ad blue INFINITI QX56 2004 Factory User Guide
[x] Cancel search | Manufacturer: INFINITI, Model Year: 2004, Model line: QX56, Model: INFINITI QX56 2004Pages: 3371, PDF Size: 78.5 MB
Page 1914 of 3371
FUEL INJECTOR AND FUEL TUBE
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Handle O-ring with bare hands. Never wear gloves.
Lubricate O-ring with new engine oil.
Do not clean O-ring with solvent.
Make sure that O-ring and its mating part are free of foreign material.
When installing O-ring, be careful not to scratch it with tool or fingernails. Also be careful not to
twist or stretch O-ring. If O-ring was stretched while it was being attached, do not insert it
quickly into fuel tube.
Insert O-ring straight into fuel tube. Do not angle or twist it.
3. Install the fuel injector to the fuel tube using the following steps.
a. Insert new clip into clip mounting groove on the fuel injector.
Insert clip so that lug “A” of fuel injector matches notch “A” of
the clip.
CAUTION:
Do not reuse clip. Replace it with a new one.
Do not allow the clip to interfere with the O-ring. If
interference occurs, replace the O-ring.
b. Insert the fuel injector into the fuel tube with the clip attached.
Insert it while matching it to the axial center.
Insert fuel injector so that lug “B” of fuel tube matches notch
“B” of the clip.
Make sure that the fuel tube flange is securely fixed in the
flange fixing groove on the clip.
c. Make sure that installation is complete by checking that fuel
injector does not rotate or come off.
Make sure that the protrusions of the fuel injectors are aligned
with the cutouts of the clips after installation.
4. Install the fuel tube and fuel injector assembly to the intake manifold.
CAUTION:
Do not let the tip of the injector nozzle come in contact with other parts.
Tighten fuel tube assembly bolts “a” to “b” in illustration in two
steps.
5. Install the fuel hose assembly.
Insert connectors straight, making sure that the axis is lined up with fuel tube side to prevent O-ring
from being damaged.
Tighten the bolts evenly in several steps.
Make sure that there is no gap between the flange and fuel tube after tightening the bolts.
CAUTION:
Handle O-ring with bare hands. Do not wear gloves.Fuel tube side : Blue
Nozzle side : Brown
KBIA2507E
1st step : 12.8 N·m (1.3 kg-m, 9 ft-lb)
2nd step : 24.5 N·m (2.5 kg-m, 18 ft-lb)
KBIA2474E
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CAMSHAFT
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Valve Lifter Clearance
Valve Lifter Diameter
Measure diameter of valve lifter using suitable tool.
Valve Lifter Hole Diameter
Measure diameter of valve lifter hole of cylinder head using suit-
able tool.
Calculation of Valve Lifter Clearance
(Valve lifter clearance) = (valve lifter hole diameter) – (valve lifter
diameter)
If measurement is not within specification, referring to each
specification of valve lifter diameter and hole diameter, replace
either or both valve lifter and cylinder head.
INSTALLATION
1. Install valve lifters if removed.
Install removed parts in their original locations.
2. Install camshafts. Refer to the table below for identification of
right and left bank, and intake and exhaust.
Install so that dowel pin at the front of camshaft face is in the
direction shown.Standard : 33.977 - 33.987 mm (1.3377 - 1.3381 in)
JEM798G
Standard : 34.000 - 34.016 mm (1.3386 - 1.3392 in)
Standard : 0.013 - 0.039 mm (0.0005 - 0.0015 in)
PBIC0043E
Bank INT EXHIdentification
paint (front)Identification
paint (rear)Identification
rib
RHINT White — Yes.
EXH — Light blue Yes.
LHINT White — No.
EXH — Light blue No.
KBIA2523E
KBIA2524E
Page 1951 of 3371
EM-68Revision: August 2007
CYLINDER HEAD
2004 QX56
VALVE SEAT CONTACT
After confirming that the dimensions of valve guides and valves
are within specifications, perform this procedure.
