checking oil INFINITI QX56 2004 Factory Owner's Guide

FRONT FINAL DRIVE ASSEMBLY
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2. Press-fit front bearing outer race with Tools.
3. Temporarily install drive pinion height adjusting washer.
When hypoid gear set has been replaced

Select drive pinion height adjusting washer. Refer to FFD-33,
"Pinion Height Adjusting Washer" .
When hypoid gear set has been reused

Temporarily install the removed drive pinion height adjusting
washer or same thickness washer to drive pinion.
4. Install selected drive pinion height adjusting washer to drive pin-
ion, and press-fit pinion rear bearing inner race in it, using a
press and Tool.
5. Place pinion front bearing inner race in gear carrier.
6. Apply multi-purpose grease to cavity at sealing lips of oil seal.
Install front oil seal, using Tools.
7. Perform checking and adjusting the tooth contact and backlash
of the hypoid gear following the procedure below.
a. Assemble the drive pinion to the gear carrier.
CAUTION:
Do not assemble a collapsible spacer.Tool number A: ST35271000 ( — )
B: KV40104810 ( — )
SDIA2252E
SDIA1666E
Tool number : — C-4040
SDIA2253E
SDIA2254E
Tool number A: KV38100500 (J-25273)
B: KV38102200 ( — )
SDIA2264E

GI-1
GENERAL INFORMATION
A GENERAL INFORMATION
CONTENTS
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SECTION GI
Revision: August 20072004 QX56 PRECAUTIONS .......................................................... 3
Description ............................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Precautions for NVIS/IVIS (NISSAN/INFINITI
VEHICLE IMMOBILIZER SYSTEM - NATS) (If
Equipped) ................................................................. 3
General Precautions ................................................ 4
Precautions for Three Way Catalyst ......................... 5
Precautions for Fuel (Unleaded Premium Gasoline
Required) ................................................................. 5
Precautions for Multiport Fuel Injection System or
Engine Control System ............................................ 6
Precautions for Hoses .............................................. 6
HOSE REMOVAL AND INSTALLATION ............... 6
HOSE CLAMPING ................................................ 6
Precautions for Engine Oils ...................................... 7
HEALTH PROTECTION PRECAUTIONS ............. 7
Precautions for Air Conditioning ............................... 7
HOW TO USE THIS MANUAL ................................... 8
Description ............................................................... 8
Terms ....................................................................... 8
Units ......................................................................... 8
Contents ................................................................... 8
Relation between Illustrations and Descriptions ...... 9
Components ........................................................... 10
SYMBOLS ........................................................... 10
How to Follow Trouble Diagnoses ...........................11
DESCRIPTION .....................................................11
HOW TO FOLLOW TEST GROUPS IN TROU-
BLE DIAGNOSES ................................................11
HARNESS WIRE COLOR AND CONNECTOR
NUMBER INDICATION ....................................... 12
KEY TO SYMBOLS SIGNIFYING MEASURE-
MENTS OR PROCEDURES ............................... 13
How to Read Wiring Diagrams ............................... 15
CONNECTOR SYMBOLS ................................... 15
SAMPLE/WIRING DIAGRAM - EXAMPL - ......... 16DESCRIPTION .................................................... 17
Abbreviations .......................................................... 22
SERVICE INFORMATION FOR ELECTRICAL INCI-
DENT ......................................................................... 24
How to Check Terminal ........................................... 24
CONNECTOR AND TERMINAL PIN KIT ............ 24
HOW TO PROBE CONNECTORS ...................... 24
How to Perform Efficient Diagnosis for an Electrical
Incident ................................................................... 27
WORK FLOW ...................................................... 27
INCIDENT SIMULATION TESTS ........................ 27
CIRCUIT INSPECTION ....................................... 30
Control Units and Electrical Parts ........................... 35
PRECAUTIONS .................................................. 35
SMJ INSTALLATION ........................................... 36
CONSULT-II CHECKING SYSTEM .......................... 37
Description .............................................................. 37
Function and System Application ........................... 37
Nickel Metal Hydride Battery Replacement ............ 38
Checking Equipment .............................................. 38
CONSULT-II Start Procedure .................................. 38
CONSULT-II Data Link Connector (DLC) Circuit .... 39
INSPECTION PROCEDURE .............................. 39
LIFTING POINT ......................................................... 40
Pantograph Jack ..................................................... 40
Garage Jack and Safety Stand ............................... 40
2-Pole Lift ............................................................... 41
TOW TRUCK TOWING ............................................. 42
Tow Truck Towing ................................................... 42
2WD MODELS .................................................... 42
4WD MODELS .................................................... 43
Vehicle Recovery (Freeing a stuck vehicle) ............ 43
TIGHTENING TORQUE OF STANDARD BOLTS .... 44
Tightening Torque Table ......................................... 44
RECOMMENDED CHEMICAL PRODUCTS AND
SEALANTS ............................................................... 45
Recommended Chemical Products and Sealants ... 45
IDENTIFICATION INFORMATION ............................ 46
Model Variation ....................................................... 46
Identification Number .............................................. 47

