automatic transmission fluid INFINITI QX56 2006 Factory Service Manual
[x] Cancel search | Manufacturer: INFINITI, Model Year: 2006, Model line: QX56, Model: INFINITI QX56 2006Pages: 3383, PDF Size: 51.76 MB
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2006
QUICK REFERENCE CHART: QX56
Front Disc Brake - Repair LimitsELS001QU
Rear Disc Brake - Repair LimitsELS001QU
Brake PedalELS001QV
Unit: mm (in)
Refill CapacitiesELS001QW
Brake modelCLZ31VCAD41VA
Brake pad Standard thickness (new)
11.88 mm (0.468 in)12 mm (0.47 in)
Repair limit thickness 1.0 mm (0.039 in)1.0 mm (0.039 in)
Disc rotor Standard thickness (new)
26.0 mm (1.024 in) 30.0 mm (1.181 in)
Repair limit thickness 24.5 mm (0.965 in) 28.5 mm (1.122 in)
Maximum uneven wear (measured at 8 positions) 0.015 mm (0.0006 in)
Runout limit (with it attached to the vehicle) 0.03 mm (0.001 in)
Brake model AD14VE
Brake pad Standard thickness (new)
12.13 mm (0.478 in)
Repair limit thickness 1.0 mm (0.039 in)
Disc rotor Standard thickness (new)
14.0 mm (0.551 in)
Repair limit thickness 12.0 mm (0.472 in)
Maximum uneven wear (measured at 8 positions) 0.015 mm (0.0006 in)
Runout limit (with it attached to the vehicle) 0.05 mm (0.002 in)
Brake pedal height (from dash panel top surface) 182.3 − 192.3 (7.18 − 7.57)
Depressed pedal height [under a force of 490 N (50 kg, 110 lb) with engine running] More than 90.3 (3.55)
Clearance between stopper rubber and the threaded end of stop lamp switch 0.74 − 1.96 (0.029 − 0.077)
Pedal play 3 − 11 (0.12 − 0.43)
Description Capacity (Approximate)
Metric US measure Imp measure
Fuel 105.8 28 gal 23 1/4 gal
Engine oil
(drain and refill) With oil filter change
6.2 6 1/2 qt 5 1/2 qt
Without oil filter change 5.9 6 1/4 qt 5 1/4 qt
Dry engine (engine overhaul) 7.6 8 qt
6 3/4 qt
Cooling system With reservoir at MAX level
14.4 3 3/4 gal 3 1/8 gal
Automatic transmission fluid (ATF) 10.6 11 1/4 qt 9 3/8 qt
Rear final drive oil 1.75 3 3/4 pt 3 1/8 pt
Transfer fluid 3.0 3 1/8 qt 2 5/8 qt
Front final drive oil 1.6 3 3/8 pt 2 7/8 pt
Power steering fluid (PSF) 1.0 2 1/8 pt 1 3/4 pt
Windshield washer fluid 4.5 1 1/4 gal 1 gal
Air conditioning system refrigerant 1.08 ± 0.05 kg 2.38 ± 0.11 lb 2.38 ± 0.11 lb
Air conditioning system lubricants 290 m9.8 fl oz 10.2 fl oz
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AT-1
AUTOMATIC TRANSMISSION
C TRANSMISSION/TRANSAXLE
CONTENTS
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Revision: November 2009 2006 QX56
INDEX FOR DTC ...................................................
