Back up INFINITI QX56 2004 Factory Service Manual

DOOR
BL-131
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Revision: August 20072004 QX56
5. Remove the door-side hinge nuts and bolts and the door assem-
bly.
Installation is in the reverse order of removal.
BACK DOOR
WA RN ING:
Always support the back door when removing or replacing back door stays. Power back door opener
will not support back door with back door stays removed.
1. Remove the back door glass. Refer to GW-13, "
REAR WINDOW GLASS AND MOLDING" .
2. Remove the license lamp finisher. Refer to EI-24, "
LICENSE LAMP FINISHER" .
3. Remove the back door lock assembly. Refer to BL-136, "
BACK DOOR LOCK" .
4. Remove the rear wiper motor. Refer to WW-51, "
Removal and Installation of Rear Wiper Motor" .
5. Remove the back door wire harness.
6. Remove the rear washer nozzle and hose from the back door. Refer to WW-52, "
Removal and Installation
of Rear Washer Nozzle"
CAUTION:
Two technicians should be used to avoid damaging the back door during removal.
7. Support the back door.
8. Disconnect the power back door lift arm from the door.
9. Remove the back door stays.
10. Remove the door side nuts and the back door assembly.
Installation is in the reverse order of removal.
LIIA1504E
LIIA1898E

BL-136
BACK DOOR LOCK
Revision: August 20072004 QX56
BACK DOOR LOCKPFP:90504
Power Back Door OpenerEIS0 02 TK
REMOVAL
1. Remove the LH luggage side upper. Refer to EI-39, "LUGGAGE FLOOR TRIM" .
2. Disconnect the power back door motor electrical connector.
3. Disconnect the ball socket from the back door.
4. Remove the power back door motor assembly.
INSTALLATION
Installation is in the reverse order of removal.
WIIA0613E

BACK DOOR LOCK
BL-137
C
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Revision: August 20072004 QX56
Door Lock AssemblyEIS005W3
REMOVAL
1. Remove the lower back door trim panel. Refer to EI-41, "BACK DOOR TRIM" .
2. Remove the weathershields.
3. Disconnect the back door lock electrical connectors.
4. Remove the back door lock assembly.
5. Disconnect the back door glass lock electrical connector.
6. Remove the back door glass lock.
INSTALLATION
Installation is in the reverse order of removal.
WIIA0614E

BL-164
BODY REPAIR
Revision: August 20072004 QX56
1. Front fender (RH, LH)
2. Hood assembly
3. Rear hoodledge reinforcement (RH, LH)
4. Outer sill reinforcement (RH, LH)
5. Front pillar hinge brace (RH, LH)
6. Center pillar hinge brace
7. Outer front pillar reinforcement (RH, LH)
8. Center inner pillar (RH, LH)
9. Front inner pillar upper (RH, LH)
10. Inner roof side rail (RH, LH)
11. Roof with sunroof opening
12. Roof
13. Front roof rail
14. Sunroof reinforcement
15. Roof 1st bow
16. Roof 2nd bow
17. Roof 3rd bow
18. Roof 4th bow
19. Rear roof rail
20. Main back pillar (RH, LH)
21. Back pillar reinforcement (RH, LH)
22. Rear inner side panel (RH, LH)
23. Rear wheel housing (RH, LH)
24. Rear body side outer (RH, LH)
25. Front body side outer (RH, LH)
26. Front door assembly (RH, LH)
27. Rear door assembly (RH, LH)
28. Lift gate assembly

BL-192
BODY REPAIR
Revision: August 20072004 QX56
Precautions in Repairing High Strength SteelEIS002UA
High strength steel is used for body panels in order to reduce vehicle weight.
Accordingly, precautions in repairing automotive bodies made of high strength steel are described below:
HIGH STRENGTH STEEL (HSS) USED IN NISSAN VEHICLES
SP130 is the most commonly used HSS.
SP150 HSS is used only on parts that require much more strength.
Read the following precautions when repairing HSS:
1. Additional points to consider

The repair of reinforcements (such as side members) by heat-
ing is not recommended since it may weaken the component.
When heating is unavoidable, do not heat HSS parts above
550°C (1,022°F).
Verify heating temperature with a thermometer.
(Crayon-type and other similar type thermometer are appro-
priate.)

