lock INFINITI QX56 2006 Factory Service Manual
[x] Cancel search | Manufacturer: INFINITI, Model Year: 2006, Model line: QX56, Model: INFINITI QX56 2006Pages: 3383, PDF Size: 51.76 MB
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STEERING WHEELPS-7
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Revision: November 2009 2006 QX56
STEERING WHEELPFP:48430
On-Vehicle Inspection and ServiceEGS000UC
CHECKING CONDITION OF INSTALLATION
Check installation condition of steering gear assembly, front suspension, axle and steering column.
Check if movement exists when steering wheel is moved up and down, to the left and right and to the axial
direction.
Check if the mounting nuts for steering gear assembly are loose.
Refer to PS-15, "
POWER STEERING GEAR AND LINKAGE" .
CHECKING STEERING WHEEL PLAY
1. Turn tires straight ahead, start engine, then turn steering wheel to the left and right lightly, and measure
steering wheel movement on the outer circumference when steering wheel is turned up to the point where
tires start moving.
CHECKING NEUTRAL POSITION ON STEERING WHEEL
Check neutral position on steering wheel after confirming that front wheel alignment is correct. Refer to
FSU-6, "
Front Wheel Alignment" .
1. Turn tires straight ahead, check if steering wheel is in the neutral position.
2. If it is not in the neutral position, remove steering wheel and reinstall it correctly.
3. If the neutral position cannot be attained by repositioning the steering wheel two teeth or less on steering stem, loosen tie-rod lock nuts of steering outer sockets, then adjust tie-rods by the same amount in the
opposite direction.
CHECKING STEERING WHEEL TURNING FORCE
1. Park vehicle on a level, dry surface and set parking brake.
2. Start engine.
3. Bring power steering fluid up to operating temperature of 60 ° – 80° C (140 ° – 176° F).
4. Tires need to be inflated to specified pressure. Refer to WT-38, "
Tire" .
5. Check steering wheel turning force using Tool when steering wheel has been turned 360 ° from the neutral position.
6. If steering wheel turning force is out of specification, inspect the following:
Steering column. Refer to PS-11, "INSPECTION AFTER
REMOVAL" .
Power steering oil pump. Refer to PS-21, "CHECKING
RELIEF OIL PRESSURE" .
7. If steering column and power steering oil pump meet specifications, replace steering gear. Refer to PS-15,
"Removal and Installation" .
End play of the axial direction for steering wheel : 0 mm (0 in)
LGIA0024E
Steering wheel play on the outer circumference : 0
− 35 mm (0 − 1.38 in)
Tool number : J-44372
Steering wheel
turning force : 39 N (4 kg-f, 9 lb-f) or less
WGIA0035E
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PS-8
STEERING WHEEL
Revision: November 20092006 QX56
CHECKING FRONT WHEEL TURNING ANGLE
When checking front wheel turning angle, refer to FSU-8, "FRONT WHEEL TURNING ANGLE" .
Removal and InstallationEGS000UD
REMOVAL
1. Set the front wheels in the straight-ahead position.
2. Remove the driver air bag module. Refer to SRS-46, "
Removal and Installation" .
3. Disconnect steering wheel switches.
4. Remove the steering wheel center nut.
5. Remove the steering wheel using Tools.
CAUTION:
Place a piece of tape across the spiral cable so it will not be
rotated out of position.
6. Inspect the steering wheel near the puller holes for damage. If damaged, replace the steering wheel.
Remove steering wheel rear cover and steering wheel
switches, if required.
INSTALLATION
Installation is in the reverse order of removal.
Align spiral cable correctly when installing steering wheel. Make
sure that the spiral cable is in the neutral position. The neutral
position is detected by turning left 2.6 revolutions from the right
end position and ending with the knob at the top.
If equipped with VDC, refer to BRC-62, "Adjustment of Steering
Angle Sensor Neutral Position" for steering angle sensor adjust-
ment.
After the work is completed, perform self-diagnosis to make sure
no malfunction is detected. Refer to SRS-20, "
SRS Operation
Check" .
