coolant level INFINITI QX56 2006 Factory User Guide
[x] Cancel search | Manufacturer: INFINITI, Model Year: 2006, Model line: QX56, Model: INFINITI QX56 2006Pages: 3383, PDF Size: 51.76 MB
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EC-474Revision: November 2009
DTC P1217 ENGINE OVER TEMPERATURE
2006 QX56
On Board Diagnosis LogicUBS00H8V
If the cooling fan or another component in the cooling system malfunctions, engine coolant temperature will
rise.
When the engine coolant temperature reaches an abnormally high temperature condition, a malfunction is
indicated.
This self-diagnosis has the one trip detection logic.
CAUTION:
When a malfunction is indicated, be sure to replace the coolant. Refer to MA-13, "
Changing Engine
Coolant" . Also, replace the engine oil. Refer to LU-8, "Changing Engine Oil" .
1. Fill radiator with coolant up to specified level with a filling speed of 2 liters per minute. Be sure to use coolant with the proper mixture ratio. Refer to MA-12, "
ANTI-FREEZE COOLANT MIXTURE
RATIO" .
2. After refilling coolant, run engine to ensure that no water-flow noise is emitted.
Overall Function CheckUBS00H8W
Use this procedure to check the overall function of the cooling fan. During this check, a DTC might not be con-
firmed.
WARNING:
Never remove the radiator cap and/or reservoir tank cap when the engine is hot. Serious burns could
be caused by high pressure fluid escaping from the radiator and/or reservoir tank.
Wrap a thick cloth around cap. Carefully remove the cap by turning it a quarter turn to allow built-up
pressure to escape. Then turn the cap all the way off.
WITH CONSULT-II
1. Check the coolant level in the reservoir tank and radiator. Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-478,
"Diagnostic Procedure" .
2. Confirm whether customer filled the coolant or not. If customer filled the coolant, skip the following steps and go to EC-478,
"Diagnostic Procedure" .
3. Turn ignition switch ON.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1217
1217 Engine over tempera-
ture (Overheat)
Cooling fan does not operate properly (Over-
heat).
Cooling fan system does not operate prop-
erly (Overheat).
Engine coolant was not added to the system
using the proper filling method.
Engine coolant is not within the specified
range.
Harness or connectors
(The cooling fan circuit is open or
shorted.)
Cooling fan
IPDM E/R (Cooling fan relay)
Radiator hose
Radiator
Radiator cap
Reservoir tank
Reservoir tank cap
Water pump
Thermostat
For more information, refer to EC-481,
"Main 12 Causes of Overheating" .
SEF621W
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DTC P1217 ENGINE OVER TEMPERATUREEC-475
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4. Perform “COOLING FAN ” in “ACTIVE TEST ” mode with CON-
SULT-II.
5. If the results are NG, go to EC-478, "
Diagnostic Procedure" .
WITH GST
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-478,
"Diagnostic Procedure" .
2. Confirm whether customer filled the coolant or not. If customer filled the coolant, skip the following steps and go to EC-478,
"Diagnostic Procedure" .
3. Disconnect engine coolant temperature sensor harness connec- tor.
4. Connect 150Ω resistor to engine coolant temperature sensor
harness connector.
5. Start engine and make sure that cooling fan operates. CAUTION:
Be careful not to overheat engine.
6. If NG, go to EC-478, "
Diagnostic Procedure" .
SEF646X
SEF621W
SEF882V
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DTC P1217 ENGINE OVER TEMPERATUREEC-481
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5. CHECK INTERMITTENT INCIDENT
Perform EC-144, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
OK or NG
OK >> Replace IPDM E/R. Refer to PG-18, "IPDM E/R (INTELLIGENT POWER DISTRIBUTION MOD-
ULE ENGINE ROOM)" .
NG >> Repair or replace harness connectors.
Main 12 Causes of OverheatingUBS00H8Z
*1: Turn the ignition switch ON.
*2: Engine running at 3,000 rpm for 10 minutes.
*3: Drive at 90 km/h (55 MPH) for 30 minutes and then let idle for 10 minutes.
*4: After 60 minutes of cool down time.
For more information, refer to CO-6, "
OVERHEATING CAUSE ANALYSIS" .
