battery INFINITI M35 2007 Factory Service Manual
[x] Cancel search | Manufacturer: INFINITI, Model Year: 2007, Model line: M35, Model: INFINITI M35 2007Pages: 4647, PDF Size: 93.69 MB
Page 3946 of 4647
HARNESS
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Revision: 2007 April2007 M35/M45
Wiring Diagram Codes (Cell Codes) NKS004ET
Use the chart below to find out what each wiring diagram code stands for.
Refer to the wiring diagram code in the alphabetical index to find the location (page number) of each wiring
diagram.
Code Section Wiring Diagram Name
A/C ATC Air Conditioner
AF1B1 EC Air Fuel Ratio Sensor 1 Bank 1
AF1B2 EC Air Fuel Ratio Sensor 1 Bank 2
AF1HB1 EC Air Fuel Ratio Sensor 1 Heater Bank 1
AF1HB2 EC Air Fuel Ratio Sensor 1 Heater Bank 2
AFS LT Adaptive Front Lighting System
APPS1 EC Accelerator Pedal Position Sensor
APPS2 EC Accelerator Pedal Position Sensor
APPS3 EC Accelerator Pedal Position Sensor
ASC/BS EC Automatic Speed Control Device (ASCD) Brake Switch
ASC/SW EC Automatic Speed Control Device (ASCD) Steering Switch
ASCBOF EC Automatic Speed Control Device (ASCD) Brake Switch
ASCIND EC Automatic Speed Control Device (ASCD) Indicator
AT/IND DI A/T Indicator Lamp
AUT/DP SE Automatic Drive Positioner
AUTO/L LT Automatic Light System
AV AV Audio and Visual System
AWD TF AWD Control System
BACK/L LT Back-Up Lamp
BRK/SW EC Brake Switch
C/SEAT SE Climate Controlled Seat
CAN AT CAN Communication Line
CAN EC CAN Communication Line
CAN LAN CAN System
CHARGE SC Charging System
CHIME DI Warning Chime
CIGAR WW Cigarette Lighter
CLOCK DI Clock
COMBSW LT Combination Switch
COMPAS DI Compass and Thermometer
COOL/F EC Cooling Fan Control
CUR/SE EC Battery Current Sensor
D/LOCK BL Power Door Lock
DEF GW Rear Window Defogger
DTRL LT Headlamp - with Daytime Light System
ECM/PW EC ECM Power Supply for Back-Up
ECTS EC Engine Coolant Temperature Sensor
ENG/ST BL Engine Start System
EPS STC Electric Controlled Power Steering System
ETC1 EC Electric Throttle Control Function
ETC2 EC Electric Throttle Control Motor Relay
Page 3982 of 4647
PS-1
POWER STEERING SYSTEM
G STEERING
CONTENTS
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Revision: 2007 April2007 M35/M45
POWER STEERING SYSTEM
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Precautions Necessary for Steering Wheel Rotation
After Battery Disconnect .......................................... 3
OPERATION PROCEDURE ................................. 3
Precautions for Steering System .............................. 4
PREPARATION ........................................................... 5
Special Service Tools ............................................... 5
Commercial Service Tools ........................................ 6
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 7
NVH Trouble Shooting Chart .................................... 7
POWER STEERING FLUID ........................................ 8
Checking Fluid Level ................................................ 8
Checking Fluid Leakage ........................................... 8
Air Bleeding Hydraulic System ................................. 8
STEERING WHEEL .................................................. 10
On-Vehicle Inspection and Service ........................ 10
CHECKING CONDITION OF INSTALLATION .... 10
CHECKING STEERING WHEEL PLAY .............. 10
CHECKING NEUTRAL POSITION STEERING
WHEEL ............................................................... 10
CHECKING STEERING WHEEL TURNING
FORCE ................................................................ 10
CHECKING FRONT WHEEL TURNING ANGLE .... 11
Removal and Installation ........................................ 12
REMOVAL ........................................................... 12
INSTALLATION ................................................... 12
STEERING COLUMN ............................................... 13
Removal and Installation ........................................ 13
COMPONENTS .................................................. 13
REMOVAL OF UPPER JOINT, COLLAR, HOLE
COVER SEAL, HOLE COVER, LOWER SHAFT
AND LOWER JOINT ........................................... 14
INSPECTION AFTER REMOVAL ....................... 14INSTALLATION OF UPPER JOINT, COLLAR,
HOLE COVER SEAL, HOLE COVER, LOWER
SHAFT AND LOWER JOINT .............................. 14
REMOVAL OF STEERING COLUMN ASSEM-
BLY ...................................................................... 15
INSPECTION AFTER REMOVAL ....................... 16
INSTALLATION OF STEERING COLUMN
ASSEMBLY ......................................................... 16
INSPECTION AFTER INSTALLATION ................ 16
Disassembly and Assembly .................................... 17
COMPONENTS ................................................... 17