Apply prussian blue (or white lead) onto contacting surface of
valve seat to check the condition of the valve contact on the sur-
face.
Check if the contact area band is continuous all around the cir-
cumference.
If not, grind to adjust valve fitting and check again. If the contact-
ing surface still has NG conditions even after the re-check,
replace valve seat.
VALVE SEAT REPLACEMENT
When valve seat is removed, replace with oversized (0.5 mm, 0.020 in) valve seat.
1. Bore out old seat until it collapses. Boring should not continue beyond the bottom face of the seat recess
in cylinder head. Set the machine depth stop to ensure this.
2. Ream cylinder head recess diameter for service valve seat.
Be sure to ream in circles concentric to the valve guide center.
This will enable valve seat to fit correctly.
3. Heat cylinder head to 110 to 130°C (230 to 266°F) by soaking in
heated oil.
4. Provide valve seats cooled well with dry ice. Force fit valve seat into cylinder head.
CAUTION:
Avoid directly touching cold valve seats.
Cylinder head contains heat. When working, wear protective equipment to avoid getting burned.
5. Finish seat to the specified dimensions using suitable tool. Refer
to EM-103, "
Valve Seat" .
CAUTION:
When using valve seat cutter, firmly grip the cutter handle
with both hands. Then, press on the contacting surface all
around the circumference to cut in a single drive. Improper
pressure on the cutter or cutting many different times may
result in stage valve seat.
SBIA0322E
Oversize [0.5 mm (0.020 in)] (Service):
Intake : 38.500 - 38.516 mm (1.5157 - 1.5164 in)
Exhaust : 32.700 - 32.716 mm (1.2874 - 1.2880 in)
SEM 79 5A
SEM 00 8A
SEM 93 4C
Page 1971 of 3371
EM-88Revision: August 2007
CYLINDER BLOCK
2004 QX56
Main Bearings Grade Table (All Journals)
Unit: mm (in)
Use Undersize Bearing Usage Guide
Use undersize (US) bearing when oil clearance with standard size main bearing is not within specification.
When using undersize (US) bearing, measure inside diameter of bearing installed and grind journal until
oil clearance falls within specification.
Bearing undersize table
Unit: mm (in)
CAUTION:
Do not damage fillet R when grinding crankshaft journal in
order to use undersized bearing (All journals).
Grade number UPR/LWR Thickness Identification color Remarks
0 — 2.483 - 2.486 (0.0978 - 0.0979) Black
Grade is the same for upper
and lower bearings. 1 — 2.486 - 2.489 (0.0979 - 0.0980) Brown
2 — 2.489 - 2.492 (0.0980 - 0.0981) Green
3 — 2.492 - 2.495 (0.0981 - 0.0982) Yellow
4 — 2.495 - 2.498 (0.0982 - 0.0983) Blue
5 — 2.498 - 2.501 (0.0983 - 0.0985) Pink
6 — 2.501 - 2.504 (0.0985 - 0.0986) Purple
7 — 2.504 - 2.507 (0.0986 - 0.0987) White
8 — 2.507 - 2.510 (0.0987 - 0.0988) Red
01UPR 2.483 - 2.486 (0.0978 - 0.0979) Black
Grade and color are different
for upper and lower bearings. LWR 2.486 - 2.489 (0.0979 - 0.0980) Brown