Tighten steering wheel center nut to specification. Refer to PS-10, "Removal and Installation" .
CAUTION:
The spiral cable may snap due to steering operation if the
cable is not installed in the correct position.
With the steering linkage disconnected, the cable may snap
by turning the steering wheel beyond the limited number of
turns. The spiral cable can be turned counterclockwise
about 2.5 turns from the neutral position. Tool number A: KV481J0010 (J-1859-A)
B: KV481J0020 (J-42578)
WHIA0124E
WGIA0038E
PHIA0275E
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STEERING COLUMNPS-11
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Revision: November 2009 2006 QX56
4. Remove lock nut and bolt, then separate upper shaft from upper
joint.
5. Remove two nuts and two bolts, then remove steering column assembly from steering member.
6. Remove hole cover seal and clamp.
7. Remove mounting nuts, then remove hole cover from dash panel.
8. Raise vehicle, then remove mounting bolt (lower side) of lower joint shaft and remove lower joint shaft and upper shaft as an
assembly.
INSPECTION AFTER REMOVAL
Check for damage to steering column jacket tube. If damage is found, replace steering column with new
one.
If vehicle has been in a collision, check column length “L1” and
“L2 ” as shown. If out of specification, replace steering column
with new one.
Check for proper lubrication, apply grease as necessary.
INSTALLATION
Installation is in the reverse order of removal.
LGIA0027E
LGIA0028E
LGIA0029E
Steering column length
L1 : 158 mm (6.22 in)
L2 : 262 mm (10.31 in)
SGIA0475E
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PS-12
STEERING COLUMN
Revision: November 20092006 QX56
CAUTION:
When installing the steering column, finger-tighten all of the lower bracket and joint retaining
bolts; then tighten them to specification. Do not apply undue stress to the steering column.
The lower nut on the upper joint may not be reused.
NOTE:
Align slit of the coupling joint with projection on dust cover. Insert the
joint until surface "A" contacts surface "B".
After installation, turn steering wheel to make sure it moves
smoothly. Make sure the number of turns are the same from the
straight-forward position to left and right locks. Make sure that
the steering wheel is in a neutral position when driving straight
ahead.
When installing steering column to steering member, install
mounting nut from front side of vehicle.
INSPECTION AFTER INSTALLATION
After installing steering column to vehicle, check tilt device operation range is within specification.
Check if steering wheel operation can turn to the end of the left
and right stops smoothly.
SST491C
Range "A" : 61.3 mm (2.41 in)
WGIA0083E
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POWER STEERING GEAR AND LINKAGEPS-17
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Revision: November 2009 2006 QX56
INSPECTION AFTER INSTALLATION
Check if steering wheel turns smoothly when it is turned several times fully to the left and right lock positions.
Disassembly and AssemblyEGS00124
CAUTION:
Secure steering gear assembly with a vise, using copper plates or something similar to prevent it
from being damaged. Do not grip cylinder with a vise.
Before performing disassembly, clean steering gear assembly with kerosene. Be careful not to
bring any kerosene into contact with the discharge and return port connectors.
DISASSEMBLY
1. Remove cylinder tubes from gear housing assembly.
2. Loosen lock nuts of outer sockets, and remove outer sockets.
3. Remove boot clamps of the small diameter side and the large diameter side, then remove boot.
CAUTION:
When removing boots, be careful not to damage inner socket and gear housing assembly. If they
are damaged, change them to avoid oil leaks.
4. Remove inner sockets.
1. Boot clamp 2. Inner socket3. Boot
4. Boot clamp 5. Outer socket6. Cylinder tubes
7. Gear housing assembly 8. Connector
BGIA0008E
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POWER STEERING GEAR AND LINKAGEPS-19
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Revision: November 2009 2006 QX56
ASSEMBLY
1. Install the inner sockets.
2. Install the large-diameter side of the boots to the gear housing
assembly.
3. Install the small-diameter side of the boots to the groove of the inner sockets.
4. Install the boot clamps to the boots, as shown. CAUTION:
Do not reuse the large-diameter boot clamps.