PRECAUTIONS
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Use approved bonding agent, sealants or their equivalents when required.

Use hand tools, power tools (disassembly only) and recom-
mended special tools where specified for safe and efficient ser-
vice repairs.

When repairing the fuel, oil, water, vacuum or exhaust systems,
check all affected lines for leaks.

Before servicing the vehicle:
Protect fenders, upholstery and carpeting with appropriate cov-
ers.
Take caution that keys, buckles or buttons do not scratch paint.
WA RN ING:
To prevent ECM from storing the diagnostic trouble codes, do not carelessly disconnect the harness
connectors which are related to the engine control system and TCM (transmission control module)
system. The connectors should be disconnected only when working according to the WORK FLOW of
TROUBLE DIAGNOSES in EC and AT sections.
Precautions for Three Way CatalystEAS00149
If a large amount of unburned fuel flows into the catalyst, the catalyst temperature will be excessively high. To
prevent this, follow the instructions.

Use unleaded gasoline only. Leaded gasoline will seriously damage the three way catalyst.

When checking for ignition spark or measuring engine compression, make tests quickly and only when
necessary.

Do not run engine when the fuel tank level is low, otherwise the engine may misfire, causing damage to
the catalyst.
Do not place the vehicle on flammable material. Keep flammable material off the exhaust pipe and the three
way catalyst.
Precautions for Fuel (Unleaded Premium Gasoline Required)EAS001KH
Use unleaded premium gasoline with an octane rating of at least 91 AKI (Anti-Knock Index) number (Research
octane number 96).
If unleaded premium gasoline is not available, unleaded regular gasoline with an octane rating of at least 87
AKI number (Research octane number 91) can be used, but only under the following precautions:

have the fuel tank filled only partially with unleaded regular gasoline, and fill up with unleaded premium
gasoline as soon as possible.

avoid full throttle driving and abrupt acceleration.
However, for maximum vehicle performance, the use of unleaded premium gasoline is recommended.
CAUTION:
Do not use leaded gasoline. Using leaded gasoline will damage the three way catalyst. Do not use E-85
fuel (85% fuel ethanol, 15% unleaded gasoline) unless the vehicle is specifically designed for E-85 fuel
PBIC0190E
SGI234

GI-36
SERVICE INFORMATION FOR ELECTRICAL INCIDENT
Revision: August 20072004 QX56

Do not apply excessive shock to the control unit by dropping or
hitting it.

Be careful to prevent condensation in the control unit due to
rapid temperature changes and do not let water or rain get on it.
If water is found in the control unit, dry it fully and then install it in
the vehicle.

Be careful not to let oil to get on the control unit connector.

Avoid cleaning the control unit with volatile oil.

