Ins INFINITI QX56 2004 Factory Service Manual
[x] Cancel search | Manufacturer: INFINITI, Model Year: 2004, Model line: QX56, Model: INFINITI QX56 2004Pages: 3371, PDF Size: 78.5 MB
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BODY, LOCK & SECURITY SYSTEM
I BODY
CONTENTS
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SECTION BL
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Revision: August 20072004 QX56 PRECAUTIONS .......................................................... 4
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 4
Precautions for work ................................................ 4
Wiring Diagnosis and Trouble Diagnosis ................. 4
PREPARATION ........................................................... 5
Special service tool .................................................. 5
Commercial Service Tool ......................................... 5
SQUEAK AND RATTLE TROUBLE DIAGNOSIS ...... 6
Work Flow ................................................................ 6
CUSTOMER INTERVIEW ..................................... 6
DUPLICATE THE NOISE AND TEST DRIVE ....... 7
CHECK RELATED SERVICE BULLETINS ........... 7
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ...................................................... 7
REPAIR THE CAUSE ........................................... 7
CONFIRM THE REPAIR ....................................... 8
Generic Squeak and Rattle Troubleshooting ........... 8
INSTRUMENT PANEL .......................................... 8
CENTER CONSOLE ............................................. 8
DOORS ................................................................. 8
BACK DOOR ......................................................... 9
SUNROOF/HEADLINER ....................................... 9
OVERHEAD CONSOLE (FRONT AND REAR) ..... 9
SEATS ................................................................... 9
UNDERHOOD ....................................................... 9
Diagnostic Worksheet ............................................ 10
HOOD ....................................................................... 12
Fitting Adjustment .................................................. 12
CLEARANCE AND SURFACE HEIGHT
ADJUSTMENT .................................................... 13
HOOD LOCK ADJUSTMENT ............................. 13
Removal and Installation of Hood Assembly .......... 13
Removal and Installation of Hood Lock Control ..... 14
REMOVAL ........................................................... 14
INSTALLATION ................................................... 15
Hood Lock Control Inspection ................................ 15
POWER DOOR LOCK SYSTEM .............................. 16
Component Parts and Harness Connector Location ... 16System Description ................................................. 17
OUTLINE ............................................................. 18
Schematic ............................................................... 19
Wiring Diagram — D/LOCK — ............................... 20
Terminals and Reference Value for BCM ............... 25
Work Flow ............................................................... 25
CONSULT–II Function (BCM) ................................ 26
CONSULT–II INSPECTION PROCEDURE ......... 26
DATA MONITOR ................................................. 27
ACTIVE TEST ..................................................... 28
Trouble Diagnoses Symptom Chart ....................... 29
BCM Power Supply and Ground Circuit Check ...... 29
Door Switch Check ................................................. 31
Key Switch (Insert) Check ...................................... 33
Door Lock/Unlock Switch Check ............................ 34
Glass Hatch Switch Circuit Inspection .................... 36
Front Door Lock Assembly LH (Actuator) Check .... 37
Front Door Lock Actuator RH Check ...................... 39
Rear Door Lock Actuator RH/LH Check ................. 40
Glass Hatch Lock Actuator Check .......................... 41
Front Door Lock Assembly LH (Key Cylinder Switch)
Check ..................................................................... 42
REMOTE KEYLESS ENTRY SYSTEM ..................... 44
Component Parts and Harness Connector Location ... 44
System Description ................................................. 45
INPUTS ............................................................... 45
OPERATING PROCEDURE ................................ 46
CAN Communication System Description .............. 48
Schematic ............................................................... 49
Wiring Diagram — KEYLES — ............................... 50
............................................................................ 50
............................................................................ 51
............................................................................ 52
Terminals and Reference Value for BCM ............... 53
Terminals and Reference Value for IPDM E/R ....... 54
CONSULT-II Function (BCM) ................................. 55
CONSULT-II Inspection Procedure ......................... 55
“MULTI REMOTE ENT” ....................................... 55
CONSULT-II Application Items ............................... 56
“MULTI REMOTE ENT” ....................................... 56
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BL-2Revision: August 20072004 QX56 Trouble Diagnosis Procedure ................................. 59
BCM Power Supply and Ground Circuit Check ...... 59
Trouble Diagnoses .................................................. 60
SYMPTOM CHART ............................................. 60
Key Switch (Insert) Check ...................................... 62
Door Switch Check ................................................. 63
Keyfob Battery and Function Check ....................... 65
