trunk INFINITI M35 2007 Factory Manual Online

BODY REPAIR
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Revision: 2007 April2007 M35/M45
1. Hood
2. Front fender (RH&LH)
3. Side body assembly (RH&LH)
4. Outer front pillar reinforcement (RH&LH)
5. Center pillar reinforcement (RH&LH)
6. Outer roof side rail reinforcement (RH&LH)
7. Outer sill reinforcement (RH&LH)
8. Inner roof side rail (RH&LH)
9. Inner center pillar (RH&LH)
10. Front roof rail brace (RH&LH)
11. Outer sill (RH&LH)
12. Inner rear pillar assembly (RH&LH)
13. Inner rear pillar rear (RH&LH)
14. Inner rear pillar reinforcement (RH&LH)
15. Outer rear wheelhouse (RH&LH)
16. Outer rear wheelhouse extension (RH&LH)
17. Inner rear wheelhouse (RH&LH)
18. Side parcel shelf assembly (RH&LH)
19. Seat back support (RH&LH)
20. Parcel shelf assembly
21. Rear waist
22. Roof assembly
23. Front roof rail
24. Front roof bow
25. Rear roof bow
26. Rear roof rail
27. Rear fender assembly (RH&LH)
28. Rear fender extension (RH&LH)
29. Rear bumper side bracket
30. Fuel filler lid (RH)
31. Rear panel assembly
32. Upper rear bumper retainer
33. Lower rear bumper retainer
34. Front door assembly (RH&LH)
35. Outer front door panel (RH&LH)
36. Rear door assembly (RH&LH)
37. Outer rear door panel (RH&LH)
38. Trunk lid
39. Front bumper reinforcement
40. Rear bumper stay
41. Rear bumper reinforcement

EI-1
EXTERIOR & INTERIOR
I BODY
CONTENTS
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SECTION EI
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Revision: 2007 April2007 M35/M45
EXTERIOR & INTERIOR
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Precautions for Procedures without Cowl Top Cover ..... 3
Precautions for Work ................................................ 3
PREPARATION ........................................................... 4
Special Service Tools ............................................... 4
Commercial Service Tools ........................................ 4
SQUEAK AND RATTLE TROUBLE DIAGNOSES ..... 5
Work Flow ................................................................ 5
CUSTOMER INTERVIEW ..................................... 5
DUPLICATE THE NOISE AND TEST DRIVE ....... 6
CHECK RELATED SERVICE BULLETINS ........... 6
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ...................................................... 6
REPAIR THE CAUSE ........................................... 6
CONFIRM THE REPAIR ....................................... 7
Generic Squeak and Rattle Troubleshooting ........... 7
INSTRUMENT PANEL .......................................... 7
CENTER CONSOLE ............................................. 7
DOORS ................................................................. 7
TRUNK .................................................................. 8
SUNROOF/HEADLINING ..................................... 8
SEATS ................................................................... 8
UNDERHOOD ....................................................... 8
Diagnostic Worksheet .............................................. 9
FRONT BUMPER ......................................................11
Removal and Installation ......................................... 11
REMOVAL ........................................................... 12
INSTALLATION ................................................... 12
Removal and Installation of Front Bumper Grille ... 13
REMOVAL ........................................................... 13
INSTALLATION ................................................... 13
REAR BUMPER ....................................................... 14
Removal and Installation ........................................ 14
REMOVAL ........................................................... 15
INSTALLATION ................................................... 15FRONT GRILLE ........................................................ 16
Removal and Installation ........................................ 16
REMOVAL ........................................................... 16
INSTALLATION ................................................... 16
HOOD ........................................................................ 17
Removal and Installation ........................................ 17
HOOD TOP MOLDING ........................................ 17
COWL TOP ............................................................... 18
Removal and Installation ........................................ 18
REMOVAL ........................................................... 18
INSTALLATION ................................................... 18
FENDER PROTECTOR ............................................ 20
Removal and Installation ........................................ 20
REMOVAL ........................................................... 20
INSTALLATION ................................................... 20
Rear Wheel House Protector .................................. 21
REMOVAL AND INSTALLATION ........................ 21
REMOVAL ........................................................... 21
INSTALLATION ................................................... 21
CENTER MUD GUARD ............................................ 22
Removal and Installation ........................................ 22
REMOVAL ........................................................... 22
INSTALLATION ................................................... 22
FLOOR SIDE FAIRING ............................................. 23
Removal and Installation of Under Cover (for V6
Engine Models) ....................................................... 23
Removal and Installation of Under Cover (for V8
Engine Models) ....................................................... 23
FRONT UNDER COVER .................................... 23
FRONT UNDER COVER (REAR) ....................... 24
FLOOR UNDER COVER .................................... 24
REAR UNDER COVER ....................................... 24
REAR DIFFUSER ............................................... 24
ROOF SIDE MOLDING ............................................. 25
Removal and Installation ........................................ 25
REMOVAL ........................................................... 25
INSTALLATION ................................................... 26

