Ins INFINITI QX56 2004 Factory Service Manual

-1QUICK REFERENCE INDEX AGENERAL INFORMATIONGIGeneral InformationBENGINEEMEngine MechanicalLUEngine Lubrication SystemCOEngine Cooling SystemECEngine Control SystemFLFuel SystemEXExhaust SystemACCAccelerator Control SystemCTRANSMISSION/
TRANSAXLEATAutomatic TransmissionDDRIVELINE/AXLETFTransferPRPropeller ShaftFFDFront Final DriveRFDRear Final DriveFAXFront AxleRAXRear AxleESUSPENSIONFSUFront SuspensionRSURear SuspensionWTRoad Wheels & TiresFBRAKESBRBrake SystemPBParking Brake SystemBRCBrake Control SystemGSTEERINGPSPower Steering SystemHRESTRAINTSSBSeat BeltsSRSSupplemental Restraint System (SRS)IBODYBLBody, Lock & Security SystemGWGlasses, Window System & MirrorsRFRoofEIExterior & InteriorIPInstrument PanelSESeatAPAdjustable PedalsJAIR CONDITIONERATCAutomatic Air ConditionerKELECTRICALSCStarting & Charging SystemLTLighting SystemDIDriver Information SystemWWWiper, Washer & HornBCSBody Control SystemLANLAN SystemAVAudio Visual, Navigation & Telephone SystemACSAuto Cruise Control SystemPGPower Supply, Ground & Circuit ElementsLMAINTENANCEMAMaintenanceMINDEXIDXAlphabetical IndexEdition: February 2004
Revision: August 2007BDACEFGHIJKLM

2004
QUICK REFERENCE CHART: QX56

Drive Belt Deflection and Tension
Spark Plugs (Double Platinum Tipped)
Front Wheel Alignment (Unladen*1 )ELS00112
*1: Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
*2: Target value 37° 31 ′ (37.52 °)
*3: Target value 33 ° 59 ′ (33.98 °)
*4: Target value 37 ° 44 ′ (37.73 °)
*5: Target value 33 ° 29 ′ (33.48 °)
Tension of drive belts Auto adjustment by auto tensioner
Make NGK
Standard type PLFR5A-11
Hot type PLFR4A-11
Cold type PLFR6A-11
Gap (nominal) 1.1 mm (0.043 in)
Drive type2WD 4WD
Camber
Degree minute (decimal degree) Minimum -0
° 51 ′ (-0.85 °)-0 ° 33 ′ (-0.55 °)
Nominal -0 ° 6 ′ (-0.10 °)0 ° 12 ′ (0.20 °)
Maximum 0 ° 39 ′ (0.65 °)0 ° 57 ′ (0.95 °)
Cross camber 0 ° 45 ′ (0.75 °) or less 0 ° 45 ′ (0.75 °) or less
Caster
Degree minute (decimal degree) Minimum 3
° 15 ′ (3.25 °)2 °45 ′ (2.75 °)
Nominal 4 ° 0 ′ (4.00 °)3 ° 30 ′ (3.50 °)
Maximum 4 ° 45 ′ (4.75 °)4 ° 15 ′ (4.25 °)
Cross caster 0 ° 45 ′ (0.75 °) or less 0 ° 45 ′ (0.75 °) or less
Kingpin inclination
Degree minute (decimal degree) 13
° 32 ′ (13.53 °)13 °13 ′ (13.22 °)
Total toe-in Distance (A
− B) Minimum 1.8 mm (0.07 in) 1.8 mm (0.07 in)
Nominal 2.8 mm (0.11 in) 2.8 mm (0.11 in)
Maximum 3.8 mm (0.15 in) 3.8 mm (0.15 in)
Angle (left side and right side)
Degree minute (decimal degree) Minimum 0
° 3 ′ (0.05 °)0 ° 3 ′ (0.05 °)
Nominal 0 ° 5 ′ (0.08 °)0 ° 5 ′ (0.08 °)
Maximum 0 ° 7 ′ (0.12 °)0 ° 7 ′ (0.12 °)
Wheel turning angle
(full turn) Inside
Degree minute (decimal degree)
34
° 31 ′ – 38 ° 31 ′ *2
(34.52 ° – 38.52 °) 34
° 44 ′ – 38 ° 44 ′ *4
(34.73 ° – 38.73 °)
Outside
Degree minute (decimal degree) 30
° 59 ′ – 34 ° 59 ′ *3
(30.98 ° – 34.98 °) 30
° 29 ′ – 34 ° 29 ′ *5
(30.48 ° – 34.48 °)
SFA234AC

ACC-1
ACCELERATOR CONTROL SYSTEM
B ENGINE
CONTENTS
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SECTION ACC
A
ACC
Revision: August 20072004 QX56 ACCELERATOR CONTROL SYSTEM ...................... 2
Removal and Installation .......................................... 2
REMOVAL ............................................................. 2
INSTALLATION ..................................................... 3
INSPECTION AFTER INSTALLATION ................. 3SERVICE DATA AND SPECIFICATIONS (SDS) ........ 4
Accelerator Control ................................................... 4
ADJUSTABLE ACCELERATOR PEDAL ............... 4

ACC-2Revision: August 2007
ACCELERATOR CONTROL SYSTEM
2004 QX56
ACCELERATOR CONTROL SYSTEMPFP:18005
Removal and InstallationEBS00IKW
Adjustable Accelerator Pedal
CAUTION:

Do not disassemble the accelerator pedal adjusting mechanism.