Remote Keyless Entry Receiver System Check ..... 66
ACC Power Check .................................................. 68
IPDM E/R Operation Check .................................... 68
Check Hazard Function .......................................... 70
Check Horn Function .............................................. 70
Check Headlamp Function ..................................... 70
Check Map Lamp Illumination Function ................. 70
ID Code Entry Procedure ....................................... 71
KEYFOB ID SET UP WITH CONSULT-II ............ 71
KEYFOB ID SET UP WITHOUT CONSULT-II ..... 73
Keyfob Battery Replacement .................................. 74
VEHICLE SECURITY (THEFT WARNING) SYSTEM ... 75
Component Parts and Harness Connector Location ... 75
System Description ................................................. 76
DESCRIPTION .................................................... 76
POWER SUPPLY AND GROUND CIRCUIT ....... 76
INITIAL CONDITION TO ACTIVATE THE SYS-
TEM ..................................................................... 77
VEHICLE SECURITY SYSTEM ALARM OPER-
ATION .................................................................. 78
VEHICLE SECURITY SYSTEM DEACTIVATION ... 78
PANIC ALARM OPERATION ............................... 78
CAN Communication System Description .............. 78
Schematic ............................................................... 79
Wiring Diagram — VEHSEC — .............................. 80
............................................................................. 80
............................................................................. 81
............................................................................. 82
............................................................................. 83
............................................................................. 84
Terminals and Reference Value for BCM ................ 85
Terminals and Reference Value for IPDM E/R ........ 86
CONSULT-II Function (BCM) .................................. 86
CONSULT-II INSPECTION PROCEDURE .......... 87
CONSULT-II APPLICATION ITEM ....................... 89
Trouble Diagnosis ................................................... 90
WORK FLOW ...................................................... 90
Preliminary Check .................................................. 91
Symptom Chart ....................................................... 92
Door Switch Check ................................................. 93
Hood Switch Check ................................................ 95
Combination Meter (Security Indicator Lamp)
Check ..................................................................... 97
Front Door Lock Assembly LH (Key Cylinder Switch)
Check ..................................................................... 98
Vehicle Security Horn Alarm Check ......................100
Vehicle Security Headlamp Alarm Check .............100
Door Lock/Unlock Switch Check ..........................100
AUTOMATIC BACK DOOR SYSTEM .....................101
Component Parts and Harness Connector Location .101
System Description ...............................................102
OPERATION DESCRIPTION ............................102Schematic ............................................................. 107
Wiring Diagram — B/CLOS — .............................. 108
Terminals and Reference Value for Back Door Con-
trol Unit ..................................................................113
Terminals and Reference Value for BCM ..............114
Trouble Diagnosis Procedure ................................115
Self-Diagnosis Procedures ...................................115
INPUT SIGNAL CHECK MODE .........................115
OPERATING CHECK MODE .............................115
Diagnosis Chart ....................................................116
Back Door Power Supply and Ground Circuit
Inspection ..............................................................117
Power Liftgate Switch System Inspection .............118
GLASS HATCH AJAR SWITCH CHECK ...........119
Back Door Close (Close) Switch System Inspection . 120
Back Door Close (Cancel) Switch System Inspec-
tion ........................................................................ 121
Pinch Strip System Inspection .............................. 122
Back Door Warning Chime System Inspection ..... 123
Half-Latch Switch System Inspection .................... 124
Open Switch System Inspection ........................... 125
Close Switch System Inspection ........................... 126
Back Door Handle Switch System Inspection ....... 127
Cinch Latch Motor System Inspection .................. 128
DOOR ...................................................................... 129
Fitting Adjustment ................................................. 129
FRONT DOOR ................................................... 129
REAR DOOR ..................................................... 129
STRIKER ADJUSTMENT .................................. 129
Removal and Installation ....................................... 130
FRONT DOOR ................................................... 130
REAR DOOR ..................................................... 130
BACK DOOR ..................................................... 131
FRONT DOOR LOCK .............................................. 132
Component Structure ............................................ 132
Removal and Installation ....................................... 132
REMOVAL .......................................................... 132
INSTALLATION .................................................. 134
Disassembly and Assembly .................................. 134
DOOR KEY CYLINDER ASSEMBLY ................. 134
REAR DOOR LOCK ................................................ 135