..... 5
Alphabetical Index ............................................... ..... 5
DTC No. Index .................................................... ..... 6
PRECAUTIONS ..................................................... ..... 7
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 7
Precautions for On Board Diagnostic (OBD) System
of A/T and Engine .................................................... 7
Precautions ......................................................... ..... 8
Service Notice or Precautions ............................. ..... 9
PREPARATION ...................................................... ... 10
Special Service Tools .......................................... ... 10
Commercial Service Tools ................................... .... 11
A/T FLUID .............................................................. ... 12
Changing Automatic Transmission Fluid (ATF) ... ... 12
Checking Automatic Transmission Fluid (ATF) ... ... 12
A/T Fluid Cooler Cleaning ................................... ... 14
A/T CONTROL SYSTEM ....................................... ... 17
Cross-Sectional View (2WD models) .................. ... 17
Cross-Sectional View (4WD models) .................. ... 18
Shift Mechanism .................................................. ... 19
TCM Function ...................................................... ... 30
CAN Communication ........................................... ... 31
Input/Output Signal of TCM ................................. ... 31
Line Pressure Control ......................................... ... 32
Shift Control ........................................................ ... 33
Lock-up Control ................................................... ... 34
Engine Brake Control .......................................... ... 36
Control Valve ....................................................... ... 36
ON BOARD DIAGNOSTIC (OBD) SYSTEM ......... ... 38
Introduction ......................................................... ... 38
OBD-II Function for A/T System .......................... ... 38
One or Two Trip Detection Logic of OBD-II ......... ... 38
OBD-II Diagnostic Trouble Code (DTC) .............. ... 38
Malfunction Indicator Lamp (MIL) ........................ ... 41
TROUBLE DIAGNOSIS ......................................... ... 42
DTC Inspection Priority Chart ............................. ... 42
Fail-Safe .............................................................. ... 42
How To Perform Trouble Diagnosis For Quick and Accurate Repair ...................................................
... 44
A/T Electrical Parts Location ............................... ... 49
Circuit Diagram ....................................................... 50
Inspections Before Trouble Diagnosis ................. ... 51
Check Before Engine is Started ........................... ... 55
Check at Idle ........................................................... 55
Cruise Test - Part 1 .............................................. ... 56
Cruise Test - Part 2 .............................................. ... 58
Cruise Test - Part 3 .............................................. ... 59
Vehicle Speed When Shifting Gears ................... ... 60
Vehicle Speed When Performing and Releasing
Complete Lock-up .................................................. 60
Vehicle Speed When Performing and Releasing
Slip Lock-up ............................................................ 60
Symptom Chart ....................................................... 61
TCM Input/Output Signal Reference Values ........ ... 83
CONSULT-II Function (A/T) ................................. ... 84
DTC U1000 CAN COMMUNICATION LINE ........... ... 96
Description ........................................................... ... 96
On Board Diagnosis Logic ................................... ... 96
Possible Cause ....................................................... 96
DTC Confirmation Procedure .............................. ... 96
Wiring Diagram — AT — CAN ............................. ... 97
Diagnostic Procedure .......................................... ... 99
DTC P0615 START SIGNAL CIRCUIT .................. .100
Description ........................................................... .100
CONSULT-II Reference Value ............................. .100
On Board Diagnosis Logic ................................... .100
Possible Cause .................................................... .100
DTC Confirmation Procedure .............................. .100
Wiring Diagram — AT — STSIG ......................... .101
Diagnostic Procedure .......................................... .102
DTC P0700 TCM .................................................... .104
Description ........................................................... .104
On Board Diagnosis Logic ................................... .104
Possible Cause .................................................... .104
DTC Confirmation Procedure .............................. .104
Diagnostic Procedure .......................................... .104
DTC P0705 PARK/NEUTRAL POSITION SWITCH .105
Description ........................................................... .105
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AT-8
PRECAUTIONS
Revision: November 20092006 QX56
Precautions ECS00CDL
Before connecting or disconnecting the A/T assembly har-
ness connector, turn ignition switch “OFF” and disconnect
negative battery cable. Because battery voltage is applied
to TCM even if ignition switch is turned “OFF”.
After performing each TROUBLE DIAGNOSIS, perform
“DTC (Diagnostic Trouble Code) CONFIRMATION PROCE-
DURE”.
If the repair is completed the DTC should not be displayed
in the “DTC CONFIRMATION PROCEDURE”.
Always use the specified brand of ATF. Refer to MA-11, "RECOMMENDED FLUIDS AND LUBRICANTS" .
Use paper rags not cloth rags during work.
After replacing the ATF, dispose of the waste oil using the methods prescribed by law, ordinance, etc.