Before removal and installation the accelerator and brake pedals must be in the frontmost posi-
tion. This is to align the base position of the accelerator and brake pedals.

Do not disassemble the accelerator pedal assembly.

Do not remove the accelerator pedal position sensor from the accelerator pedal bracket.

Avoid damage from dropping the accelerator pedal assembly during handling.

Keep the accelerator pedal assembly away from water.
REMOVAL
1. Move the accelerator and brake pedals to the frontmost position.
2. Turn the ignition switch OFF and disconnect the negative battery terminal.
3. Disconnect the adjustable brake pedal cable from the adjustable brake pedal.

Unlock, then pull the adjustable brake pedal cable to disconnect it from the adjustable brake pedal.
LBIA0379E
1. Adjustable accelerator pedal assem-
bly2. A/T control cable mounting bracket (part
of the accelerator pedal assembly)3. Adjustable pedal electric motor (part
of the accelerator pedal assembly)
4. Adjustable brake pedal cable (part
of the accelerator pedal assembly)

ACCELERATOR CONTROL SYSTEM
ACC-3
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Revision: August 20072004 QX56
4. Disconnect the adjustable pedal electric motor electrical connec-
tor.
5. Disconnect the adjustable pedal electric motor memory electri-
cal connector, if equipped.
6. Disconnect the accelerator position sensor electrical connector.
7. Remove the two upper and one lower accelerator pedal nuts.
8. Remove the adjustable accelerator pedal assembly.
INSTALLATION
Installation is in the reverse order of removal.
INSPECTION AFTER INSTALLATION

Check that the accelerator pedal moves smoothly within the specified ranges.

Depress and release the accelerator pedal to check that it returns smoothly to the original released posi-
tion.

Perform an electrical inspection of the accelerator pedal position sensor. Refer to EC-576, "DTC P2138
APP SENSOR" .
CAUTION:
When the harness connector of the accelerator pedal position sensor is disconnected, perform
″Accelerator Pedal Released Position Learning″. Refer to EC-44, "
Accelerator Pedal Released
Position Learning" .
LBIA0380E
Adjustable accelerator pedal – total pedal applied stroke : 48.3 mm (1.90 in)
Adjustable accelerator pedal – total pedal adjustment travel : 73.2 mm (2.88 in)

ACS-2Revision: August 20072004 QX56 DTC 90 STOP LAMP RLY FIX ............................... 43
DTC 92 ECM CIRCUIT ........................................... 47
DTC 96 NP RANGE ............................................... 48
DTC 97 AT CIRCUIT .............................................. 48
DTC 98 GEAR POSITION ...................................... 49
DTC 102 LASER STAIN ......................................... 49
DTC 103 LASER SENSOR FAIL ............................ 50
DTC 104 LASER AIMING INCMP .......................... 50
DTC 107 LASER COMM FAIL ................................ 51
DTC 109 LASER HIGH TEMP ............................... 51
TROUBLE DIAGNOSIS FOR SYMPTOMS .............. 52
Symptom Chart ....................................................... 52
Symptom 1: ON/OFF Switch Does Not Switch ON*
1
, ON/OFF Switch Does Not Switch OFF*
2 .............. 53
Symptom 2: The ICC System Cannot Be Set (ON/
OFF Switch Turns On/Off) ...................................... 53
Symptom 3: The ICC System Cannot Be Operated
by the CANCEL Switch, ACCEL/RES Switch, or DISTANCE Switch ..................................................54
Symptom 4: The ICC System Is Not Cancelled
When the Gear Is in Other Than ‘D’ ........................55
Symptom 5: Chime Does Not Sound ......................55
Symptom 6: Driving Force Is Hunting .....................56
Symptom 7: The ICC System Frequently Cannot
Detect the Vehicle Ahead/The Detection Zone is
Short .......................................................................56
Symptom 8: The System Does Not Detect the Vehi-
cle Ahead at All .......................................................56
ELECTRICAL COMPONENT INSPECTION .............58
ICC Steering Switch ................................................58
ICC Brake Switch and Stop Lamp Switch ...............58
Parking Brake Switch ..............................................58
REMOVAL AND INSTALLATION ..............................59
ICC Unit ..................................................................59
ICC Sensor .............................................................59
ICC Steering Switch ................................................59

ACS-4
[ICC]
PRECAUTIONS
Revision: August 20072004 QX56
PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
EKS007YA
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WAR NIN G:

To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.

Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.

Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions for ICC System ServiceEKS007YB

Do not look straight into the laser beam discharger when adjusting laser beam aiming.

Turn the ON/OFF switch OFF during chassis dynamometer testing.