Engine Step Inspection item
EquipmentStandardReference page
OFF 1
Blocked radiator
Blocked condenser
Blocked radiator grille
Blocked bumper
Visual No blocking —
2
Coolant mixtureCoolant tester 50 - 50% coolant mixture MA-11, "RECOM-
MENDED FLUIDS AND
LUBRICANTS"
3Coolant levelVisualCoolant up to MAX level
in reservoir tank and radi-
ator filler neck MA-13, "Changing
Engine Coolant"
4Reservoir tank capPressure tester 95 - 125 kPa
(0.97 - 1.28 kg/cm2 , 14 -
18 psi) (Limit) CO-10, "
CHECKING
RESERVOIR CAP"
ON*25Coolant leaksVisual
No leaks CO-10, "CHECKING
COOLING SYSTEM FOR
LEAKS"
ON*26ThermostatTouch the upper and
lower radiator hosesBoth hoses should be hot
CO-21, "THERMOSTAT
AND WATER PIPING"
ON*17Cooling fanCONSULT-IIOperating See trouble diagnosis for
DTC P1217 ( EC-473,
"DTC P1217 ENGINE
OVER TEMPERATURE"
).
OFF 8
Combustion gas leakColor checker chemical
tester 4 Gas analyzer Negative
—
ON*
39Coolant temperature
gaugeVisual Gauge less than 3/4
when driving —
Coolant overflow to
reservoir tankVisual
No overflow during driving
and idling MA-13, "Changing
Engine Coolant"
OFF*410Coolant return from
reservoir tank to radia-
torVisual
Should be initial level in
reservoir tank MA-13, "Changing
Engine Coolant"
OFF 11Cylinder headStraight gauge feeler
gauge0.1 mm (0.004 in) Maxi-
mum distortion (warping) EM-68, "Inspection After
Disassembly"
12Cylinder block and pis-
tonsVisual
No scuffing on cylinder
walls or piston EM-94, "Inspection After
Disassembly"
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ENGINE ASSEMBLYEM-75
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4. Remove the engine hood. Refer to BL-13, "Removal and Installation of Hood Assembly" .
5. Remove the cowl extension. Refer to EI-18, "
Removal and Installation" .
6. Remove the engine room cover using power tools.
7. Remove the air duct and air cleaner case assembly. Refer to EM-15, "
Removal and Installation" .
8. Disconnect the vacuum hose between the vehicle and engine and set it aside.
9. Remove the radiator assembly and hoses. Refer to CO-14, "
Removal and Installation" .
10. Remove the drive belts. Refer to EM-13, "
Removal and Installation" .
11. Remove the fan blade. Refer to CO-17, "
Removal and Installation (Crankshaft Driven Type)" .
12. Disconnect the engine room harness from the fuse box and set it aside.
13. Disconnect the ECM.
14. Disconnect the engine room harness from the engine side and set it aside.
15. Disconnect the engine harness grounds.
16. Disconnect the power steering reservoir tank from the engine and move it aside.
17. Disconnect the power steering oil pump from the engine. Move it aside and secure it using suitable wire or rope. Refer to PS-21, "
Removal and Installation" .
18. Remove the A/C compressor bolts and set the compressor aside. Refer to ATC-175, "
Removal and Instal-
lation for Compressor" (ATC).
19. Disconnect the brake booster vacuum line.
20. Disconnect the EVAP line.
21. Disconnect the fuel hose at the engine side connection. Refer to EM-31, "
Removal and Installation" .
22. Disconnect the heater hoses at the cowl, and install plugs to avoid leakage of engine coolant.
23. Remove the A/T oil level indicator and indicator tube upper bolts.
24. Remove the front final drive assembly (4WD only). Refer to FFD-12, "
Removal and Installation" .
25. Remove the exhaust manifolds. Refer to EM-21, "
Removal and Installation" .
26. Install the engine slingers into the left bank cylinder head and right bank cylinder head.
27. Remove the A/T. Refer to AT- 2 4 3 , "
Removal and Installation
(2WD)" or AT- 2 4 6 , "Removal and Installation (4WD)" .
28. Lift using a hoist and secure the engine in position.
29. Remove the engine assembly from the vehicle, avoid interfer- ence with the vehicle body.
CAUTION:
Before and during lifting, always check if any harnesses
are left connected.