Do not disassemble the control unit, and do not remove the
upper and lower covers.

When using a DMM, be careful not to let test probes get close to
each other to prevent the power transistor in the control unit
from damaging battery voltage because of short circuiting.

When checking input and output signals of the control unit, use
the specified check adapter.
SMJ INSTALLATION
To install SMJ, tighten bolts until orange “fulltight” mark appears and
then retighten to specified torque as required.
CAUTION:
Do not overtighten bolts, otherwise, they may be damaged.
SAIA0255E
SEF 3 48 N
SMJ :3 - 5 N·m (0.3 - 0.5 kg-m, 26 - 43 in-lb)
CEL969

IDX-2
ALPHABETICAL INDEX
Numerics
2-4WD shift solenoid valve ................................ TF-95
4LO indicator lamp ............................................. TF-90
4WD shift indicator lamp .................................... TF-85
4WD shift switch ................................................ TF-95
4WD solenoid valve ........................................... TF-95
4WD warning lamp ............................................ TF-13
A
A/C air flow ...................................................... ATC-29
A/C compressor clutch removal and installation .. ATC-
167
A/C compressor mounting ............................. ATC-166
A/C compressor precaution ............................. ATC-11
A/C compressor special service tool ................ ATC-14
A/C control operation (auto A/C) ...................... ATC-26
A/C diagnostic work flow (auto A/C) .............. ATC-120
A/C evaporator ............................................... ATC-175
A/C HFC134a (R134a) system identification ..... ATC-7
A/C HFC134a (R134a) system precaution ........ ATC-5
A/C HFC134a (R134a) system service procedure ATC-
162
A/C HFC134a (R134a) system service tools ... ATC-14
A/C HFC134a system service equipment precaution ...
ATC-11
A/C lubricant (R134a) ...................................... ATC-22
A/C lubrication oil ............................................. ATC-22
A/C operational check ....................... ATC-56, ATC-59
A/C self-diagnoses (auto A/C) ........ ATC-53, ATC-120
A/C service data specification ........................ ATC-182
A/C trouble diagnoses (auto A/C) .................... ATC-33
A/C, A - Wiring diagram ................................... ATC-41
A/T - Wiring diagram .......................................... AT-52
A/T fluid checking ...................... AT-13, AT-58, MA-21
A/T fluid cooler cleaning .................................... AT-15
A/T fluid replacement ............................. AT-13, MA-23
A/T fluid temperature sensor ........................... AT-131
A/T IND - Wiring diagram .................................... DI-41
A/T indicator ........................................................ DI-41
A/T shift lock system ........................................ AT-236
A/T trouble diagnoses ........................................ AT-43
ABS - Wiring diagram ..................................... BRC-16
ABS (anti-lock brake system) ........................... BRC-7
Accelerator control system ............................... ACC-2
Accelerator pedal position (APP) sensor . EC-556, EC-
562, EC-576
Accelerator pedal released position learning ..... EC-44
AF1B1-Wiring diagram EC-431, EC-439, EC-447, EC-
456, EC-466, EC-475, EC-487
AF1B2-Wiring diagram EC-433, EC-441, EC-449, EC-
458, EC-468, EC-477, EC-489
AF1HB1-Wiring diagram .................................. EC-355
AF1HB2-Wiring diagram .................................. EC-357
Aiming adjustment .................................. LT-31, LT-78
Air bag .............................................................. SRS-3
Air cleaner and air duct ..................................... EM-14
Air cleaner filter replacement ............................ MA-15
Air conditioner cut control ................................. EC-30
Air flow meter - See Mass air flow sensor EC-146, EC-
154
Air fuel ratio sensor 1 .. EC-429, EC-437, EC-445, EC-
454, EC-463, EC-472, EC-484
Air fuel ratio sensor 1 heater ........................... EC-354
Air mix. door motor .......................................... ATC-67
All - mode 4WD system ..................................... TF-10
Ambient sensor ............................. ATC-125, ATC-136
Angular tightening application ............................. EM-3
APPS1 - Wiring diagram ................................. EC-558
APPS2 - Wiring diagram ................................. EC-564
APPS3 - Wiring diagram ................................. EC-578
ASC/BS - Wiring diagram ............................... EC-536
ASC/SW - Wiring diagram .............................. EC-519
ASCBOF - Wiring diagram .............................. EC-622
ASCD .............................................................. EC-647
ASCD (automatic speed control device) ........... ACS-3
ASCD brake switch ........................... EC-534, EC-621
ASCD indicator lamp ....................................... EC-628
ASCD steering switch ..................................... EC-517
ASCIND - Wiring diagram ............................... EC-629
ATP switch ......................................................... TF-96
ATP warning lamp .............................................. TF-89
AUDIO - Wiring diagram .................................... AV-10
AUT/DP - Wiring diagram .................................. SE-19
Auto air conditioner - Wiring diagram .............. ATC-41
Auto anti-dazzling inside mirror ........... GW-76, GW-77
Autolamp ............................................................ LT-47
Automatic amplifier ......................................... ATC-60
Automatic transmission number .......................... GI-48
AV and NAVI control unit ................................... AV-63
AV communication line ...................................... AV-87
B
Back door trim ..................................................... EI-31
Back sonar .......................................................... DI-59
BACK/L - Wiring diagram ................................. LT-106
Back-up lamp ................................................... LT-106
Ball joint (front) ................................................ FSU-15
Basic inspection ................................................ EC-79
Battery ................................................................. SC-4
Battery/Starting/Charging System Tester SC-6, SC-12,
SC-19
BCM (Body control module) .............................. BCS-3
Block heater ...................................................... EM-73
Blower motor ................................... ATC-83, ATC-140
Body alignment ................................................ BL-174
Body component parts ..................................... BL-161
Body construction ............................................ BL-173
Body exterior paint color .................................. BL-160
Body mounting ................................................. BL-159
Body repair ....................................................... BL-160
Body sealing .................................................... BL-170
Brake booster .................................................... BR-17
Brake fluid level ................................................. MA-27
Brake hydraulic line ........................................... BR-12
Brake inspection ............................................... MA-28