12UPR 2.486 - 2.489 (0.0979 - 0.0980) Brown
LWR 2.489 - 2.492 (0.0980 - 0.0981) Green
23UPR 2.489 - 2.492 (0.0980 - 0.0981) Green
LWR 2.492 - 2.495 (0.0981 - 0.0982) Yellow
34UPR 2.492 - 2.495 (0.0981 - 0.0982) Yellow
LWR 2.495 - 2.498 (0.0982 - 0.0983) Blue
45UPR 2.495 - 2.498 (0.0982 - 0.0983) Blue
LWR 2.498 - 2.501 (0.0983 - 0.0985) Pink
56UPR 2.498 - 2.501 (0.0983 - 0.0985) Pink
LWR 2.501 - 2.504 (0.0985 - 0.0986) Purple
67UPR 2.501 - 2.504 (0.0985 - 0.0986) Purple
LWR 2.504 - 2.507 (0.0986 - 0.0987) White
78UPR 2.504 - 2.507 (0.0986 - 0.0987) White
LWR 2.507 - 2.510 (0.0987 - 0.0988) Red
Undersize Thickness
0.25 (0.0098) 2.618 - 2.626 (0.1031 - 0.1034)
Fillet R : 1.5 - 1.7 mm (0.059 - 0.067 in)
PB I C 0 111E
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EM-108Revision: August 2007
SERVICE DATA AND SPECIFICATIONS (SDS)
2004 QX56
Undersize
Unit: mm (in)
Main Bearing Oil Clearance
Unit: mm (in)
Connecting Rod Bearing
Undersize
Unit: mm (in) 0 — 2.483 - 2.486 (0.0978 - 0.0979) Black
Grade is the same for upper
and lower bearings 1 — 2.486 - 2.489 (0.0979 - 0.0980) Brown
2 — 2.489 - 2.492 (0.0980 - 0.0981) Green
3 — 2.492 - 2.495 (0.0981 - 0.0982) Yellow
4 — 2.495 - 2.498 (0.0982 - 0.0983) Blue
5 — 2.498 - 2.501 (0.0983 - 0.0985) Pink
6 — 2.501 - 2.504 (0.0985 - 0.0986) Purple
7 — 2.504 - 2.507 (0.0986 - 0.0987) White
8 — 2.507 - 2.510 (0.0987 - 0.0988) Red
01UPR 2.483 - 2.486 (0.0978 - 0.0979) Black
Grade is different for upper
and lower bearings. LWR 2.486 - 2.489 (0.0979 - 0.0980) Brown
12UPR 2.486 - 2.489 (0.0979 - 0.0980) Brown
LWR 2.489 - 2.492 (0.0980 - 0.0981) Green
23UPR 2.489 - 2.492 (0.0980 - 0.0981) Green
LWR 2.492 - 2.495 (0.0981 - 0.0982) Yellow
34UPR 2.492 - 2.495 (0.0981 - 0.0982) Yellow
LWR 2.495 - 2.498 (0.0982 - 0.0983) Blue
45UPR 2.495 - 2.498 (0.0982 - 0.0983) Blue
LWR 2.498 - 2.501 (0.0983 - 0.0985) Pink
56UPR 2.498 - 2.501 (0.0983 - 0.0985) Pink
LWR 2.501 - 2.504 (0.0985 - 0.0986) Purple
67UPR 2.501 - 2.504 (0.0985 - 0.0986) Purple
LWR 2.504 - 2.507 (0.0986 - 0.0987) White
78UPR 2.504 - 2.507 (0.0986 - 0.0987) White
LWR 2.507 - 2.510 (0.0987 - 0.0988) Red
Undersize Thickness Main journal diameter
0.25 (0.0098) 2.618 - 2.626 (0.1031 - 0.1034) Grind so that bearing clearance is the specified value.
Items Standard Limit
Main bearing oil clearanceNo.1 and 5 0.001 - 0.011 (0.00004 - 0.0004) 0.021 (0.0008)
No.2, 3 and 4 0.007 - 0.017 (0.0003 - 0.0007) 0.027 (0.0011)
Grade number Thickness “T” mm (in) Identification color (mark)
0 1.500 - 1.503 (0.0591 - 0.0592) Black
1 1.503 - 1.506 (0.0592 - 0.0593) Brown
2 1.506 - 1.509 (0.0593 - 0.0594) Green
3 1.509 - 1.512 (0.0594 - 0.0595) Yellow
Undersize Thickness Crank pin journal diameter “Dp”
0.25 (0.0098) 1.627 - 1.635 (0.0641 - 0.0644) Grind so that bearing clearance is the specified value.