5. Crimp the large-diameter boot clamps, using Tool.
6. Install the cylinder tubes to the gear housing assembly.
7. Install the lock nuts and outer sockets to the inner sockets.
SGIA0550E
AST139
Tool number : KV40107300 ( — )
RAC1133D
Page 2753 of 3383
PS-20
POWER STEERING GEAR AND LINKAGE
Revision: November 20092006 QX56
8. Thread the outer sockets onto the inner sockets to the specified
length "L", then tighten the lock nuts to the specification. Refer to
PS-17, "
Disassembly and Assembly" . Reconfirm that the tie-rod
length "L" is within specification.
Maximum inner socket
length "L" : 115.2 mm (4.54 in)
SGIA0167E
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RAX-8
REAR DRIVE SHAFT
Revision: November 20092006 QX56
5. Separate the drive shaft from the wheel hub and bearing assembly by lightly tapping the end with a suit-
able hammer and wood block. If it is difficult to separate, use a suitable puller.
6. Remove the drive shaft. CAUTION:
When removing the drive shaft, do not bend at an excessive angle to the drive shaft joint. Do not
excessively extend the slide joint.
INSPECTION AFTER REMOVAL
Move the joint up and down, left and right, and in the axial direc-
tion. Check for any rough movement or significant looseness.
Check the boot for cracks or other damage, and for any grease
leakage.
If necessary, disassemble the drive shaft, and repair as neces-
sary.
INSTALLATION
Installation is in the reverse order of removal.
Do not reuse the drive shaft inside flange bolts, discard after removal and use new bolts for installation.
Do not reuse the cotter pin, discard after removal and use a new cotter pin for installation.
Disassembly and AssemblyEDS001XQ
DISASSEMBLY
Final Drive Side
1. Mount the drive shaft in a vise.CAUTION:
When mounting the drive shaft in a vise, use copper or aluminum plates between the vise and the
drive shaft.
2. Remove the boot bands.
RAA0030D
1. Plug 2. Housing3. Snap ring
4. Ball cage, steel ball, liner race assembly 5. Stopper ring 6. Boot band
7. Boot 8. Shaft9. Circlip
10. Joint sub-assembly
SDIA1488E
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RF-4
SQUEAK AND RATTLE TROUBLE DIAGNOSES
Revision: November 20092006 QX56
SQUEAK AND RATTLE TROUBLE DIAGNOSESPFP:00000
Work FlowEIS004VM
CUSTOMER INTERVIEW
Interview the customer if possible, to determine the conditions that exist when the noise occurs. Use the Diag-
nostic Worksheet during the interview to document the facts and conditions when the noise occurs and any
customer comments; refer to RF-8, "
Diagnostic Worksheet" . This information is necessary to duplicate the
conditions that exist when the noise occurs.
The customer may not be able to provide a detailed description or the location of the noise. Attempt to
obtain all the facts and conditions that exist when the noise occurs (or does not occur).
If there is more than one noise in the vehicle, be sure to diagnose and repair the noise that the customer
is concerned about. This can be accomplished by test driving the vehicle with the customer.
After identifying the type of noise, isolate the noise in terms of its characteristics. The noise characteristics
are provided so the customer, service adviser and technician are all speaking the same language when
defining the noise.
Squeak —(Like tennis shoes on a clean floor)
Squeak characteristics include the light contact/fast movement/brought on by road conditions. Hard sur-
faces = higher pitch noise/softer surfaces = lower pitch noises/edge to surface = chirping.
Creak —(Like walking on an old wooden floor)
Creak characteristics include firm contact/slow movement/twisting with a rotational movement/pitch
dependent on materials/often brought on by activity.
Rattle —(Like shaking a baby rattle)
Rattle characteristics include the fast repeated contact/vibration or similar movement/loose parts/missing
clip or fastener/incorrect clearance.
Knock —(Like a knock on a door)
Knock characteristics include hollow sounding/sometimes repeating/often brought on by driver action.
Tick —(Like a clock second hand)
Tick characteristics include gentle contacting of light materials/loose components/can be caused by driver
action or road conditions.