Component Structure ............................................ 135
Removal and Installation ....................................... 135
REMOVAL .......................................................... 135
INSTALLATION .................................................. 135
BACK DOOR LOCK ................................................ 136
Power Back Door Opener ..................................... 136
REMOVAL ......................................................... 136
INSTALLATION ................................................. 136
Door Lock Assembly ............................................. 137
REMOVAL ......................................................... 137
INSTALLATION ................................................. 137
IVIS (INFINITI VEHICLE IMMOBILIZER SYSTEM-
NATS) ...................................................................... 138
Component Parts and Harness Connector Location . 138
System Description ............................................... 139
System Composition ............................................. 139
ECM Re-communicating Function ........................ 140
Wiring Diagram — NATS — .................................. 141
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Revision: August 20072004 QX56 Terminals and Reference Value for BCM ............. 142
CONSULT-II ......................................................... 142
CONSULT-II INSPECTION PROCEDURE ....... 142
CONSULT-II DIAGNOSTIC TEST MODE FUNC-
TION .................................................................. 143
HOW TO READ SELF-DIAGNOSTIC RESULTS . 144
IVIS (NATS) SELF-DIAGNOSTIC RESULTS
ITEM CHART .................................................... 144
Work Flow ............................................................ 145
Trouble Diagnoses ............................................... 146
SYMPTOM MATRIX CHART 1 ......................... 146
SYMPTOM MATRIX CHART 2 ......................... 147
DIAGNOSTIC SYSTEM DIAGRAM .................. 147
Diagnostic Procedure 1 ........................................ 148
Diagnostic Procedure 2 ........................................ 149
Diagnostic Procedure 3 ........................................ 150
Diagnostic Procedure 4 ........................................ 151
Diagnostic Procedure 5 ........................................ 152
Diagnostic Procedure 6 ........................................ 155
How to Replace NATS Antenna Amp. .................. 156
HOMELINK UNIVERSAL TRANSCEIVER ............. 157
Wiring Diagram — TRNSCV — ........................... 157
Trouble Diagnoses ............................................... 158
DIAGNOSTIC PROCEDURE ............................ 158
CAB AND REAR BODY ......................................... 159
Body Mounting ..................................................... 159
BODY REPAIR ........................................................ 160
Body Exterior Paint Color ..................................... 160
Body Component Parts ........................................ 161
UNDERBODY COMPONENT PARTS .............. 161
BODY COMPONENT PARTS ........................... 163
FRAME COMPONENT PARTS ......................... 165
Corrosion Protection ............................................ 167
DESCRIPTION .................................................. 167ANTI-CORROSIVE WAX ..................................168
UNDERCOATING ..............................................169
Body Sealing ........................................................170
DESCRIPTION ..................................................170
Body Construction ................................................173
BODY CONSTRUCTION ..................................173
Body Alignment ....................................................174
BODY CENTER MARKS ...................................174
PANEL PARTS MATCHING MARKS .................175
DESCRIPTION ..................................................176
ENGINE COMPARTMENT ................................177
UNDERBODY ...................................................179
PASSENGER COMPARTMENT .......................182
REAR BODY .....................................................187
Handling Precautions for Plastics .........................189
HANDLING PRECAUTIONS FOR PLASTICS ..189
LOCATION OF PLASTIC PARTS ......................190
Precautions in Repairing High Strength Steel .......192
HIGH STRENGTH STEEL (HSS) USED IN NIS-
SAN VEHICLES ................................................192
Foam Repair .........................................................194
URETHANE FOAM APPLICATIONS ................194
FILL PROCEDURES .........................................194
Replacement Operations ......................................195
DESCRIPTION ..................................................195
HOODLEDGE ...................................................198
FRONT PILLAR .................................................199
CENTER PILLAR ..............................................202
OUTER SILL .....................................................204
REAR FENDER .................................................205
REAR SIDE MEMBER ......................................207
REAR FLOOR REAR ........................................208
CRUSH HORN ..................................................209
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BL-4
PRECAUTIONS
Revision: August 20072004 QX56
PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
EIS002QW
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WAR NIN G:
To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.
Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.
Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions for workEIS002QX
After removing and installing the opening/closing parts, be sure to carry out fitting adjustments to check
their operation.