EI-2Revision: 2007 April2007 M35/M45 DOOR SASH MOLDING ........................................... 27
Removal and Installation ........................................ 27
FRONT DOOR SASH MOLDING ........................ 27
REAR DOOR SUSH MOLDING .......................... 27
DOOR SASH OUTER COVER ............................ 28
REAR DOOR CORNER COVER ........................ 28
DOOR OUTSIDE MOLDING ..................................... 29
Removal and Installation ........................................ 29
FRONT DOOR OUTSIDE MOLDING .................. 29
REAR DOOR OUTSIDE MOLDING .................... 30
SIDE GUARD MOLDING .......................................... 31
Removal and Installation ........................................ 31
REMOVAL ........................................................... 31
INSTALLATION .................................................... 31
DOOR PARTING SEAL ............................................ 32
Removal and Installation ........................................ 32
FRONT DOOR PARTING SEAL .......................... 32
REAR DOOR PARTING SEAL ............................ 32
TRUNK LID FINISHER .............................................. 33
Removal and Installation ........................................ 33
REMOVAL ........................................................... 33
INSTALLATION .................................................... 33
DOOR FINISHER ...................................................... 34
Removal and Installation ........................................ 34
FRONT AND REAR DOOR FINISHER ............... 34
FRONT DOOR SASH COVER INNER ................ 36
REAR DOOR SASH COVER INNER .................. 36BODY SIDE TRIM ..................................................... 37
Removal and Installation ......................................... 37
FRONT PILLAR GARNISH .................................. 38
FRONT KICKING PLATE OUTER ....................... 38
FRONT KICKING PLATE INNER ........................ 38
FRONT BODY SIDE WELT ................................. 39
CENTER PILLAR LOWER GARNISH ................. 39
CENTER PILLAR UPPER GARNISH .................. 39
REAR KICKING PLATE OUTER ......................... 40
REAR KICKING PLATE INNER ........................... 40
REAR BODY SIDE WELT .................................... 40
REAR WHEEL HOUSE GARNISH ...................... 41
REAR PILLAR FINISHER .................................... 41
REAR PARCEL SHELF FINISHER ........................... 42
Removal and Installation ......................................... 42
REMOVAL ............................................................ 42
INSTALLATION .................................................... 43
Rear Window Sunshade ......................................... 43
REMOVAL AND INSTALLATION ......................... 43
SUNSHADE ............................................................... 44
Component Parts and Harness Connector Location ... 44
Schematic ............................................................... 45
Wiring Diagram—SHADE— .................................... 46
Terminals and Reference Values for Rear Sun-
shade Unit ............................................................... 49
FLOOR TRIM ............................................................. 50
Removal and Installation ......................................... 50
REMOVAL ............................................................ 50
INSTALLATION .................................................... 51
HEADLINING ............................................................. 52
Removal and Installation ......................................... 52
REMOVAL ............................................................ 53
INSTALLATION .................................................... 55
TRUNK ROOM TRIM & TRUNK LID FINISHER ....... 56
Removal and Installation for Trunk Room Trim ....... 56
REMOVAL ............................................................ 57
INSTALLATION .................................................... 57
REMOVAL AND INSTALLATION OF TRUNK LID
FINISHER INNER ................................................ 57

