagram — CLOCK — ...............................107
Removal and Installation of Clock .........................108
REMOVAL ..........................................................108
INSTALLATION ..................................................108
CAN COMMUNICATION .........................................109
System Description ...............................................109
CAN Communication Unit .....................................109

COMBINATION METERS
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COMBINATION METERSPFP:24814
System DescriptionNKS003TV
UNIFIED METER CONTROL UNIT

Speedometer, odo/trip meter, tachometer, fuel gauge and water temperature gauge are controlled by the
unified meter control unit, which is built into the combination meter. Unified meter control unit receives sig-
nals from unified meter and A/C amp.

Warning lamp and indicator lamp of combination meter are controlled by signals drawn from the unified
meter and A/C amp.

Digital meter is adopted for odo/trip meter.
NOTE:
The record of the odo meter is kept even if the battery cable is disconnected. The record of the trip meter
is erased when the battery cable is disconnected.

Dot matrix LCD is adopted to display “push engine starter”, “A/T position” and “ICC system* ”.

Odo/trip meter and dot matrix LCD segments can be checked in self-diagnosis mode.

Meters/gauges can be checked in self-diagnosis mode.
*: With ICC system
UNIFIED METER AND A/C AMP.
Refer to DI-28, "COMBINATION METER CONTROL FUNCTION" in “UNIFIED METER AND A/C AMP”.
POWER SUPPLY AND GROUND CIRCUIT
Power is supplied at all times

through 10A fuse [No. 21, located in the fuse block (J/B)]

to combination meter terminal 23,

through 10A fuse [No. 19, located in the fuse block (J/B)]

to unified meter and A/C amp. terminal 54.
With the ignition switch in the ACC or ON position, power is supplied

through 10A fuse [No. 6, located in the fuse block (J/B)],

to combination meter terminal 2, and

to unified meter and A/C amp. terminal 41.
With the ignition switch in the ON or START position, power is supplied

through 10A fuse [No. 14, located in the fuse block (J/B)]

to combination meter terminal 12,

through 10A fuse [No. 12, located in the fuse block (J/B)]

to unified meter and A/C amp. terminal 53.
Ground is supplied

to combination meter terminals 9, 10 and 11

to unified meter and A/C amp. terminals 55 and 71

through grounds M16 and M70.

DI-6
COMBINATION METERS
Revision: 2007 April2007 M35/M45
SPEEDOMETER
The speedometer indicates the vehicle speed.

ABS actuator and electric unit (control unit) converses a pulse signal from wheel sensor to vehicle speed
signal, and transmit vehicle speed signal to unified meter and A/C amp. with CAN communication.

Unified meter and A/C amp. transmits vehicle speed signal to combination meter with communication line.

Combination meter converses vehicle speed signal to the angle signal, and commands to speedometer.
TACHOMETER
The tachometer indicates engine speed in revolutions per minute (rpm).

ECM converses a signal from crankshaft position sensor to engine speed signal, and transmits to unified
meter and A/C amp. with CAN communication.

Unified meter and A/C amp. transmits engine speed signal to combination meter with communication line.

Combination meter converses engine speed signal to the angle signal, and commands to tachometer.
WATER TEMPERATURE GAUGE
The water temperature gauge indicates the engine coolant temperature.

ECM converses a signal from engine coolant temperature sensor to engine coolant temperature signal,
and transmits to unified meter and A/C amp. with CAN communication.

Unified meter and A/C amp. transmits engine coolant temperature signal to combination meter with com-
munication line.

Combination meter converses engine coolant temperature signal to the angle signal, and commands to
water temperature gauge.
PKIC0696E
PKIB7631E
PKIB7632E