Check the lubrication level, damage, and wear of each part. If necessary, grease or replace it.
Wiring Diagnosis and Trouble DiagnosisEIS002QY
When you read wiring diagrams, refer to the following:
GI-15, "How to Read Wiring Diagrams"
PG-4, "POWER SUPPLY ROUTING CIRCUIT"
When you perform trouble diagnosis, refer to the following:
GI-11, "HOW TO FOLLOW TEST GROUPS IN TROUBLE DIAGNOSES"
GI-27, "How to Perform Efficient Diagnosis for an Electrical Incident"
Check for any Service bulletins before servicing the vehicle.
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SQUEAK AND RATTLE TROUBLE DIAGNOSIS
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DUPLICATE THE NOISE AND TEST DRIVE
If possible, drive the vehicle with the customer until the noise is duplicated. Note any additional information on
the Diagnostic Worksheet regarding the conditions or location of the noise. This information can be used to
duplicate the same conditions when you confirm the repair.
If the noise can be duplicated easily during the test drive, to help identify the source of the noise, try to dupli-
cate the noise with the vehicle stopped by doing one or all of the following:
1) Close a door.
2) Tap or push/pull around the area where the noise appears to be coming from.
3) Rev the engine.
4) Use a floor jack to recreate vehicle "twist".
5) At idle, apply engine load (electrical load, half-clutch on M/T model, drive position on A/T model).
6) Raise the vehicle on a hoist and hit a tire with a rubber hammer.
Drive the vehicle and attempt to duplicate the conditions the customer states exist when the noise occurs.
If it is difficult to duplicate the noise, drive the vehicle slowly on an undulating or rough road to stress the
vehicle body.
CHECK RELATED SERVICE BULLETINS
After verifying the customer concern or symptom, check ASIST for Technical Service Bulletins (TSBs) related
to that concern or symptom.
If a TSB relates to the symptom, follow the procedure to repair the noise.
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE
1. Narrow down the noise to a general area. To help pinpoint the source of the noise, use a listening tool
(Chassis Ear: J-39570, Engine Ear: J-39565 and mechanic's stethoscope).
2. Narrow down the noise to a more specific area and identify the cause of the noise by:
removing the components in the area that you suspect the noise is coming from.
Do not use too much force when removing clips and fasteners, otherwise clips and fastener can be broken
or lost during the repair, resulting in the creation of new noise.
tapping or pushing/pulling the component that you suspect is causing the noise.
Do not tap or push/pull the component with excessive force, otherwise the noise will be eliminated only
temporarily.
feeling for a vibration with your hand by touching the component(s) that you suspect is (are) causing the
noise.
placing a piece of paper between components that you suspect are causing the noise.
looking for loose components and contact marks.
Refer to BL-8, "
Generic Squeak and Rattle Troubleshooting" .
REPAIR THE CAUSE
If the cause is a loose component, tighten the component securely.
If the cause is insufficient clearance between components:
–separate components by repositioning or loosening and retightening the component, if possible.
–insulate components with a suitable insulator such as urethane pads, foam blocks, felt cloth tape or ure-
thane tape. A Nissan Squeak and Rattle Kit (J-43980) is available through your authorized Nissan Parts
Department.
CAUTION:
Do not use excessive force as many components are constructed of plastic and may be damaged.
Always check with the Parts Department for the latest parts information.
The following materials are contained in the Nissan Squeak and Rattle Kit (J-43980). Each item can be
ordered separately as needed.
URETHANE PADS [1.5 mm (0.059 in) thick]
Insulates connectors, harness, etc.
76268-9E005: 100×135 mm (3.94×5.31 in)/76884-71L01: 60×85 mm (2.36×3.35 in)/76884-71L02: 15×25
mm (0.59×0.98 in)
INSULATOR (Foam blocks)
Insulates components from contact. Can be used to fill space behind a panel.
73982-9E000: 45 mm (1.77 in) thick, 50×50 mm (1.97×1.97 in)/73982-50Y00: 10 mm (0.39 in) thick,
50×50 mm (1.97×1.97 in)
INSULATOR (Light foam block)
Page 773 of 3371
BL-8
SQUEAK AND RATTLE TROUBLE DIAGNOSIS
Revision: August 20072004 QX56
80845-71L00: 30 mm (1.18 in) thick, 30×50 mm (1.18×1.97 in)
FELT CLOTH TAPE
Used to insulate where movement does not occur.Ideal for instrument panel applications.