EI-8
SQUEAK AND RATTLE TROUBLE DIAGNOSES
Revision: 2007 April2007 M35/M45
TRUNK
Trunk noises are often caused by a loose jack or loose items put into the trunk by the owner.
In addition look for:
1. Trunk lid dumpers out of adjustment
2. Trunk lid striker out of adjustment
3. The trunk lid torsion bars knocking together
4. A loose license plate or bracket
Most of these incidents can be repaired by adjusting, securing or insulating the item(s) or component(s) caus-
ing the noise.
SUNROOF/HEADLINING
Noises in the sunroof/headlining area can often be traced to one of the following:
1. Sunroof lid, rail, linkage or seals making a rattle or light knocking noise
2. Sunvisor shaft shaking in the holder
3. Front or rear windshield touching headlining and squeaking
Again, pressing on the components to stop the noise while duplicating the conditions can isolate most of these
incidents. Repairs usually consist of insulating with felt cloth tape.
SEATS
When isolating seat noise it's important to note the position the seat is in and the load placed on the seat when
the noise is present. These conditions should be duplicated when verifying and isolating the cause of the
noise.
Cause of seat noise include:
1. Headrest rods and holder
2. A squeak between the seat pad cushion and frame
3. The rear seatback lock and bracket
These noises can be isolated by moving or pressing on the suspected components while duplicating the con-
ditions under which the noise occurs. Most of these incidents can be repaired by repositioning the component
or applying urethane tape to the contact area.
UNDERHOOD
Some interior noise may be caused by components under the hood or on the engine wall. The noise is then
transmitted into the passenger compartment.
Causes of transmitted underhood noise include:
1. Any component mounted to the engine wall
2. Components that pass through the engine wall
3. Engine wall mounts and connectors
4. Loose radiator mounting pins
5. Hood bumpers out of adjustment
6. Hood striker out of adjustment
These noises can be difficult to isolate since they cannot be reached from the interior of the vehicle. The best
method is to secure, move or insulate one component at a time and test drive the vehicle. Also, engine RPM
or load can be changed to isolate the noise. Repairs can usually be made by moving, adjusting, securing, or
insulating the component causing the noise.

REAR BUMPER
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Revision: 2007 April2007 M35/M45
REMOVAL
1. Fully open trunk lid assembly.
2. Remove trunk floor carpet, trunk side box assembly, trunk rear plate, and trunk side finisher. Refer to EI-
56, "TRUNK ROOM TRIM & TRUNK LID FINISHER" .
3. Remove rear combination lamp (LH/RH). Refer to LT- 2 6 5 , "
Removal and Installation" .
4. Remove clips of rear combination lamp lower. (Figure to illustration B)
5. Remove clips of bumper fascia lower side.
6. Remove screws of bumper fascia left/right side. (Figure to illustration C)
7. Remove bumper fascia left/right bolt from trunk room inside. (Figure to illustration A)
8. Remove clip and bumper clamp from bumper fascia upper side, and then pull out bumper fascia toward
rear of vehicle. (Figure to illustration D)
9. Remove bumper fascia assembly.
CAUTION:
When removing bumper fascia, 2 workers are required so as to prevent it from dropping.
10. Remove bumper stay mounting clips, and remove bumper stay
(LH/RH).
11. Remove bumper energy absorber.
12. Remove bumper reinforcement mounting nuts and bumper reinforcement with power tool.
INSTALLATION
Install in the reverse order of removal.
NOTE:
After installing, perform fitting adjustment.
PIIB4119J

EI-26
ROOF SIDE MOLDING
Revision: 2007 April2007 M35/M45
INSTALLATION
1. Place roof side molding on roof groove, and then insert the end into front fender.
2. Align roof side molding clips (molding side) (2),(3), and (4) of front pillar with fastener position, and then
insert roof side molding clip (molding side) (1).
3. Insert roof side molding clips (molding side) of front pillar in order of (2) to (4) into molding fastener.
4. Insert body side outer clips of roof in the order of (5) to (9).
5. Insert rear end of roof side molding into trunk lid.
6. Temporarily set roof side molding clips (molding side) of rear pillar on fasteners and insert them in the
order of (10) to (13).
CAUTION:
Be careful not to damage the body.
PIIB4179J