Before proceeding with disassembly, thoroughly clean the outside of the transmission. It is important to
prevent the internal parts from becoming contaminated by dirt or other foreign matter.
Disassembly should be done in a clean work area.
Use lint-free cloth or towels for wiping parts clean. Common shop rags can leave fibers that could interfere
with the operation of the transmission.
Place disassembled parts in order for easier and proper assembly.
All parts should be carefully cleaned with a general purpose, non-flammable solvent before inspection or
reassembly.
Gaskets, seals and O-rings should be replaced any time the transmission is disassembled.
It is very important to perform functional tests whenever they are indicated.
The valve body contains precision parts and requires extreme care when parts are removed and serviced.
Place disassembled valve body parts in order for easier and proper assembly. Care will also prevent
springs and small parts from becoming scattered or lost.
Properly installed valves, sleeves, plugs, etc. will slide along bores in valve body under their own weight.
Before assembly, apply a coat of recommended ATF to all parts. Apply petroleum jelly to protect O-rings
and seals, or hold bearings and washers in place during assembly. Do not use grease.
Extreme care should be taken to avoid damage to O-rings, seals and gaskets when assembling.
Clean or replace ATF cooler if excessive foreign material is found in oil pan or clogging strainer. Refer to
AT- 1 4 , "
A/T Fluid Cooler Cleaning" .
After overhaul, refill the transmission with new ATF.
When the A/T drain plug is removed, only some of the fluid is drained. Old A/T fluid will remain in torque
converter and ATF cooling system.
Always follow the procedures under “Changing A/T Fluid” in the AT section when changing A/T fluid. Refer
to AT- 1 2 , "
Changing Automatic Transmission Fluid (ATF)" , AT- 1 2 , "Checking Automatic Transmission
Fluid (ATF)" .
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AT-12
A/T FLUID
Revision: November 20092006 QX56
A/T FLUIDPFP:KLE40
Changing Automatic Transmission Fluid (ATF)ECS00EPX
1. Drive the vehicle to warm up the ATF to 80° C (176 ° F).
2. Stop the engine.
3. Remove the ATF level gauge bolt.
4. Drain the ATF from the drain plug hole and then install the drain plug with a new gasket. Refill the transmission with new ATF.
Always refill with the same volume as the drained ATF. Use the
ATF level gauge to check the ATF level as shown. Add ATF as
necessary.
To flush out the old ATF from the coolers, pour new ATF into the charging pipe with the engine idling
and at the same time drain the old ATF from the auxiliary transmission oil cooler hose return line.
When the color of the ATF coming out of the auxiliary transmission oil cooler hose return line is about
the same as the color of the new ATF, flushing out the old ATF is complete. The amount of new trans-
mission ATF used for flushing should be 30% to 50% of the specified capacity.
CAUTION:
Use only the specified ATF. Do not mix with other fluids.
Using an ATF other than the specified ATF will cause deterioration in driveability and automatic
transmission durability, and may damage the automatic transmission, which is not covered by
the warranty.
When filling the transmission with ATF, do not spill the ATF on any heat generating parts such
as the exhaust manifold.
Do not reuse the drain plug gasket.
5. Install the ATF level gauge in the ATF charging pipe and tighten the level gauge bolt to specification.
6. Drive the vehicle to warm up the ATF to 80 ° C (176 ° F).
7. Check the ATF level and condition. Refer to AT- 1 2 , "
Checking Automatic Transmission Fluid (ATF)" . If the
ATF is still dirty, repeat steps 2 through 5.
Checking Automatic Transmission Fluid (ATF)ECS00EPY
1. Remove the ATF level gauge bolt.
2. Before driving, the ATF level can be checked at ATF tempera- tures of 30 ° to 50 °C (86 ° to 122 °F) using the “COLD” range on
the ATF level gauge as follows:
a. Park the vehicle on a level surface and set the parking brake.
b. Start the engine and move the selector lever through each gear position. Shift the selector lever into the “P” position.
c. Check the ATF level with the engine idling.
d. Remove the ATF level gauge and wipe it clean with a lint-free paper.