68370-4B000: 15×25 mm (0.59×0.98 in) pad/68239-13E00: 5 mm (0.20 in) wide tape roll The following materi-
als, not found in the kit, can also be used to repair squeaks and rattles.
UHMW (TEFLON) TAPE
Insulates where slight movement is present. Ideal for instrument panel applications.
SILICONE GREASE
Used in place of UHMW tape that will be visible or not fit.
Note: Will only last a few months.
SILICONE SPRAY
Use when grease cannot be applied.
DUCT TAPE
Use to eliminate movement.
CONFIRM THE REPAIR
Confirm that the cause of a noise is repaired by test driving the vehicle. Operate the vehicle under the same
conditions as when the noise originally occurred. Refer to the notes on the Diagnostic Worksheet.
Generic Squeak and Rattle TroubleshootingEIS0 02 R2
Refer to Table of Contents for specific component removal and installation information.
INSTRUMENT PANEL
Most incidents are caused by contact and movement between:
1. The cluster lid A and instrument panel
2. Acrylic lens and combination meter housing
3. Instrument panel to front pillar garnish
4. Instrument panel to windshield
5. Instrument panel mounting pins
6. Wiring harnesses behind the combination meter
7. A/C defroster duct and duct joint
These incidents can usually be located by tapping or moving the components to duplicate the noise or by
pressing on the components while driving to stop the noise. Most of these incidents can be repaired by apply-
ing felt cloth tape or silicone spray (in hard to reach areas). Urethane pads can be used to insulate wiring har-
ness.
CAUTION:
Do not use silicone spray to isolate a squeak or rattle. If you saturate the area with silicone, you will
not be able to recheck the repair.
CENTER CONSOLE
Components to pay attention to include:
1. Shifter assembly cover to finisher
2. A/C control unit and cluster lid C
3. Wiring harnesses behind audio and A/C control unit
The instrument panel repair and isolation procedures also apply to the center console.
DOORS
Pay attention to the:
1. Finisher and inner panel making a slapping noise
2. Inside handle escutcheon to door finisher
3. Wiring harnesses tapping
4. Door striker out of alignment causing a popping noise on starts and stops
Tapping or moving the components or pressing on them while driving to duplicate the conditions can isolate
many of these incidents. You can usually insulate the areas with felt cloth tape or insulator foam blocks from
the Nissan Squeak and Rattle Kit (J-43980) to repair the noise.
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SQUEAK AND RATTLE TROUBLE DIAGNOSIS
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BACK DOOR
Back door noises are often caused by a loose jack or loose items put into the rear of the vehicle by the owner.
In addition look for:
1. Back door bumpers out of adjustment
2. Back door striker out of adjustment
3. A loose license plate or bracket
Most of these incidents can be repaired by adjusting, securing or insulating the item(s) or component(s) caus-
ing the noise.
SUNROOF/HEADLINER
Noises in the sunroof/headliner area can often be traced to one of the following:
1. Sunroof lid, rail, linkage or seals making a rattle or light knocking noise
2. Sun visor shaft shaking in the holder
3. Front or rear windshield touching headliner and squeaking
Again, pressing on the components to stop the noise while duplicating the conditions can isolate most of these
incidents. Repairs usually consist of insulating with felt cloth tape.
OVERHEAD CONSOLE (FRONT AND REAR)
Overhead console noises are often caused by the console panel clips not being engaged correctly. Most of
these incidents are repaired by pushing up on the console at the clip locations until the clips engage.
In addition look for:
1. Loose harness or harness connectors.
2. Front console map/reading lamp lense loose.
3. Loose screws at console attachment points.
SEATS
When isolating seat noise it's important to note the position the seat is in and the load placed on the seat when
the noise is present. These conditions should be duplicated when verifying and isolating the cause of the
noise.
Cause of seat noise include:
1. Headrest rods and holder
2. A squeak between the seat pad cushion and frame
3. The rear seatback lock and bracket
These noises can be isolated by moving or pressing on the suspected components while duplicating the con-
ditions under which the noise occurs. Most of these incidents can be repaired by repositioning the component
or applying urethane tape to the contact area.
UNDERHOOD
Some interior noise may be caused by components under the hood or on the engine wall. The noise is then
transmitted into the passenger compartment.