Do not remove, disassemble, or reposition the ICC sensor unless told to do so.

Erase DTC when replacing parts of ICC system, then check the operation of ICC system after adjusting
laser beam aiming if necessary.
Wiring Diagrams and Trouble Diagnosis EKS007YC
When you read wiring diagrams, refer to the following:

Refer to GI-15, "How to Read Wiring Diagrams" in GI section.

Refer to PG-4, "POWER SUPPLY ROUTING CIRCUIT" for power distribution circuit in PG section.
When you perform trouble diagnosis, refer to the following:

Refer to GI-11, "HOW TO FOLLOW TEST GROUPS IN TROUBLE DIAGNOSES" in GI section.

Refer to GI-27, "How to Perform Efficient Diagnosis for an Electrical Incident" in GI section.

ACS-6
[ICC]
DESCRIPTION
Revision: August 20072004 QX56
DESCRIPTIONPFP:00000
OutlineEKS007RI
The Intelligent Cruise Control (ICC) system automatically maintains a selected distance from the vehicle
ahead according to that vehicle's speed, or at the set speed, if the road ahead is clear.
The ICC function has two cruise control modes and brake assist (with preview function). The ICC system may
AUTO-CANCEL for various reasons, for example, when the windshield wipers are operated at the low speed
(LO) or high speed (HI) position.
VEHICLE-TO-VEHICLE DISTANCE CONTROL MODE
Vehicle-to-vehicle distance control mode, the same speed as other vehicles, can be maintained without the
constant need to adjust the operating speed as with a conventional cruise control system.
The system is intended to enhance the operation of the vehicle when following another vehicle in the same
lane and direction.
If the distance sensor detects a slower moving vehicle ahead, the system will reduce speed so that the vehicle
ahead can be followed at the selected distance.
The system automatically controls the throttle and applies the brakes (up to 25% of vehicle braking power) if
necessary.
The detection range of the sensor is approximately 390 ft (120 m) ahead.
Refer to Owner's Manual for Intelligent Cruise Control System operating instructions.
CONVENTIONAL (FIXED SPEED) CRUISE CONTROL MODE
Conventional (fixed speed) cruise control mode is cruising at preset speeds.
Refer to Owner's Manual for Intelligent Cruise Control System operation instructions.
BRAKE ASSIST (WITH PREVIEW FUNCTION)
When the force applied to brake pedal exceeds a certain level, the brake assist is activated and generates a
greater braking force than that of a conventional brake booster, even with light pedal force.
When the preview function identifies the need to apply the sudden brake by sensing the vehicle ahead in the
same lane and the distance and relative speed from it, it applies the brake pre-pressure before driver
depresses the brake pedal and improves brake response by reducing its free play.
Refer to Owner's Manual for Intelligent Cruise Control System operating instructions.

ACS-12
[ICC]
LASER BEAM AIMING ADJUSTMENT
Revision: August 20072004 QX56
LASER BEAM AIMING ADJUSTMENTPFP:00026
Outline of Laser Beam Aiming Adjustment ProcedureEKS007TI
CAUTION:

The laser beam aiming adjustment cannot be performed without CONSULT-II.

The laser beam aiming adjustment must be performed every time the ICC sensor is removed,
installed or has been moved as a result of a collision.
1. Prepare the vehicle and the work area.
2. Set up the ICC target board.
3. Adjust the sensor following the procedure on CONSULT-II.
4. Check system operation after the adjustment.
PreparationEKS007PC

Place the vehicle on level ground. Shift the transmission into "P" position and release the parking brake.

Adjust the tire pressure to the specified value.

See that there is no load in the vehicle. Coolant, engine oil and fuel should be filled to correct level.

Check that the vehicle suspension has been adjusted to the standard height by the load leveling rear air
suspension system. Refer to RSU-12, "
Basic Inspection" .

Clean the ICC sensor with a soft cloth.
Setting up the ICC Target BoardEKS007PE
CAUTION:
Accuracy in setting up the ICC target board is essential for the laser beam aiming adjustment.
ADJUSTING HEIGHT OF THE ICC TARGET BOARD
1. Attach a triangle scale as shown.Tool number : KV99110100 (J-45718)
WKIA1848E
WKIA1849E

LASER BEAM AIMING ADJUSTMENT
ACS-15
[ICC]
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3. Start the engine, wait for at least 10 seconds, and touch “START
(NISSAN BASED VHCL)”.
4. Touch “ICC”.
If “ICC” is not indicated, go to GI-39, "
CONSULT-II Data Link
Connector (DLC) Circuit" .
5. Touch “WORK SUPPORT”.
6. Touch “LASER BEAM ADJUST”.
7. Touch “START”.
CAUTION:
If the adjustment screen does not appear on CONSULT-II 10
seconds after touching “LASER BEAM ADJUST” screen,
the following causes may be considered:

Target is not set accurately.

There is not enough space beside the target.

Deformation of vehicle or inappropriate installation of
sensor. Sensor may be installed out of the adjustable
range.
BCIA0029E
WKIA1749E
WKIA2041E
SKIA6191E
WKIA2675E