CAUTION:
When wiping the ATF from the ATF level gauge, always use
a lint-free paper, not a cloth.Drain plug : Refer to
AT- 2 5 0 , "
Components" .
WLIA0014E
ATF type and capacity : Refer to MA-11, "Fluids and Lubricants" .
Drain plug : Refer to AT- 2 5 0 , "
Components" .
Level gauge bolt : Refer to AT- 2 5 0 , "
Components" .
WLIA0014E
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AT-14
A/T FLUID
Revision: November 20092006 QX56
To check the ATF level, insert the ATF level gauge until
the cap contacts the top of the charging pipe, with the
gauge reversed from the normal inserted position as
shown.
8. Check the ATF condition.
If the ATF is very dark or has some burned smell, there may be an internal problem with the transmis-
sion. Refer to AT- 1 7 6 , "
TROUBLE DIAGNOSIS FOR SYMPTOMS" . Flush the transmission cooling
system after repairing the transmission.
If the ATF contains frictional material (clutches, bands, etc.), replace the radiator and flush the transmis-
sion cooler lines using cleaning solvent and compressed air after repairing the transmission.
9. Install the ATF level gauge in the ATF charging pipe and install the level gauge bolt.
10. Tighten the level gauge bolt to specification.
A/T Fluid Cooler CleaningECS00CDS
Whenever an automatic transmission is repaired, overhauled, or replaced, the A/T fluid cooler mounted in the
radiator must be inspected and cleaned.
Metal debris and friction material, if present, can become trapped in the A/T fluid cooler. This debris can con-
taminate the newly serviced A/T or, in severe cases, can block or restrict the flow of A/T fluid. In either case,
malfunction of the newly serviced A/T may result.
Debris, if present, may build up as A/T fluid enters the cooler inlet. It will be necessary to back flush the cooler
through the cooler outlet in order to flush out any built up debris.
A/T FLUID COOLER CLEANING PROCEDURE
1. Position an oil pan under the automatic transmission's inlet and outlet cooler hoses.
2. Identify the inlet and outlet fluid cooler hoses.
3. Disconnect the fluid cooler inlet and outlet rubber hoses from the steel cooler tubes or bypass valve.
NOTE:
Replace the cooler hoses if rubber material from the hose
remains on the tube fitting.
4. Allow any A/T fluid that remains in the cooler hoses to drain into the oil pan.
5. Insert the extension adapter hose of a can of Transmission Cooler Cleaner (Nissan P/N 999MP-AM006) into the cooler out-
let hose.
CAUTION:
Wear safety glasses and rubber gloves when spraying
the Transmission Cooler Cleaner.
Spray cooler cleaner only with adequate ventilation.
Avoid contact with eyes and skin.
Do not breath vapors or spray mist.
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Level gauge bolt: : Refer to AT- 2 5 0 , "Components" .
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A/T FLUIDAT-15
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6. Hold the hose and can as high as possible and spray Transmission Cooler Cleaner in a continuous
stream into the cooler outlet hose until fluid flows out of the cooler inlet hose for 5 seconds.
7. Insert the tip of an air gun into the end of the cooler outlet hose.
8. Wrap a shop rag around the air gun tip and of the cooler outlet hose.
9. Blow compressed air regulated to 5 - 9 kg/cm
2 (70 - 130 psi) through the cooler outlet hose for 10 sec-
onds to force out any remaining fluid.
10. Repeat steps 5 through 9 three additional times.
11. Position an oil pan under the banjo bolts that connect the fluid cooler steel lines to the transmission.
12. Remove the banjo bolts.
13. Flush each steel line from the cooler side back toward the transmission by spraying Transmission Cooler Cleaner in a continuous stream for 5 seconds.
14. Blow compressed air regulated to 5 - 9 kg/cm
2 (70 - 130 psi) through each steel line from the cooler side
back toward the transmission for 10 seconds to force out any remaining fluid.
