lock INFINITI M35 2007 Factory Service Manual

TF-42
REAR OIL SEAL
Revision: 2007 April2007 M35/M45
INSTALLATION
1. Apply ATF to rear oil seal, install it with a drifts.
CAUTION:

Do not reuse rear oil seal.

When installing, do not incline rear oil seal.
2. Align the matching mark of mainshaft with the mark of compan-
ion flange, then install the companion flange.
3. Using a flange wrench, install the self-lock nut of companion
flange and tighten to the specified torque. Refer to TF-45,
"COMPONENTS" .
CAUTION:
Do not reuse self-lock nut.
4. Install the rear propeller shaft. Refer to PR-6, "
REAR PROPEL-
LER SHAFT" .
5. Check fluid level. Refer to TF-9, "
Inspection" . Dimension A : 6.7 - 7.3 mm (0.264 - 0.287 in)
Tool number A: ST30720000 (J-25405)
B: KV40104830 ( — )
PDIA0292E
SDIA2378E
PDIA0245E

TRANSFER ASSEMBLY
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Revision: 2007 April2007 M35/M45
Disassembly and AssemblyNDS000E5
COMPONENTS
*: This may not be used for December ′06 models or later. 1. Drive chain 2. Front drive shaft rear bearing 3. Front drive shaft
4. Front drive shaft front bearing 5. Sprocket 6. Mainshaft
7. Needle bearing 8. Snap ring 9. Mainshaft bearing
10. Front case 11. Front oil seal 12. Mainshaft oil seal
13. Oil cover 14. Temperature sensor* 15. Electric controlled coupling
16. Spacer 17. Snap ring 18. O-ring
19. Oil gutter 20. Drain plug 21. Baffle plate
22. Rear bearing 23. Snap ring 24. Spacer
25. Rear oil seal 26. Companion flange 27. Self-lock nut
28. Breather tube 29. Rear case 30. Harness bracket
31. Retainer 32. Filler plug 33. Gasket
PDIA0244E

TF-46
TRANSFER ASSEMBLY
Revision: 2007 April2007 M35/M45
DISASSEMBLY
Front Case and Rear Case
1. Remove drain plug and filler plug.
2. Remove mainshaft oil seal from front case, using a flat-bladed
screwdriver.
CAUTION:
Be careful not to damage the front case and mainshaft.
3. Remove front oil seal from front case, using a flat-bladed screw-
driver.
CAUTION:
Be careful not to damage the front case and front drive
shaft.
4. Remove self-lock nut.
5. Put a matching mark on the end of mainshaft. The mark should
be in line with the mark on the companion flange.
CAUTION:
For matching mark, use paint. Do not damage mainshaft.
6. Remove companion flange, using a puller.
CAUTION:
Be careful not to damage the companion flange.
PDIA0253E
PDIA0255E
SDIA2378E
PDIA0258E

TRANSFER ASSEMBLY
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Revision: 2007 April2007 M35/M45
20. Install rear oil seal to rear case, using the drifts.
CAUTION:

Do not reuse rear oil seal.

Apply ATF to rear oil seal.

When installing, do not incline rear oil seal.
21. Install companion flange while align the matching mark of main-
shaft with the mark of companion flange.
22. Tighten self-lock nut to the specified torque, with flange wrench.
Refer to TF-45, "
COMPONENTS" .
CAUTION:
Do not reuse self-lock nut.
23. Install mainshaft oil seal until it is flush with end face of front
case, using the drift.
CAUTION:

Do not reuse mainshaft oil seal.

Apply ATF to mainshaft oil seal.

When installing, do not incline mainshaft oil seal.
24. Install front oil seal until it is flush with end face of front case,
using the drift.
CAUTION:

Do not reuse front oil seal.

Apply ATF to front oil seal.