PRECAUTIONS
LT-5
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General precautions for service operationsEKS007RV

Never work with wet hands.

Xenon headlamp includes high voltage generating part. Be sure
to disconnect battery negative cable (negative terminal) or
power fuse before removing, installing, or touching the xenon
headlamp (including lamp bulb).

Turn the lighting switch OFF before disconnecting and connect-
ing the connector.

When turning the xenon headlamp on and while it is illuminated,
never touch the harness, bulb, and socket of the headlamp.

When checking the headlamp on/off operation, check it on vehi-
cle and with the power connected to the vehicle-side connector.

Do not touch the headlamp bulb glass surface with bare hands or allow oil or grease to get on it. Do not
touch the headlamp bulb just after the headlamp is turned off, because it is very hot.

Install the xenon headlamp bulb socket correctly. If it is installed
improperly, high-voltage leak or corona discharge may occur
that can melt the bulb, connector, and housing. Do not illuminate
the xenon headlamp bulb out of the headlamp housing. Doing
so can cause fire and harm your eyes.

When the bulb has burned out, wrap it in a thick vinyl bag and
discard. Do not break the bulb.

Leaving the bulb removed from the headlamp housing for a long
period of time can deteriorate the performance of the lens and
reflector (dirt, clouding). Always prepare a new bulb and have it
on hand when replacing the bulb.

Do not use organic solvent (paint thinner or gasoline) to clean
lamps and to remove old sealant.
Wiring Diagrams and Trouble DiagnosisEKS0079O
When you read wiring diagrams, refer to the following:

Refer to GI-15, "How to Read Wiring Diagrams" in GI section.