Page 2099 of 3371
GI-18
HOW TO USE THIS MANUAL
Revision: August 20072004 QX56
14 Wire color
This shows a code for the color of the wire.
B = Black
W = White
R = Red
G = Green
L = Blue
Y = Yellow
LG = Light GreenBR = Brown
OR or O = Orange
P = Pink
PU or V (Violet) = Purple
GY or GR = Gray
SB = Sky Blue
CH = Dark Brown
DG = Dark Green
When the wire color is striped, the base color is given first, followed by the stripe color as shown
below:
Example: L/W = Blue with White Stripe
15 Option description
This shows a description of the option abbreviation used on the page.
16 Switch
This shows that continuity exists between terminals 1 and 2 when the switch is in the A posi-
tion. Continuity exists between terminals 1 and 3 when the switch is in the B position.
17 Assembly parts
Connector terminal in component shows that it is a harness incorporated assembly.
18 Cell code
This identifies each page of the wiring diagram by section, system and wiring diagram page
number.
19 Current flow arrow
Arrow indicates electric current flow, especially where the direction of standard flow (vertically
downward or horizontally from left to right) is difficult to follow.
A double arrow “ ” shows that current can flow in either direction depending on cir-
cuit operation.
20 System branch
This shows that the system branches to another system identified by cell code (section and
system).
21 Page crossing
This arrow shows that the circuit continues to another page identified by cell code.
The C will match with the C on another page within the system other than the next or preced-
ing pages.
22 Shielded line
The line enclosed by broken line circle shows shield wire.
23Component box in
wave line
This shows that another part of the component is also shown on another page (indicated by
wave line) within the system.
24 Component name
This shows the name of a component.
25 Connector number
This shows the connector number.
The letter shows which harness the connector is located in.
Example: M : main harness. For detail and to locate the connector, refer to PG section "Main
Harness", “Harness Layout”. A coordinate grid is included for complex harnesses to aid in
locating connectors.
26 Ground (GND)
The line spliced and grounded under wire color shows that ground line is spliced at the
grounded connector.
27 Ground (GND)
This shows the ground connection. For detailed ground distribution information, refer to
"Ground Distribution" in PG section.
28 Connector views
This area shows the connector faces of the components in the wiring diagram on the page.
29 Common component
Connectors enclosed in broken line show that these connectors belong to the same compo-
nent.
30 Connector color
This shows a code for the color of the connector. For code meaning, refer to wire color codes,
Number 14 of this chart.
31Fusible link and fuse
box
This shows the arrangement of fusible link(s) and fuse(s), used for connector views of
"POWER SUPPLY ROUTING" in PG section.
The open square shows current flow in, and the shaded square shows current flow out.
32 Reference area
This shows that more information on the Super Multiple Junction (SMJ) and Joint Connectors
(J/C) exists on the PG section. Refer to "Reference Area" for details. Num-
berItem Description
Page 2126 of 3371
RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS
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RECOMMENDED CHEMICAL PRODUCTS AND SEALANTSPFP:00000
Recommended Chemical Products and SealantsEAS00152
Refer to the following chart for help in selecting the appropriate chemical product or sealant.
Product Description PurposeNissan North America
Part No. (USA)Nissan Canada Part
No. (Canada)Aftermarket Cross-
reference Part Nos.
1Rear View Mirror
AdhesiveUsed to permanently
remount rear view mirrors
to windows.999MP-AM000P 99998-50505 Permatex 81844
2Anaerobic Liquid Gas-
ketFor metal-to-metal flange
sealing.