When straightening body panels, use caution in pulling any
HSS panel. Because HSS is very strong, pulling may cause
deformation in adjacent portions of the body. In this case,
increase the number of measuring points, and carefully pull
the HSS panel.

When cutting HSS panels, avoid gas (torch) cutting if possi-
ble. Instead, use a saw to avoid weakening surrounding areas
due to heat. If gas (torch) cutting is unavoidable, allow a mini-
mum margin of 50 mm (1.97in).
Tensile strength Nissan/Infiniti designation Major applicable parts
373 N/mm
2
(38kg/mm2 ,54klb/sq in)SP130

Front inner pillar upper

Front pillar hinge brace

Outer front pillar reinforcement

Other reinforcements
785-981 N/mm
2
(80-100kg/mm2
114-142klb/sq in)SP150

Outer sill reinforcement

Main back pillar
PIIA0115E
PIIA0116E
PIIA0117E

BL-210
BODY REPAIR
Revision: August 20072004 QX56
Removal Notes

Scribe a straight line on the outer side rail crush horn and inner side rail crush horn along the hole center
as shown in the figure.

Cut off outer side rail crush horn and inner side rail crush horn along scribed line A. Do not cut on the hole.

Cut inner side rail crush horn at 45 mm backward cut position of cut line A. (along line B)
LIIA1084E
LIIA1085E

BRAKE PEDAL
BR-9
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Revision: August 20072004 QX56
3. Disconnect the adjustable brake pedal cable from the adjustable
pedal electric motor.

Unlock (1) then pull (2) the adjustable brake pedal cable to
disconnect it from the adjustable pedal electric motor as
shown.
4. Remove snap pin and clevis pin from the clevis of brake booster.
5. Remove mounting nuts and the pedal assembly.

Temporarily install nuts by hand to support booster.
CAUTION:

Before removal and installation the accelerator and brake
pedals must be in the forwardmost position (closest to
the floor). This is to align the base position of the accelerator and brake pedals.

Do not disassemble the brake pedal adjusting mechanism.

Avoid damage from dropping the brake pedal assembly during handling.

Keep the brake pedal assembly away from water.
INSPECTION AFTER REMOVAL
Check brake pedal for following items.

Crack or deformation of clevis pin stopper

Clevis pin deformation

Crack of any welded portion

Brake pedal bend
INSTALLATION
1. Installation is in the reverse order of removal.

Check the brake pedal for smooth operation. There should be no binding or sticking when applying or
releasing the brake pedal.

Check the brake pedal adjustable feature for smooth operation. There should be no binding or sticking
when adjusting the brake pedal forward or backward.

After installing the brake pedal assembly in the vehicle, be sure to adjust it. Refer to BR-6, "Inspection and
Adjustment" .
LBIA0374E
SBR9 97

CO-12Revision: August 2007
RADIATOR
2004 QX56
10. Lift up and remove the radiator.
CAUTION:
Do not damage or scratch air conditioner condenser and
radiator core when removing.
INSTALLATION
Installation is in the reverse order of removal.
INSPECTION AFTER INSTALLATION

Check for leaks of engine coolant. Refer to CO-8, "CHECKING COOLING SYSTEM FOR LEAKS" .

Start and warm up the engine. Visually make sure that there are no leaks of the engine coolant.
Checking RadiatorEBS00NKC
Check radiator for mud or clogging. If necessary, clean radiator as follows.
CAUTION:

Be careful not to bend or damage the radiator fins.

When radiator is cleaned without removal, remove all surrounding parts such as cooling fan, radi-
ator shroud and horns. Then tape the harness and electrical connectors to prevent water from
entering.
1. Apply water by hose to the back side of the radiator core vertically downward.
2. Apply water again to all radiator core surfaces.
3. Stop washing when dirt and debris no longer flow out from the radiator.
4. Blow air into the back side of radiator core vertically downward.