Causes of transmitted underhood noise include:
1. Any component mounted to the engine wall
2. Components that pass through the engine wall
3. Engine wall mounts and connectors
4. Loose radiator mounting pins
5. Hood bumpers out of adjustment
6. Hood striker out of adjustment
These noises can be difficult to isolate since they cannot be reached from the interior of the vehicle. The best
method is to secure, move or insulate one component at a time and test drive the vehicle. Also, engine RPM
or load can be changed to isolate the noise. Repairs can usually be made by moving, adjusting, securing, or
insulating the component causing the noise.
Page 778 of 3371
HOOD
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CLEARANCE AND SURFACE HEIGHT ADJUSTMENT
1. Remove the hood lock assembly and adjust the height by rotating the bumper rubber until the hood clear-
ance of hood and fender becomes 1 mm (0.04 in) lower than fitting standard dimension.
2. Temporarily tighten the hood lock, and position it by engaging it with the hood striker. Check the lock and
striker for looseness, and tighten the lock bolts to the specified torque.
3. Adjust the clearance and surface height of hood and fender according to the fitting standard dimension by
rotating right and left bumper rubbers.
CAUTION:
Adjust right/left gap between hood and each part to the following specification.
HOOD LOCK ADJUSTMENT
1. Move the hood lock to the left or right so that striker center is vertically aligned with hood lock center
(when viewed from vehicle front).
2. Make sure the secondary latch is properly engaged with the sec-
ondary striker with hood's own weight by dropping it from
approx. 200 mm (7.87 in) height or by pressing it lightly approx.
3 kg (29 N, 7lb).
CAUTION:
Do not drop the hood from 300 mm (11.81 in) height or
higher.
3. After adjusting hood lock, tighten the lock bolts to the specified
torque.
Removal and Installation of Hood AssemblyEIS002R5
1. Support the hood striker with a proper material to prevent it from
falling.
WAR NIN G:
Body injury may occur if no supporting rod is holding the
hood open when removing the damper stay.
2. Remove the hinge nuts from the hood to remove the hood
assembly.
CAUTION:
Operate with two workers, because of its heavy weight.
Installation is in the reverse order of removal.Hood and headlamp (B–B) : Less than 2.0 mm
PIIA3806E
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HOOD
Revision: August 20072004 QX56
Removal and Installation of Hood Lock ControlEIS0 02 R6
REMOVAL
1. Remove the front fender protector (LH). Refer to EI-23, "FENDER PROTECTOR" .
2. Disconnect the hood lock primary and secondary hood lock cables from the hood lock. Unclip the primary
cable from the radiator core support upper and hood ledge.
3. Remove the hood lock assembly.
4. Remove the secondary hood lock release assembly.
5. Remove the grommet on the dashboard, and pull the primary hood lock cable toward the passenger
room.
CAUTION:
While pulling, be careful not to damage the outside of the hood lock cable.
1. Hood lock assembly 2. Secondary hood lock release
assembly3. Secondary hood lock cable
4. Primary hood lock cable 5. Grommet 6. Hood lock release handle
LIIA1444E
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HOOD
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INSTALLATION
1. Pull the hood lock cable through the panel hole to the engine room.
Be careful not to bend the cable too much, keeping the radius
100mm (3.94 in) or more.
2. Make sure the cable is not offset from the grommet, and push
the grommet into the panel hole securely.
3. Apply sealant to the grommet (at * mark) properly.
4. Install the primary and secondary cables securely to the hood
lock.
5. Install the hood lock and the secondary hood lock release
assemblies.
6. Check the hood lock adjustment and hood opener operation.
Refer to BL-12, "
Fitting Adjustment" .
Hood Lock Control InspectionEIS002R7
CAUTION:
If the hood lock cable is bent or deformed, replace it.
1. Make sure the secondary latch is properly engaged with the sec-
ondary striker with hood's own weight by dropping it from
approx. 200 mm (7.87 in) height.
2. While operating the hood opener, carefully make sure the front
end of the hood is raised by approx. 20 mm (0.79 in). Also make
sure the hood opener returns to the original position.
3. Check the hood lock lubrication condition. If necessary, apply
“body grease” to the points shown in the figure.
PIIA0173E
PIIA0174E
PIIA1086E
PIIA0176E