15. Ensure all debris is removed from the steel cooler lines.
16. Ensure all debris is removed from the banjo bolts and fittings.
17. Perform AT- 1 4 , "
A/T FLUID COOLER CLEANING PROCEDURE" .
A/T FLUID COOLER DIAGNOSIS PROCEDURE
NOTE:
Insufficient cleaning of the cooler inlet hose exterior may lead to inaccurate debris identification.
1. Position an oil pan under the automatic transmission's inlet and outlet cooler hoses.
2. Clean the exterior and tip of the cooler inlet hose.
3. Insert the extension adapter hose of a can of Transmission
Cooler Cleaner (Nissan P/N 999MP-AM006) into the cooler out-
let hose.
CAUTION:
Wear safety glasses and rubber gloves when spraying
the Transmission Cooler Cleaner.
Spray cooler cleaner only with adequate ventilation.
Avoid contact with eyes and skin.
Do not breath vapors or spray mist.
4. Hold the hose and can as high as possible and spray Transmis- sion Cooler Cleaner in a continuous stream into the cooler outlet
hose until fluid flows out of the cooler inlet hose for 5 seconds.
5. Tie a common white, basket-type coffee filter to the end of the cooler inlet hose.
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AT-30
A/T CONTROL SYSTEM
Revision: November 20092006 QX56
TCM FunctionECS00CDW
The function of the TCM is to:
Receive input signals sent from various switches and sensors.
Determine required line pressure, shifting point, lock-up operation, and engine brake operation.
Send required output signals to the respective solenoids.
CONTROL SYSTEM OUTLINE
The automatic transmission senses vehicle operating conditions through various sensors or signals. It always
controls the optimum shift position and reduces shifting and lock-up shocks.
CONTROL SYSTEM DIAGRAM
SENSORS (or SIGNALS)
TCM
ACTUATORS
PNP switch
Accelerator pedal position sensor
Closed throttle position signal
Wide open throttle position signal
Engine speed signal
A/T fluid temperature sensor
Revolution sensor
Vehicle speed signal
Stop lamp switch signal
Turbine revolution sensor
1st position switch signal
4th position switch signal
ATF pressure switch signal
Tow mode switch signal Shift control
Line pressure control
Lock-up control
Engine brake control
Timing control
Fail-safe control
Self-diagnosis
CONSULT-II communication line
Duet-EA control
CAN system
Input clutch solenoid valve
Direct clutch solenoid valve
Front brake solenoid valve
High and low reverse clutch
solenoid valve
Low coast brake solenoid valve
Torque converter clutch solenoid
valve
Line pressure solenoid valve
A/T CHECK indicator lamp
Starter relay
Back-up lamp relay
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TROUBLE DIAGNOSISAT-51
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Inspections Before Trouble DiagnosisECS00CEE
A/T FLUID CHECK
Fluid Leakage and Fluid Level Check
Inspect for fluid leakage and check the fluid level. Refer to AT- 1 2 , "Changing Automatic Transmission
Fluid (ATF)" .
Fluid Condition Check
Inspect the fluid condition.
STALL TEST
Stall Test Procedure
1. Inspect the amount of engine oil. Replenish the engine oil if necessary.
2. Drive for about 10 minutes to warm up the vehicle so that the A/
T fluid temperature is 50 to 80 °C (122 to 176 °F). Inspect the
amount of ATF. Replenish if necessary.
3. Securely engage the parking brake so that the tires do not turn.
4. Engine start, apply foot brake, and place selector lever in “D”
position.
5. While holding down the foot brake, gradually press down the accelerator pedal.
6. Quickly read off the stall speed, then quickly remove your foot from the accelerator pedal.
CAUTION:
Do not hold down the accelerator pedal for more than 5 sec-
onds during this test.
7. Move the selector lever to the “N” position.
Fluid condition Conceivable Cause Required Operation
Varnished (viscous
varnish state) Clutch, brake
scorchedReplace the ATF and check the A/T
main unit and the vehicle for mal-
functions (wire harnesses, cooler
pipes, etc.)