Refer to PG-4, "POWER SUPPLY ROUTING CIRCUIT" for power distribution in PG section.
When you perform trouble diagnosis, refer to the following:

Refer to GI-11, "HOW TO FOLLOW TEST GROUPS IN TROUBLE DIAGNOSES" in GI section.

Refer to GI-27, "How to Perform Efficient Diagnosis for an Electrical Incident" in GI section.
WKIA0460E
EL-3422D

MA-1
MAINTENANCE
L MAINTENANCE
CONTENTS
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Revision: August 20072004 QX56 PRECAUTIONS .......................................................... 2
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 2
PREPARATION ........................................................... 3
Special Service Tools ............................................... 3
GENERAL MAINTENANCE ....................................... 4
General Maintenance ............................................... 4
PERIODIC MAINTENANCE ....................................... 6
Introduction of Periodic Maintenance ....................... 6
Maintenance For Off-road Driving (4WD only) ......... 6
Schedule 1 ............................................................... 6
EMISSION CONTROL SYSTEM MAINTE-
NANCE .................................................................. 6
CHASSIS AND BODY MAINTENANCE ............... 7
Schedule 2 ............................................................... 8
EMISSION CONTROL SYSTEM MAINTE-
NANCE .................................................................. 8
CHASSIS AND BODY MAINTENANCE ............... 9
RECOMMENDED FLUIDS AND LUBRICANTS ...... 10
Fluids and Lubricants ............................................. 10
SAE Viscosity Number ............................................11
GASOLINE ENGINE OIL .....................................11
ANTI-FREEZE COOLANT MIXTURE RATIO ......11
ENGINE MAINTENANCE ......................................... 12
Checking Drive Belts .............................................. 12
DRIVE BELT TENSION ...................................... 12
Changing Engine Coolant ...................................... 12
DRAINING ENGINE COOLANT ......................... 12
REFILLING ENGINE COOLANT ........................ 13
FLUSHING COOLING SYSTEM ......................... 14
Checking Fuel Lines ............................................... 15
Changing Fuel Filter ............................................... 15
Changing Engine Air Cleaner Filter ........................ 15
VISCOUS PAPER TYPE ..................................... 15
Changing Engine Oil .............................................. 16
Changing Oil Filter ................................................. 16
Changing Spark Plugs ........................................... 17
REMOVAL ........................................................... 17INSPECTION AFTER REMOVAL ....................... 18
INSTALLATION ................................................... 19
Checking EVAP Vapor Lines .................................. 19
CHASSIS AND BODY MAINTENANCE ................... 20
Changing In-cabin Microfilter .................................. 20
Checking Exhaust System ...................................... 21
Checking A/T Fluid ................................................. 21
Changing A/T Fluid ................................................. 23
Checking Transfer Fluid ......................................... 24
FLUID LEAKAGE AND FLUID LEVEL ................ 24
Changing Transfer Fluid ......................................... 24
DRAINING ........................................................... 24
FILLING ............................................................... 24
Checking Propeller Shaft ........................................ 24
Checking Final Drive Oil ......................................... 24
Changing Final Drive Oil ......................................... 25
Balancing Wheels ................................................... 25
REMOVAL ........................................................... 25
WHEEL BALANCE ADJUSTMENT ..................... 25
Tire Rotation ........................................................... 27
Checking Brake Fluid Level and Leaks .................. 27
Checking Brake Lines and Cables ......................... 27
Checking Disc Brake .............................................. 28
ROTOR ................................................................ 28
CALIPER ............................................................. 28
PAD ..................................................................... 28
Checking Steering Gear and Linkage ..................... 28
STEERING GEAR ............................................... 28
STEERING LINKAGE ......................................... 28
Checking Power Steering Fluid and Lines .............. 29
CHECKING FLUID LEVEL .................................. 29
CHECKING LINES .............................................. 29
Checking Axle and Suspension Parts .................... 29
FRONT AND REAR AXLE AND SUSPENSION
PARTS ................................................................. 29
DRIVE SHAFT ..................................................... 29
Lubricating Locks, Hinges and Hood Latches ........ 30
Checking Seat Belts, Buckles, Retractors, Anchors
and Adjusters .......................................................... 31