DISASSEMBLY ................................................... 17
INSPECTION AFTER DISASSEMBLY ................ 17
ASSEMBLY ......................................................... 17
INSPECTION AFTER ASSEMBLY ...................... 18
POWER STEERING GEAR AND LINKAGE ............ 19
Removal and Installation ........................................ 19
COMPONENTS ................................................... 19
REMOVAL ........................................................... 19
INSTALLATION ................................................... 20
INSPECTION AFTER INSTALLATION ................ 20
Disassembly and Assembly .................................... 21
COMPONENTS ................................................... 21
DISASSEMBLY ................................................... 22
INSPECTION AFTER DISASSEMBLY ................ 23
ASSEMBLY ......................................................... 25
POWER STEERING OIL PUMP ............................... 30
On-Vehicle Inspection and Service ......................... 30
CHECKING RELIEF OIL PRESSURE ................ 30
Removal and Installation ........................................ 30
REMOVAL ........................................................... 30
INSTALLATION ................................................... 30
Disassembly and Assembly (Models with VK45DE) ... 31
COMPONENTS ................................................... 31
INSPECTION BEFORE DISASSEMBLY ............. 31
DISASSEMBLY ................................................... 32
INSPECTION AFTER DISASSEMBLY ................ 32
Page 3984 of 4647
PRECAUTIONS
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Revision: 2007 April2007 M35/M45
PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
NGS000CZ
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:
To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.
Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.
Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions Necessary for Steering Wheel Rotation After Battery DisconnectNGS000D0
NOTE:
This Procedure is applied only to models with Intelligent Key system and NVIS/IVIS (NISSAN/INFINITI
VEHICLE IMMOBILIZER SYSTEM - NATS).
Remove and install all control units after disconnecting both battery cables with the ignition knob in the
″LOCK″ position.
Always use CONSULT-III to perform self-diagnosis as a part of each function inspection after finishing
work. If DTC is detected, perform trouble diagnosis according to self-diagnostic results.
For models equipped with the Intelligent Key system and NVIS/IVIS, an electrically controlled steering lock
mechanism is adopted on the key cylinder.
For this reason, if the battery is disconnected or if the battery is discharged, the steering wheel will lock and
steering wheel rotation will become impossible.
If steering wheel rotation is required when battery power is interrupted, follow the procedure below before
starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables.
NOTE:
Supply power using jumper cables if battery is discharged.
2. Use the Intelligent Key or mechanical key to turn the ignition switch to the ″ACC″ position. At this time, the
steering lock will be released.
3. Disconnect both battery cables. The steering lock will remain released and the steering wheel can be
rotated.
4. Perform the necessary repair operation.
5. When the repair work is completed, return the ignition switch to the ″LOCK″ position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.)
6. Perform a self-diagnosis check of all control units using CONSULT-III.
Page 4043 of 4647
RF-2
PRECAUTIONS
Revision: 2007 April2007 M35/M45
PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
NIS0023J
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:
To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.
Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.
Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions NIS0023K
Disconnect both battery cables in advance.
Disconnect air bag system line in advance.
Do not tamper with or force air bag lid open, as this may adversely affect air bag performance.
Be careful not to scratch pad and other parts.
When removing or disassembling any part, be careful not to damage or deform it. Protect parts, which
may get in the way with cloth.
When removing parts with a screwdriver or other tool, protect parts by wrapping them with vinyl or tape.
Keep removed parts protected with cloth.
If a clip is deformed or damaged, replace it.
If an unreusable part is removed, replace it with a new one.
Tighten bolts and nuts firmly to the specified torque.
After re-assembly has been completed, make sure each part functions correctly.
Remove stains in the following way.