When installing, do not incline front oil seal.
25. Apply sealant to threads of drain plug. Then install it to rear case
and tighten to the specified torque. Refer to TF-45, "
COMPO-
NENTS" . Dimension A : 6.7 - 7.3 mm (0.264 - 0.287 in)
Tool number A: ST30720000 (J-25405)
B: KV40104830 ( — )
PDIA0281E
SDIA2378E
SDIA2369E
Tool number : ST30720000 (J-25405)
PDIA0282E
Tool number : ST27862000 ( — )
PDIA0287E

WW-4
FRONT WIPER AND WASHER SYSTEM
Revision: 2007 April2007 M35/M45
FRONT WIPER AND WASHER SYSTEMPFP:28810
Components Parts and Harness Connector LocationNKS003WB
System DescriptionNKS003WC

Front wiper relays (HIGH, LOW) are included in IPDM E/R (intelligent power distribution module engine
room).

Front wiper reverse relay is included in relay box-1. Refer to PG-98, "ELECTRICAL UNITS LOCATION" .

Wiper switch (combination switch) is composed of a combination of 5 output terminals and 5 input termi-
nals. Terminal combination status is read by BCM (body control module) when switch is turned ON.

BCM controls front wiper LO, HI, and INT (intermittent) operation.

IPDM E/R operates wiper motor according to CAN communication signals from BCM.

Front wiper motor switches LOW speed to/from HIGH speed by BCM function to change polarity.
OUTLINE
Power is supplied at all times

to ignition relay, located in IPDM E/R, from battery directly,

through 50 A fusible link (letter F, located in fuse and fusible link block)

to BCM terminal 55,

through 10 A fuse [No. 21, located in fuse block (J/B)]

to BCM terminal 42,

through 30 A fuse (No. 73, located in IPDM E/R)

to front wiper low relay, located in IPDM E/R

to front wiper reverse relay terminal 5,

through 15 A fuse (No. 78, located in IPDM E/R)
PKID0472E

FRONT WIPER AND WASHER SYSTEM
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Revision: 2007 April2007 M35/M45

to CPU (central processing unit) located in IPDM E/R,

through 15 A fuse (No. 71, located in IPDM E/R)

to CPU located in IPDM E/R.
With the ignition switch in the ON or START position, power is supplied

to ignition relay, located in IPDM E/R,

through 15 A fuse [No. 1, located in fuse block (J/B)]

to BCM terminal 38,

through 10 A fuse [No. 12, located in fuse block (J/B)]

to front wiper reverse relay terminal 1,

through 10 A fuse (No. 84, located in IPDM E/R)

to front washer pump terminal 1

to front wiper motor terminal 4.
Ground is supplied

to BCM terminal 52

through grounds M16 and M70,

to IPDM E/R terminals 38 and 51

through grounds E22 and E43,

to combination switch terminal 12

through grounds M16 and M70.
LOW SPEED WIPER OPERATION
When wiper switch is in the LO position, BCM detects low speed wiper ON signal by BCM wiper switch read-
ing function.
BCM sends front wiper request signal (LO) with CAN communication line

from BCM terminals 39 and 40

to IPDM E/R terminals 49 and 50.
When IPDM E/R receives front wiper request signal (LO), it turns ON front wiper low relay, located in IPDM
E/R, power is supplied

through IPDM E/R terminal 23 and front wiper high relay and front wiper low relay

to front wiper motor terminal 3.
Ground is supplied

to front wiper motor terminal 1

through front wiper reverse relay terminals 3 and 4

through grounds E22 and E43.
With power and ground supplied, the front wiper motor operates at low speed.