Can fill a 0.38 mm (0.015
inch) gap and provide
instant sealing for most
powertrain applications.999MP-AM001P 99998-50503Permatex 51813 and
51817
3High Performance
Thread SealantProvides instant sealing on
any threaded straight or
parallel threaded fitting.
(Thread sealant only, no
locking ability.)
Do not use on plastic.999MP-AM002P 999MP-AM002P Permatex 56521
4 Silicone RTVGasket Maker999MP-AM003P
(Ultra Grey)99998-50506
(Ultra Grey)Permatex Ultra Grey
82194;
Three Bond
1207,1215, 1216,
1217F, 1217G and
1217H
Nissan RTV Part No.
999MP-A7007
Gasket Maker for Maxima/
Quest 5-speed automatic
transmission
(RE5F22A)––Three Bond 1281B
or exact equivalent
in its quality
5High Temperature,
High Strength Thread
Locking Sealant (Red)Threadlocker 999MP-AM004P 999MP-AM004PPermatex 27200;
Three Bond 1360,
1360N, 1305 N&P,
1307N, 1335,
1335B, 1363B,
1377C, 1386B, D&E
and 1388
Loctite 648
6Medium Strength
Thread Locking Seal-
ant (Blue)Threadlocker (service tool
removable)999MP-AM005P 999MP-AM005PPermatex 24200,
24206, 24240,
24283 and 09178;
Three Bond 1322,
1322N, 1324 D&N,
1333D, 1361C,
1364D, 1370C and
1374
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SERVICE DATA AND SPECIFICATIONS (SDS)
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Snap RingEDS002K6
Model 2F1310
Unit: mm (in)
*Always check with the Parts Department for the latest parts information.
Model 2S1350
Unit: mm (in)
*Always check with the Parts Department for the latest parts information.Thickness Color Part Number*
1.99 (0.0783) White 37146-C9400
2.02 (0.0795) Yellow 37147-C9400
2.05 (0.0807) Red 37148-C9400
2.08 (0.0819) Green 37149-C9400
2.11 (0.0831) Blue 37150-C9400
2.14 (0.0843) Light brown 37151-C9400
2.17 (0.0854) Black 37152-C9400
2.20 (0.0866) No paint 37153-C9400
Thickness Color Part Number*
1.600 - 1.638 (0.0630 - 0.0645) Black 37146-7S000
1.549 - 1.588 (0.0610 - 0.0625) Black 37147-7S000
1.524 - 1.562 (0.0600 - 0.0615) Black 37148-7S000
1.499 - 1.537 (0.0590 - 0.0605) Black 37149-7S000
Page 2841 of 3371
RFD-10
REAR FINAL DRIVE ASSEMBLY
Revision: August 20072004 QX56
REAR FINAL DRIVE ASSEMBLYPFP:38300
Removal and InstallationEDS002JM
NOTE:
Insert the plastic end of the breather hose into the hole in the suspension member.
Insert the metallic end of the breather hose into the rear final drive cover with the blue paint mark facing
forward.
REMOVAL
1. Remove the rear propeller shaft from the rear final drive. Refer to PR-8, "Removal and Installation" .
CAUTION:
Do not impact or damage the rear propeller shaft.
2. Remove the rear stabilizer bar using power tool. Refer to RSU-41, "
REMOVAL" .
3. Remove the spare tire.
4. Disconnect the rear drive shaft from the rear final drive and position it out of the way using a suitable wire.
Refer to RAX-7, "
REMOVAL" .
5. Disconnect the breather hose from the rear final drive cover.
6. Position a suitable jack under the rear final drive case.
CAUTION:
Do not position the jack under the rear final drive cover (aluminum cover).
7. Remove the rear final drive bolts and nuts, and remove the rear final drive using the suitable jack.
1. Breather hose 2. Rear final drive assembly 3. Rear propeller shaft
4. Washer 5. Lower stopper 6. Rear drive shaft
7. Rear final drive assembly 8. Upper stopper
WDIA0190E