Use compressed air lower than 490 kPa (5 kg/cm2 , 71 psi) and keep distance more than 30 cm (11.8
in).
5. Blow air again into all the radiator core surfaces until no water sprays out.
PBIC1536E

DI-60
REAR SONAR SYSTEM
Revision: August 20072004 QX56
System DescriptionEKS007ET
FUNCTION
With the ignition switch in the ON or START position, power is supplied

through 10A fuse [No. 12 , located in the fuse block (J/B)]

to sonar control unit terminal 8, and

through 10A fuse [No. 51, located in the IPDM E/R]

to back-up lamp relay terminals 1 and 3.
Ground is supplied

to sonar control unit terminal 6

through body grounds B7 and B19.
With the ignition switch in the ON or START position, and the transmission gear selector lever in the R posi-
tion, power is supplied

to sonar control unit terminal 5

from back-up lamp relay terminal 5.
With power and ground supplied, transmission gear selector lever in R position, and the rear sonar system
OFF switch ON, the rear sonar system will detect obstacles within 1.8 m (5.9 ft.) of the rear sonar sensors.
The vehicle operator is notified of obstacles by varied rate of tone from the sonar buzzer depending on dis-
tance of obstacle being sensed.
REAR SONAR SYSTEM OFF SWITCH
With power and ground supplied to the sonar control unit, transmission gear selector lever in R position, the
sonar system can be disabled and the sonar buzzer silenced by momentarily pressing the rear sonar system
OFF switch. The rear sonar system OFF indicator lamp will be illuminated in the rear sonar system OFF
switch.
To disable the rear sonar system, ground is supplied

to sonar control unit terminal 13

through rear sonar system OFF switch terminal 1

through rear sonar system OFF switch terminal 2

from body grounds M57, M61, and M79.
To light the rear sonar system OFF indicator, power is supplied

to the rear sonar system OFF switch terminal 5

from sonar control unit terminal 4.
Ground is supplied

to the rear sonar system OFF switch terminal 6

from body grounds M57, M61, and M79.
The rear sonar system and buzzer will be disabled and the rear sonar system OFF indicator will be illuminated
until the ignition switch is turned OFF. When the ignition switch is turned ON, the rear sonar system will be
enabled. Depressing the rear sonar system OFF switch momentarily will enable the rear sonar system also.
Enabling the rear sonar system will cause the rear sonar system OFF indicator to go out.
SONAR BUZZER
With power supplied to the sonar control unit and the transmission gear selector lever in R position, a station-
ary object that is at least 7.0 cm (2.8 in.) wide and 1.0 m (39.0 in.) tall and that is closer than 1.8 meters (5.9 ft.)
will be detected by the rear sonar sensors, causing the sonar buzzer to sound a tone. As the vehicle moves
closer to the object, the rate of the tone will increase. When the object is less than 25.0 cm (10 in.) from the
rear bumper, the tone will sound continuously.
Power is supplied

to sonar buzzer terminal +

from sonar control unit terminal 7.
Ground is supplied

to sonar buzzer terminal -

from sonar control unit terminal 3.

REAR SONAR SYSTEM
DI-61
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Revision: August 20072004 QX56
REAR SONAR SENSOR
With power and ground supplied to the rear sonar sensors, the sonar sensors transmit a 38.4 kHz ultrasonic
signal. This signal is reflected back to the sensor by objects large enough and close enough to be detected.
The rear sonar sensors measure the time from the transmitted signal to the time the signal is reflected back
and sends this information to the sonar control unit.
Power is supplied

to each rear sonar sensor terminal 1

from sonar control unit terminal 16.
Ground is supplied

to each rear sonar sensor terminal 3

from sonar control unit terminal 15.
Signal is supplied

to sonar control unit terminals 9, 10, 11 and 12.

from each rear sonar sensor terminal 2