Milky white or
cloudy Water in the fluidReplace the ATF and check for
places where water is getting in.
Large amount of
metal powder mixed
in Unusual wear of
sliding parts within
A/T
Replace the ATF and check for
improper operation of the A/T.
SAT638A
SAT647B
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TROUBLE DIAGNOSIS FOR SYMPTOMSAT-181
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3. CHECK A/T FLUID CONDITION
1. Remove oil pan. Refer to AT- 2 3 0 , "
Control Valve With TCM and A/T Fluid Temperature Sensor 2" .
2. Check A/T fluid condition. Refer to AT- 1 2 , "
Checking Automatic
Transmission Fluid (ATF)" .
OK or NG
OK >> INSPECTION END
NG >> GO TO 4.
4. DETECT MALFUNCTIONING ITEM
Check the malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT- 6 1 ,
"Symptom Chart" (Symptom No.58).
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
In “N” Position, Vehicle MovesECS00CK6
SYMPTOM:
Vehicle moves forward or backward when selecting “N” position.
DIAGNOSTIC PROCEDURE
1. CHECK PNP SWITCH CIRCUIT
Perform self-diagnosis. Refer to AT- 8 6 , "
SELF-DIAGNOSTIC RESULT MODE" .
Do the self-diagnostic results indicate PNP switch?
YES >> Check the malfunctioning system. Refer to AT- 1 0 5 , "DTC P0705 PARK/NEUTRAL POSITION
SWITCH" .
NO >> GO TO 2.
2. CHECK CONTROL CABLE
Check the control cable.
Refer to AT- 2 2 7 , "Checking of A/T Position" .
OK or NG
OK >> GO TO 3.
NG >> Adjust control cable. Refer to AT- 2 2 7 , "
Adjustment of A/
T Position" .
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AT-182
TROUBLE DIAGNOSIS FOR SYMPTOMS
Revision: November 20092006 QX56
3. CHECK A/T FLUID LEVEL
Check A/T fluid level. Refer to AT- 1 2 , "
Checking Automatic Trans-
mission Fluid (ATF)" .
OK or NG
OK >> GO TO 4.
NG >> Refill ATF.
4. CHECK A/T FLUID CONDITION
1. Remove oil pan. Refer to AT- 2 3 0 , "
Control Valve With TCM and A/T Fluid Temperature Sensor 2" .
2. Check A/T fluid condition. Refer to AT- 1 2 , "
Checking Automatic
Transmission Fluid (ATF)" .
OK or NG
OK >> GO TO 5.
NG >> Check the malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT- 6 1 , "
Symp-
tom Chart" (Symptom No.60).
5. CHECK SYMPTOM
Check again. Refer to AT- 5 5 , "
Check at Idle" .
OK or NG
OK >> INSPECTION END
NG >> GO TO 6.
6. PERFORM TCM INSPECTION
1. Perform TCM input/output signals inspection. Refer to AT- 8 3 , "
TCM Input/Output Signal Reference Val-
ues" .
2. If NG, recheck A/T assembly harness connector terminals for damage or loose connection with harness connector.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
Large Shock (“N” to “D” Position)ECS00CK7
SYMPTOM:
A noticeable shock occurs when the selector lever is shifted from the “N” to “D” position.
DIAGNOSTIC PROCEDURE
1. CHECK SELF-DIAGNOSTIC RESULTS
Perform self-diagnosis. Refer to AT- 8 6 , "
SELF-DIAGNOSTIC RESULT MODE" .
Do the self-diagnostic results indicate A/T fluid temperature sensor, engine speed signal, accelerator pedal
position sensor, ATF pressure switch 1, front brake solenoid valve, CAN communication line?
YES >> Check the malfunctioning system. Refer to AT- 1 2 7 , "DTC P1710 A/T FLUID TEMPERATURE
SENSOR CIRCUIT" , AT- 11 6 , "DTC P0725 ENGINE SPEED SIGNAL" ., AT- 1 2 4 , "DTC P1705
SAT638A
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