Thump —(Heavy, muffled knock noise)
Thump characteristics include softer knock/dead sound often drought on by activity.
Buzz —(Like a bumble bee)
Buzz characteristics include high frequency rattle/firm contact.
Often the degree of acceptable noise level will vary depending upon the person. A noise that you may
judge as acceptable may be irritating to the customer.
Weather conditions, especially humidity and temperature, may have a great effect on noise level.
SBT842
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SQUEAK AND RATTLE TROUBLE DIAGNOSESRF-5
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Revision: November 2009 2006 QX56
DUPLICATE THE NOISE AND TEST DRIVE
If possible, drive the vehicle with the customer until the noise is duplicated. Note any additional information on
the Diagnostic Worksheet regarding the conditions or location of the noise. This information can be used to
duplicate the same conditions when you confirm the repair.
If the noise can be duplicated easily during the test drive, to help identify the source of the noise, try to dupli-
cate the noise with the vehicle stopped by doing one or all of the following:
1) Close a door.
2) Tap or push/pull around the area where the noise appears to be coming from.
3) Rev the engine.
4) Use a floor jack to recreate vehicle "twist".
5) At idle, apply engine load (electrical load, half-clutch on M/T model, drive position on A/T model).
6) Raise the vehicle on a hoist and hit a tire with a rubber hammer.
Drive the vehicle and attempt to duplicate the conditions the customer states exist when the noise occurs.
If it is difficult to duplicate the noise, drive the vehicle slowly on an undulating or rough road to stress the
vehicle body.
CHECK RELATED SERVICE BULLETINS
After verifying the customer concern or symptom, check ASIST for Technical Service Bulletins (TSBs) related
to that concern or symptom.
If a TSB relates to the symptom, follow the procedure to repair the noise.
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE
1. Narrow down the noise to a general area. To help pinpoint the source of the noise, use a listening tool
(Chassis Ear: J-39570, Engine Ear: J-39565 and mechanic's stethoscope).
2. Narrow down the noise to a more specific area and identify the cause of the noise by:
Removing the components in the area that you suspect the noise is coming from.
Do not use too much force when removing clips and fasteners, otherwise clips and fastener can be broken
or lost during the repair, resulting in the creation of new noise.
Tapping or pushing/pulling the component that you suspect is causing the noise.
Do not tap or push/pull the component with excessive force, otherwise the noise will be eliminated only
temporarily.
Feeling for a vibration with your hand by touching the component(s) that you suspect is (are) causing the
noise.
Placing a piece of paper between components that you suspect are causing the noise.
Looking for loose components and contact marks.
Refer to RF-6, "
Generic Squeak and Rattle Troubleshooting" .
REPAIR THE CAUSE
If the cause is a loose component, tighten the component securely.
If the cause is insufficient clearance between components:
–Separate components by repositioning or loosening and retightening the component, if possible.
–Insulate components with a suitable insulator such as urethane pads, foam blocks, felt cloth tape or ure-
thane tape. A NISSAN Squeak and Rattle Kit (J-43980) is available through your authorized NISSAN
Parts Department.
CAUTION:
Do not use excessive force as many components are constructed of plastic and may be damaged.
Always check with the Parts Department for the latest parts information.
The following materials are contained in the NISSAN Squeak and Rattle Kit (J-43980). Each item can be
ordered separately as needed.
URETHANE PADS [1.5 mm (0.059 in) thick]
Insulates connectors, harness, etc.
76268-9E005: 100 ×135 mm (3.94 ×5.31 in)
76884-71L01: 60 ×85 mm (2.36 ×3.35 in)
76884-71L02: 15 ×25 mm (0.59 ×0.98 in)
INSULATOR (Foam blocks)
Insulates components from contact. Can be used to fill space behind a panel.
73982-9E000: 45 mm (1.77 in) thick, 50 ×50 mm (1.97 ×1.97 in)
73982-50Y00: 10 mm (0.39 in) thick, 50 ×50 mm (1.97 ×1.97 in)