PREPARATION
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PREPARATIONPFP:00002
Special Service ToolsELS000ZX
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.)
Tool nameDescription
KV10115801
(J-38956)
Oil filter cap wrenchRemoving and installing oil filter
a: 64.3 mm (2.531 in)
KV991J0010
(J-23688)
Engine coolant refractometerChecking concentration of ethylene glycol in
engine coolant
KV991J0070
(J-45695)
Coolant refill toolFilling cooling system
NT375
W BIA0539E
LMA053

MA-24
CHASSIS AND BODY MAINTENANCE
Revision: August 20072004 QX56
Checking Transfer FluidELS0010I
FLUID LEAKAGE AND FLUID LEVEL
1. Make sure that fluid is not leaking from the transfer assembly or around it.
2. Check fluid level from the filler plug hole as shown.
CAUTION:
Do not start engine while checking fluid level.
3. Install the filler plug with a new gasket to the transfer. Tighten to
the specified torque. Refer to TF-110, "
OVERHAUL" .
CAUTION:
Do not reuse gasket.
Changing Transfer FluidELS0010J
DRAINING
1. Stop engine.
2. Remove the drain plug and gasket and drain the fluid.
3. Install the drain plug with a new gasket to the transfer. Tighten to
the specified torque. Refer to TF-110, "
OVERHAUL" .
CAUTION:
Do not reuse gasket.
FILLING
1. Remove the filler plug and gasket.
2. Fill the transfer with new fluid until the fluid level reaches the
specified limit near the filler plug hole.
CAUTION:
Carefully fill fluid. Fill up for approximately 3 minutes.
3. Leave the vehicle for 3 minutes, and check fluid level again.
4. Install the filler plug with a new gasket to the transfer. Tighten to the specified torque. Refer to TF-110,
"OVERHAUL" .
CAUTION:
Do not reuse gasket.
Checking Propeller ShaftELS0010L
Check the front and rear propeller shafts for damage, dents, and cracks. Check the joints for looseness and
any damage. Repair or replace as necessary.
Checking Final Drive OilELS0010M
CAUTION:
If using the vehicle for towing, the rear final drive oil must be replaced as specified. Refer to MA-6,
"Schedule 1" .
NOTE:
Rear final drive shown, front final drive similar.
SM A43 9B
SM A44 4B
Fluid grade:
Refer to MA-10, "
Fluids and Lubricants" .
Fluid capacity:
Refer to MA-10, "
Fluids and Lubricants" .
WDIA0211E

MA-28
CHASSIS AND BODY MAINTENANCE
Revision: August 20072004 QX56
Checking Disc BrakeELS0010S
ROTOR
Check condition, wear and damage.
CALIPER
Check for leakage.
PA D
Check wear or damage.
Checking Steering Gear and LinkageELS0010T
STEERING GEAR

Check the steering gear housing for looseness, damage and oil
leakage as shown.

Check the steering column connections for looseness.
STEERING LINKAGE

Check the ball joint, dust cover and other component parts for looseness, wear, damage and grease leak-
age.Standard thickness : Refer to BR-32, "
Front Disc
Brake" , BR-33, "Rear Disc
Brake" .
Repair limit thickness : Refer to BR-32, "
Front Disc
Brake" , BR-33, "Rear Disc
Brake" .
SM A26 0A
SM A92 2A
Standard thickness : Refer to BR-32, "Front Disc
Brake" , BR-33, "Rear Disc
Brake" .
Repair limit thickness : Refer to BR-32, "
Front Disc
Brake" , BR-33, "Rear Disc
Brake" .
LMA051
SGIA0506E