30. Remove the parts that may restrict installation of the engine to the engine stand.
NOTE:
This procedure is described assuming that you use an engine stand mounting to the surface to which the
transmission mounts.
a. Remove the drive plate.
Holding the crankshaft pulley bolt, lock the crankshaft to remove the drive plate bolts.
WBIA0464E
Engine slinger torque: 45.0 N·m (4.6 kg-m, 33 ft-lb)
WBIA0715E
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EM-76Revision: November 2009
ENGINE ASSEMBLY
2006 QX56
Loosen the bolts diagonally.
CAUTION:
Be careful not to damage the drive plate. Especially
avoid deforming and damaging of the signal plate teeth
(circumference position).
Place the drive plate with the signal plate surface fac-
ing other than downward.
Keep magnetic materials away from the signal plate.
CAUTION:
Use an engine stand that has a load capacity [approximately 240kg (529 lb) or more] large enough
for supporting the engine weight.
If the load capacity of the stand is not adequate, remove the following parts beforehand to
reduce the potential risk of overturning the stand.
–Remove the fuel tube and fuel injector assembly. Refer to EM-31, "Removal and Installation" .
–Remove the intake manifold. Refer to EM-17, "Removal and Installation" .
–Remove the ignition coil. Refer to EM-28, "Removal and Installation" .
–Remove the rocker cover. Refer to EM-35, "Removal and Installation" .
–Other removable brackets.
CAUTION:
Before removing the hanging chains, make sure the engine stand is stable and there is no risk of
overturning.
31. Remove the alternator. Refer to SC-25, "
REMOVAL" .
32. Remove the engine mounting insulator and bracket using power tool.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
When replacing an engine or transmission you must make sure the dowels are installed correctly
during re-assembly.
Improper alignment caused by missing dowels may cause vibration, oil leaks or breakage of driv-
etrain components.
INSPECTION AFTER INSTALLATION
Before starting the engine, check oil/fluid levels including engine coolant and engine oil. If the levels are
lower than required quantity, fill to the specified level. Refer to MA-11, "
Fluids and Lubricants" .
Use procedure below to check for fuel leakage.
Turn ignition switch ON (with engine stopped). With fuel pressure applied to the fuel piping, check for fuel
leakage at the connection points.
Start engine. With engine speed increased, check again for fuel leakage at connection points.
Run engine to check for unusual noise and vibration.
Warm up engine thoroughly to make sure there is no leakage of fuel, exhaust gas, or any oils/fluids includ-
ing engine oil and engine coolant.
Bleed air from passages in lines and hoses, such as in cooling system.
After cooling down the engine, again check oil/fluid levels including engine oil and engine coolant. Refill to
specified level if necessary.
Summary of the inspection items:
KBIA2491E
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*Transmission/transaxle/CVT fluid, power steering fluid, brake fluid, etc.Item
Before starting engine Engine runningAfter engine stopped
Engine coolant LevelLeakage Level
Engine oil LevelLeakage Level
Other oils and fluids* LevelLeakage Level
Fuel LeakageLeakageLeakage
Exhaust gas —Leakage —
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FSU-2
PRECAUTIONS
Revision: November 20092006 QX56
PRECAUTIONSPFP:00001
PrecautionsEES00253
When installing the rubber bushings, the final tightening must be done under unladen condition and with
the tires on level ground. Oil will shorten the life of the rubber bushings, so wipe off any spilled oil immedi-
ately.
Unladen condition means the fuel tank, engine coolant and lubricants are at the full specification. The
spare tire, jack, hand tools, and mats are in their designated positions.
After installing suspension components, check the wheel alignment.
Lock nuts are not reusable. Always use new lock nuts for installation. New lock nuts are pre-oiled, do not
apply any additional lubrication.
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FSU-6
ON-VEHICLE SERVICE
Revision: November 20092006 QX56
ON-VEHICLE SERVICEPFP:00000
Front Suspension PartsEES00258
Check front suspension parts for excessive play, cracks, wear and
other damage.
Shake each front wheel to check for excessive play.
If looseness is noted, inspect wheel bearing end play, then
check ball joint end play. Refer to FA X - 5 , "
WHEEL BEARING
INSPECTION" and FSU-15, "Inspection" .