FRONT WIPER AND WASHER SYSTEM
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Revision: 2007 April2007 M35/M45
CONSULT-II Functions (IPDM E/R)NKS003WM
CONSULT-II can display each diagnostic item using the diagnostic test mode shown following.
CONSULT-II BASIC OPERATION
Refer to GI-38, "CONSULT-II Start Procedure" .
DATA MONITOR
Operation Procedure
1. Touch “DATA MONITOR” on “SELECT DIAG MODE ” screen.
2. Touch “ALL SIGNALS”, “MAIN SIGNALS” or “SELECTION FROM MENU” on the “SELECT MONITOR
ITEM” screen.
3. When “SELECTION FROM MENU” is selected, touch individual items to be monitored. In “ALL SIG-
NALS”, all items are monitored. In “MAIN SIGNALS”, predetermined items are monitored.
4. Touch “START”.
5. Touch “RECORD” while monitoring to record the status of the item being monitored. To stop recording,
touch “STOP”.
All Signals, Main Signals, Selection From Menu
NOTE:
Perform monitoring of IPDM E/R data with the ignition switch ON. When the ignition switch is at ACC, the dis-
play may not be correct.
ACTIVE TEST
Operation Procedure
1. Touch “ACTIVE TEST” on “SELECT DIAG MODE” screen.
2. Touch “FRONT WIPER” on “SELECT TEST ITEM” screen.
3. Touch item to be tested, and check operation.
4. Touch “OFF” while testing to stop the operation.
Diagnosis Mode Description
SELF−DIAG RESULTS Refer to PG-20, "
SELF-DIAG RESULTS" .
DATA MONITOR The input/output data of IPDM E/R is displayed in real time.
CAN DIAG SUPPORT MNTR The result of transmit/receive diagnosis of CAN communication can be read.
ACTIVE TEST IPDM E/R sends a drive signal to electronic components to check their operation.
ALL SIGNALS Monitors all items.
MAIN SIGNALS Monitor the predetermined item.
SELECTION FROM MENU Selects items and monitors them.
Item nameCONSULT-II
screen displayDisplay or unitMonitor item selection
Description
ALL
SIGNALSMAIN
SIGNALSSELECTION
FROM MENU
FR wiper request FR WIP REQSTOP/1 LOW/
LOW/HI×× ×Signal status input from BCM
Wiper auto stop WIP AUTO STOP ACT P/STOP P×× ×Output status of IPDM E/R
Wiper protection WIP PROT OFF/BLOCK×× ×Control status of IPDM E/R
Te s t i t e mCONSULT-II
screen displayDescription
Front wiper (HI, LO) output FRONT WIPERWith a certain operation (HI, LO), the front wiper relay (HIGH and LOW) can be
operated.

FRONT WIPER AND WASHER SYSTEM
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Revision: 2007 April2007 M35/M45
7. CHECK IPDM E/R
With CONSULT-II
1. Connect IPDM E/R connector and front wiper motor connector.
2. Install front wiper reverse relay.
3. Select “IPDM E/R” on CONSULT-II. Select “ACTIVE TEST” on “SELECT DIAG MODE” screen.
4. Select “FRONT WIPER” on “SELECT TEST ITEM” screen.
5. Touch “LO” or “HI” screen.
6. Check voltage between IPDM E/R harness connector and
ground while front wiper (HI, LO) is operating.
Without CONSULT-II
1. Connect IPDM E/R connector and front wiper motor connector.
2. Install front wiper reverse relay.
3. Start up auto active test. Refer to PG-23, "
Auto Active Test" .
4. Check voltage between IPDM E/R harness connector and ground while front wiper (HI, LO) is operating.
OK or NG
OK >> Replace front wiper motor. Refer to WW-44, "Disassembly and Assembly of Front Wiper Drive
Assembly" .
NG >> Replace IPDM E/R. Refer to PG-31, "
Removal and Installation of IPDM E/R" .
Front Wiper Does Not Return to Stop Position (After Front Wiper Operate for 10
Seconds, They Stop for 20 Seconds, and After Repeating the Operations Five
Times, They Become Inoperative)
NKS003WO
CAUTION:

When auto stop signal has not varied for 10 seconds or longer while IPDM E/R is operating front
wipers, IPDM E/R considers that front wipers are locked, and stops wiper output. That causes this
symptom.

This status can be checked by “DATA MONITOR” of “IPDM E/R” on which “WIPER PROTECTION”
item shows “BLOCK”.
Terminal
ConditionVoltage
(Approx.) (+)
(-)
IPDM E/R
connectorTerminal
E719
GroundStopped
Battery voltage
HI operation
23Stopped 0 V
LO operation Battery voltage
Terminal
ConditionVoltage
(Approx.) (+)
(-)
IPDM E/R
connectorTerminal
E719
GroundStopped
Battery voltage
HI operation
23Stopped 0 V
LO operation Battery voltage
SKIB4663E

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Revision: 2007 April2007 M35/M45
Front Wiper Does Not Return to Stop Position When Front Wiper Motor Oper-
ates at Low Speed (After Front Wiper Operate for 10 Seconds, They Stop for 20
Seconds, and After Repeating the Operations Five Times, They Become Inoper-
ative)
NKS003WP
CAUTION:

When auto stop signal has not varied for 10 seconds or longer while IPDM E/R is operating front
wipers, IPDM E/R considers that front wipers are locked, and stops wiper output. That causes this
symptom.