TRUNK LID FINISHER
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Revision: 2007 April2007 M35/M45
TRUNK LID FINISHERPFP:84810
Removal and InstallationNIS0024T
REMOVAL
1. Fully open trunk lid.
2. Remove trunk lid finisher inner. Refer to EI-57, "
REMOVAL AND INSTALLATION OF TRUNK LID FIN-
ISHER INNER" .
3. Remove trunk lid finisher upper mounting nuts.
4. Disconnect back lamp, license lamp and trunk opener switch harness connector.
5. Remove double-faced adhesive tapes with (wide) plastic spatula.Disconnect clips and remove trunk lid
finisher outer.
INSTALLATION
Install in the reverse order of removal.
CAUTION:

Replace double-faced adhesive tape on back of finisher with a new tape if trunk lid finisher outer is
reused.

Remove double-faced adhesive tape remaining on body and back of finisher using double-faced
adhesive tape remover when removing finisher outer.

Install after cleaning adhesive parts of body side and back of finisher outer.

Do not wash the vehicle with in 24 hours after installing so as to keep adhesive.
1. Trunk lid finisher outer
PIIB4516E

EI-44
SUNSHADE
Revision: 2007 April2007 M35/M45
SUNSHADEPFP:97580
Component Parts and Harness Connector LocationNIS0024Y
PIIB5864E
1. Fuse block (J/B) 2. Back-up lamp relay E19 3.Rear sunshade cancel relay B141
(View with the trunk side finisher RH
removed)
4.Rear sunshade unit (With built-in
motor) B474
(View with the rear parcel shelf fin-
isher removed)5.a: Rear sunshade front switch M137
b: Rear control cancel switch M1516. Rear sunshade rear switch B557

EI-56
TRUNK ROOM TRIM & TRUNK LID FINISHER
Revision: 2007 April2007 M35/M45
TRUNK ROOM TRIM & TRUNK LID FINISHERPFP:84920
Removal and Installation for Trunk Room TrimNIS00254
1. Trunk rear plate 2. Trunk front finisher 3. Trunk side finisher (LH)
4. Trunk side finisher (RH) 5. Trunk floor carpet 6. Trunk floor carpet (LH)
7. Trunk floor carpet (RH) 8. Trunk side box
(for temper tire models)9. Rear seatback finisher
10. Trunk room lamp 11. Trunk floor felt (LH) 12. Trunk floor felt (RH)
13. Trunk floor spacer (LH)
(for sport models)14. Trunk floor spacer (RH)
(for sport models)15. Trunk net
Metal clip
PIIB6290E

TRUNK ROOM TRIM & TRUNK LID FINISHER
EI-57
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Revision: 2007 April2007 M35/M45
REMOVAL
1. Fully open trunk lid assembly.
2. Remove trunk floor carpet.
3. Remove trunk side box. (for temper tire models)
4. Remove trunk floor spacer (LH/RH). (for sport models)
5. Remove trunk room lamp of trunk rear plate, and disconnect trunk room lamp connector.
6. Remove trunk rear plate mounting clips, and the remove trunk rear plate.
7. Remove trunk side finisher mounting clips, and the remove trunk side finisher (LH/RH).
8. Remove rear seatback and rear seat cushion. Refer to SE-173, "
REAR SEAT" .
9. Remove rear seatback finisher mounting clips, and the remove rear seatback finisher.
10. Remove trunk room lamp of trunk front finisher, and disconnect trunk room lamp connector.
11. Remove trunk front finisher mounting clips, and the trunk front finisher.
INSTALLATION
Install in the reverse order of removal.
REMOVAL AND INSTALLATION OF TRUNK LID FINISHER INNER
Removal
1. Fully open trunk lid assembly.
2. Remove trunk lid bumper rubber.
3. Remove screws of trunk lid pull handle, and then remove trunk lid pull handle.
4. Remove clips of trunk lid finisher.
5. Remove trunk lid emergency handle holder.
6. Remove trunk lid finisher inner.
Installation
Install in the reverse order of removal.
1. Trunk lid finisher inner 2. Trunk lid bumper rubber 3. Emergency handle
4. Trunk lid pull handle
PIIB4941E