Make sure that the cotter pin is inserted (4WD only).
Retighten all nuts and bolts to the specified torque.
Check shock absorber for oil leakage and other damage.
Check suspension ball joint for grease leakage and ball joint
dust cover for cracks and other damage.
Front Wheel AlignmentEES00259
PRELIMINARY INSPECTION
WARNING:
Always adjust the alignment with the vehicle on a flat surface.
NOTE:
If alignment is out of specification, inspect and replace any damaged or worn suspension parts before making
any adjustments.
1. Check and adjust the wheel alignment with the vehicle under unladen conditions. “Unladen conditions”
means that the fuel, coolant, and lubricant are full; and that the spare tire, jack, hand tools and mats are in
their designated positions.
2. Check the tires for incorrect air pressure and excessive wear.
3. Check the wheels for run out and damage. Refer to WT-5, "
Inspection" .
4. Check the wheel bearing axial end play. Refer to FA X - 5 , "
WHEEL BEARING INSPECTION" .
5. Check the shock absorbers for leaks or damage.
6. Check each mounting point of the suspension components for any excessive looseness or damage.
7. Check each link, arm, and the rear suspension member for any damage.
8. Check the vehicle height. Refer to FSU-20, "
Wheelarch Height (Unladen*1 )" .
Verify the level using Consult-II memory register 1103 and set to 0 ± 10 mm (0 ± 0.39 in) as necessary.
GENERAL INFORMATION AND RECOMMENDATIONS
1. A Four-Wheel Thrust Alignment should be performed.
This type of alignment is recommended for any NISSAN vehicle.
The four-wheel “thrust” process helps ensure that the vehicle is properly aligned and the steering wheel
is centered.
The alignment machine itself should be capable of accepting any NISSAN vehicle.
The alignment machine should be checked to ensure that it is level.
2. Make sure the alignment machine is properly calibrated.
Your alignment machine should be regularly calibrated in order to give correct information. Suspension component torques : Refer to
FSU-5,
"Components" . SMA525A
SFA392B
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FSU-20
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: November 20092006 QX56
Ball JointEES0025M
*1 Measure at cotter pin hole
*2 Measure at groove
Wheelarch Height (Unladen*1 )EES0025N
Unit: mm (in)
*1: Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
*2: Verify the vehicle height. If vehicle height is not within ± 10 mm (0.39 in) of the specification, perform the control unit initialization pro-
cedure. Refer to RSU-47, "
Initialization Procedure" .
Swinging force “A”
Upper ball joint 8.1 – 103.2 N (0.8 – 10.5 kg-f, 1.8 – 23.2 lb-f) *1
Lower ball joint 11.4 – 145.5 N (1.1 – 14.8 kg-f, 2.5 – 32.7 lb-f) *2
Turning torque “B” 0.5 - 6.4 N·m (0.05 - 0.65 kg-m, 4 - 57 in-lb)
Vertical end play “C” 0 mm (0 in)
SFA858AWEIA0076E
Suspension type
Air leveling*2
Applied model2WD4WD
Front wheelarch height (Hf) 913
(35.94) 931
(36.65)
Rear wheelarch height (Hr) 912
(35.91) 932
(36.69)
LEIA0085E
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IDX-4
ALPHABETICAL INDEX
E
ECM input/output signal ..................... EC-105
, EC-129
ECM power supply ............................. EC-145, EC-453
ECM relay ........................................................ EC-145
ECM/PW - Wiring diagram ............................... EC-454
ECTS - Wiring diagram .................................... EC-194
Electric sunroof .................................................. RF-10
Electric throttle control actuator ......... EC-534, EC-545
Electrical load signal circuit .............................. EC-596
Electrical units location ...................................... PG-65
Electronic ignition (EI) system ........................... EC-26
Engine control circuit diagram ......................... EC-103
Engine control component parts location ........... EC-96
Engine control module (ECM) .......................... EC-457
Engine control system diagram ......................... EC-23
Engine coolant .................................................. CO-10
Engine coolant temperature sensor (ECTS) ... EC-192,
EC-205
Engine fail-safe system ...................................... EC-91
Engine oil ............................................................. LU-7
Engine oil filter replacement ............................. MA-17
Engine oil precautions .......................................... GI-7
Engine oil replacement ..................................... MA-17
Engine removal ................................................. EM-74
Engine room cover ............................................ EM-12
Engine serial number .......................................... GI-49
ETC1 - Wiring diagram .................................... EC-535
ETC2 - Wiring diagram .................................... EC-530
ETC3 - Wiring diagram .................................... EC-541
EVAP canister .................................................... EC-35
EVAP canister purge volume control solenoid valve ....