This status can be checked by “DATA MONITOR” of “IPDM E/R” on which “WIPER PROTECTION”
item shows “BLOCK”.
1. CHECK FRONT WIPER STOP SIGNAL
With CONSULT-II
Select “IPDM E/R” on CONSULT-II. With “DATA MONITOR”, make
sure that “WIP AUTO STOP” turns “ACT P” - “STOP P” linked with
wiper LO operation.
Without CONSULT-II
GO TO 2.
OK or NG
OK >> Replace IPDM E/R. Refer to PG-31, "Removal and
Installation of IPDM E/R" .
NG >> GO TO 2.
2. CHECK IPDM E/R
Check voltage between IPDM E/R harness connector and ground
while front wiper motor is stopped and while front wiper LO is operat-
ing.
OK or NG
OK >> Replace IPDM E/R. Refer to PG-31, "Removal and Installation of IPDM E/R" .
NG >> GO TO 3.
3. CHECK CIRCUIT BETWEEN FRONT WIPER MOTOR AND GROUND
1. Turn ignition switch OFF.
2. Disconnect front wiper motor connector.
3. Check continuity between front wiper motor harness connector
and ground.
OK or NG
OK >> Replace front wiper motor. Refer to WW-44, "Disassem-
bly and Assembly of Front Wiper Drive Assembly" .
NG >> Repair harness or connector.
PKIA7614E
Terminal
ConditionVoltage
(Approx.) (+)
(-)
IPDM E/R
connectorTe r m i n a l
E7 32 GroundWiper stopped Battery voltage
Wiper operating 0 V
SKIB4665E
Front wiper motor
connectorTerminal
GroundContinuity
E27 6 Yes
SKIB4667E

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FRONT WIPER AND WASHER SYSTEM
Revision: 2007 April2007 M35/M45
Front Wiper Does Not Return to Stop Position When Front Wiper Motor Oper-
ates at HIGH Speed (After Front Wiper Operate for 10 Seconds, They Stop for 20
Seconds, and After Repeating the Operations Five Times, They Become Inoper-
ative)
NKS003WQ
CAUTION:

When auto stop signal has not varied for 10 seconds or longer while IPDM E/R is operating front
wipers, IPDM E/R considers that front wipers are locked, and stops wiper output. That causes this
symptom.

This status can be checked by “DATA MONITOR” of “IPDM E/R” on which “WIPER PROTECTION”
item shows “BLOCK”.
1. CHECK FRONT WIPER STOP SIGNAL
With CONSULT-ll
Select “IPDM E/R” on CONSULT-II. With “DATA MONITOR”, make
sure that “WIP AUTO STOP” turns “ACT P” - “STOP P” linked with
wiper HI operation.
Without CONSULT-ll
GO TO 2.
OK or NG
OK >> Replace IPDM E/R. Refer to PG-31, "Removal and
Installation of IPDM E/R" .
NG >> GO TO 2.
2. CHECK IPDM E/R
1. Turn ignition switch OFF.
2. Connect IPDM E/R connector and front wiper motor connector.
3. Turn ignition switch ON.
4. Check voltage between IPDM E/R harness connector and
ground while front wiper motor is stopped and while front wiper
HI is operating.
OK or NG
OK >> Replace IPDM E/R. Refer to PG-31, "Removal and Installation of IPDM E/R" .
NG >> GO TO 3.
PKIA7614E
Te r m i n a l
ConditionVoltage
(Approx.) (+)
(-)
IPDM E/R
connectorTerminal
E7 32 GroundWiper stopped Battery voltage
Wiper operating 0 V
SKIB4665E