Water-soluble stains:
Dip a soft cloth in warm water, and then squeeze it tightly. After wiping the stain, wipe with a soft dry cloth.
Oil stain:
Dissolve a synthetic detergent in warm water (density of 2 to 3% or less), dip the cloth, then clean off the stain
with the cloth. Next, dip the cloth in fresh water and squeeze it tightly. Then clean off the detergent completely.
Then wipe the area with a soft dry cloth.
Do not use any organic solvent, such as thinner or benzine.
Page 4053 of 4647
RF-12
SUNROOF
Revision: 2007 April2007 M35/M45
ANTI-PINCH FUNCTION
The CPU of sunroof motor assembly monitors the sunroof motor operation and the sunroof position (fully-
closed or other) by the signals from sunroof motor.
When sunroof motor detects an interruption during the following slide close and tilt down operation, sunroof
motor assembly controls the motor until full up position (when tilt down operate) or 125 mm (4.92 in) or more to
open direction (when slide close operate).
The function is operated in the following conditions.
close operation and tilt down when ignition switch is in the ON position.
close operation and tilt down during retained power operation.
INITIALIZATION PROCEDURE
If the battery is disconnected, the sunroof motor connector is disconnected sunroof does not close or open
automatically, use the following procedure to return sunroof operation to normal.
1. Close the sunroof if it is not in the closed position. It may be necessary to repeatedly push the switch to
close the sunroof.
2. Press the SLIDE OPEN/TILT DOWN switch for approximately 1 second or more.
3. Initialization procedure is completed. Confirm proper operation of the sunroof (slide open, slide close, tilt
up, tilt down.)
Page 4056 of 4647
SUNROOF
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Revision: 2007 April2007 M35/M45
Terminals and Reference Value for BCMNIS0023T
Terminals and Reference Value for Sunroof Motor AssemblyNIS0023U
Termi-
nalWire
colorItemSignal
Input/OutputConditionVoltage (V)
(Approx.)
12 PFront door switch
(passenger side)InputOPEN (ON) 0
CLOSE (OFF) Battery voltage
38 W Power source (IGN) Input Ignition switch (ON or START) position Battery voltage
42 P Power source (Fuse) Input — Battery voltage
52 B Ground (power) — — 0
53 BR RAP signal OutputIgnition switch ON Battery voltage
Within 45 seconds after ignition switch is
turned to OFF positionBattery voltage
When driver side or passenger side door is
opened during retained power operation.0
54 OPower window power supply
(BAT)Output — Battery voltage
55 W Power source (Fusible link) Input — Battery voltage
62 V Front door switch (driver side) InputOPEN (ON) 0
CLOSE (OFF) Battery voltage
Te r m i -
nalWire
colorItemSignal
Input/OutputConditionVoltage (V)
(Approx.)
1 O BAT power supply (BCM) Input — Battery voltage
4LGSunroof
(TILT DOWN/SLIDE OPEN)
switch signalInputIgnition switch ON and sunroof switch in
TILT DOWN / SLIDE OPEN position0
Other than above Battery voltage
6 Y RAP signal InputIgnition switch ON Battery voltage
Within 45 seconds after ignition switch is
turned to OFF positionBattery voltage
When driver side or passenger side door is
opened during retained power operation.0
8 B Ground — — 0
9 Y Sunroof switch ground — — 0
11 LSunroof
(TILT UP/SLIDE CLOSE)
switch signalInputIgnition switch ON and sunroof switch in
TILT UP / SLIDE CLOSE position0
Other than above Battery voltage
Page 4059 of 4647
RF-18
SUNROOF
Revision: 2007 April2007 M35/M45
2. CHECK POWER SUPPLY CIRCUIT
1. Turn ignition switch ON.
2. Check voltage between BCM connector and ground.
OK or NG
OK >> GO TO 3.
NG >> Check BCM power supply circuit for open or short.
3. CHECK GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect BCM connector.
3. Check continuity between BCM connector and ground.
OK or NG
OK >> Power supply and ground circuit are OK.
NG >> Check BCM ground circuit for open.
Check Sunroof Motor Assembly Power Supply and Ground Circuit NIS0023Z
1. CHECK POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect sunroof motor assembly connector.
3. Turn ignition switch ON.
4. Check voltage between sunroof motor assembly connector and ground.
OK or NG
OK >> GO TO 2.
NG >> GO TO 3.