EC-373
, EC-381
EVAP canister vent control valve ....... EC-388, EC-395
EVAP control system (small leak) diagnosis .. EC-365,
EC-419
, EC-427
EVAP control system pressure sensor .... EC-402, EC-
405, EC-411
EVAP control system purge flow monitoring diagnosis
EC-360
EVAP vapor lines inspection ............................. MA-20
Evaporative emission (EVAP) system ............... EC-32
Evaporator ..................................................... ATC-184
Exhaust manifold .............................................. EM-21
Exhaust system ................................................... EX-3
Exhaust system inspection .................................. EX-3
Expansion valve ............................................. ATC-186
F
F/FOG - Wiring diagram ..................................... LT-71
F/PUMP - Wiring diagram ................................ EC-605
Final drive pre-inspection ................................. FFD-15
Final drive removal and installation .. FFD-12, RFD-13
Flow charts ......................................................... GI-28
Fluid temperature sensor (A/T) ........................ AT-127
Fluids ................................................................ MA-11
Fluorescent leak detector .............................. ATC-187
Fog lamp, front .................................................... LT-69
Fog lamp, front, removal and installation ........... LT-79
Foot lamp ......................................................... LT-135
Freeze frame data ............................... EC-53, EC-118
Front brake solenoid valve ................. AT-143, AT-145
Front bumper ...................................................... EI-13
Front case (Transfer) .......................... TF-149, TF-176
Front combination lamp removal and installation LT-31
Front door ............................. BL-128, BL-131, GW-65
Front Door Trim ................................................... EI-32
Front drive shaft (Transfer) ................. TF-149, TF-176
Front fog lamp .................................................... LT-69
Front fog lamp removal and installation ............. LT-79
Front passenger air bag .................................. SRS-50
Front seat ........................................................... SE-91
Front seat belt ...................................................... SB-3
Front seat belt pre-tensioner ............... SRS-3, SRS-57
Front washer ...................................................... WW-4
Front wiper ......................................................... WW-4
FTS - Wiring diagram ....................................... AT-128
FTTS - Wiring diagram ...................... EC-311, EC-316
Fuel cut control (at no load high engine speed) EC-27
Fuel filter replacement ......................................... FL-6
Fuel gauge ............................................................ DI-5
Fuel injection system (Bank 1) .......... EC-288, EC-299
Fuel injection system (Bank 2) .......... EC-288, EC-299
Fuel injector .................................................... EC-598
Fuel injector and fuel tube ................................. EM-31
Fuel level sensor ................. EC-436, EC-438, EC-440
Fuel line inspection .............................................. FL-4
Fuel precautions ................................................... GI-5
Fuel pressure check .......................................... EC-80
Fuel pressure release ....................................... EC-80
Fuel pump ....................................................... EC-604
Fuel pump and gauge .......................................... FL-6
Fuel system .......................................................... FL-4
Fuel tank ............................................................ FL-10
Fuel tank temperature sensor ........... EC-309, EC-315
Fuel tank vacuum relief valve ........................... EC-35
FUELB1 - Wiring diagram ................. EC-290, EC-301
FUELB2 - Wiring diagram ................. EC-292, EC-303
Fuse ...................................................... PG-17, PG-77
Fuse and fusible link box .................................. PG-77
Fuse block ......................................................... PG-76
Fusible link ............................................ PG-17, PG-77
G
Garage jack and safety stand ............................. GI-41
Gauges ................................................................. DI-5
Generator .......................................................... SC-17
Generic scan tool (GST) ................................. EC-127
Glass ...................................... GW-11, GW-65, GW-68
Glove box lamp ................................................ LT-158
GPS antenna ..................................................... AV-85
Grease .............................................................. MA-11
Ground distribution ............................................ PG-31