Te r m i n a l s
Condition of
ignition switchVoltage (V)
(Approx.) (+)
(–)
BCM connector Terminal
M1 38
GroundON
Battery voltage
M242
OFF
55
PIIB5901E
BCM connector Terminal
GroundContinuity
M2 52 Yes
PIIB5902E
Terminal
Voltage (V)
(Approx.) (+)
(–) Sunroof motor
assembly
connectorTerminal
M1861
Ground Battery voltage
6
PIIB5903E
Page 4060 of 4647
SUNROOF
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Revision: 2007 April2007 M35/M45
2. CHECK GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Check continuity between sunroof motor assembly connector and ground.
OK or NG
OK >> Sunroof motor assembly power supply and ground cir-
cuit are OK. Further inspection is necessary. Refer to
RF-17, "
Diagnosis Symptom Chart" .
NG >> Repair or replace harness.
3. CHECK SONROOF MOTOR CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect BCM connector.
3. Check continuity between BCM connector and sunroof motor assembly connector.
4. Check continuity between BCM connector and ground.
OK or NG
OK >> GO TO 4.
NG >> Repair or replace harness.
4. CHECK BCM OUTPUT SIGNAL
1. Connect BCM connector.
2. Turn ignition switch ON.
3. Check voltage between BCM connector and ground.
OK or NG
OK >> Check condition of harness and connector.
NG >> Replace BCM.
Sunroof motor
assembly connectorTerminal
GroundContinuity
M186 8 Yes
PIIB5904E
AB
Continuity
BCM connector TerminalSunroof motor
assembly
connectorTerminal
M253
M1866
Ye s
54 1
A
GroundContinuity
BCM connector Terminal
M253
No
54
PIIB5905E
Terminals
Voltage (V)
(Approx.) (+)
(–)
BCM connector Terminal
M253
Ground Battery voltage
54
PIIB5906E
Page 4061 of 4647
RF-20
SUNROOF
Revision: 2007 April2007 M35/M45
Check Sunroof Switch NIS00240
1. CHECK SUNROOF SWITCH INPUT SIGNAL
1. Turn ignition switch ON.
2. Check voltage between sunroof motor assembly connector and ground.
OK or NG
OK >> Sunroof switch system is OK.
NG >> GO TO 2.
2. CHECK SUNROOF SWITCH CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect sunroof motor assembly and sunroof switch connector.
3. Check continuity between sunroof motor assembly connector and sunroof switch connector.
4. Check continuity between sunroof motor assembly connector
and ground.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace harness.
Sunroof
motor
assembly
connectorTerminals
ConditionVoltage (V)
(Approx.)
(+) (–)
M1864
GroundSunroof switch is operated
TILT DOWN or SLIDE OPEN0
Other than above Battery voltage
11Sunroof switch is operated
TILT UP or SLIDE CLOSE0
Other than above Battery voltage
PIIB5908E
AB
Continuity
Sunroof motor
assembly connectorTerminalSunroof switch
connectorTerminal
M1864
R531
Ye s
11 3
A
GroundContinuity
Sunroof motor
assembly connectorTerminal
M1864
No
11
PIIB5909E
Page 4063 of 4647
RF-22
SUNROOF
Revision: 2007 April2007 M35/M45
Check Door SwitchNIS00241
1. CHECK DOOR SWITCH INPUT SIGNAL
Check voltage between BCM connector and ground.
OK or NG
OK >> Door switch circuit is OK.
NG >> GO TO 2.
2. CHECK DOOR SWITCH CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect door switch and BCM connector.
3. Check continuity between BCM connector and door switch connector.
4. Check continuity between BCM connector and ground.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace harness.
BCM
connectorItemTerminals
ConditionVoltage (V)
(Approx.)
(+) (–)
M1 Passenger side 12
GroundOPEN 0
CLOSE Battery voltage
M3 Driver side 62OPEN 0
CLOSE Battery voltage
PIIB5912E
AB
Continuity
BCM connector TerminalDriver side door
switch connectorTerminal
M3 62 B11 2 Yes
AC
Continuity
BCM connector TerminalPassenger side
door switch
connectorTerminal
M1 12 B424 2 Yes
A
GroundContinuity
BCM
connectorItem Terminal
M3 Driver side 62
No
M1Passenger
side12
PIIB6494E