clutch INFINITI QX56 2006 Factory Service Manual

AT-2Revision: November 20092006 QX56
CONSULT-II Reference Value .............................
.105
On Board Diagnosis Logic ................................... .105
Possible Cause .................................................... .105
DTC Confirmation Procedure .............................. .105
Wiring Diagram — AT — PNP/SW ...................... .106
Diagnostic Procedure .......................................... .107
DTC P0717 TURBINE REVOLUTION SENSOR ... .109
Description ........................................................... .109
CONSULT-II Reference Value ............................. .109
On Board Diagnosis Logic ................................... .109
Possible Cause .................................................... .109
DTC Confirmation Procedure .............................. .109
Diagnostic Procedure .......................................... .110
DTC P0720 VEHICLE SPEED SENSOR A/T (REV-
OLUTION SENSOR) .............................................. . 111
Description ........................................................... ..111
CONSULT-II Reference Value ...............................111
On Board Diagnosis Logic ................................... ..111
Possible Cause ......................................................111
DTC Confirmation Procedure .............................. ..111
Wiring Diagram — AT — VSSA/T ........................ .113
Diagnostic Procedure .......................................... .114
DTC P0725 ENGINE SPEED SIGNAL .................. .116
Description ........................................................... .116
CONSULT-II Reference Value ............................. .116
On Board Diagnosis Logic ................................... .116
Possible Cause .................................................... .116
DTC Confirmation Procedure .............................. .116
Diagnostic Procedure .......................................... .116
DTC P0740 TORQUE CONVERTER CLUTCH
SOLENOID VALVE ................................................ .118
Description ........................................................... .118
CONSULT-II Reference Value ............................. .118
On Board Diagnosis Logic ................................... .118
Possible Cause .................................................... .118
DTC Confirmation Procedure .............................. .118
Diagnostic Procedure .......................................... .119
DTC P0744 A/T TCC S/V FUNCTION (LOCK-UP) .120
Description ........................................................... .120
CONSULT-II Reference Value ............................. .120
On Board Diagnosis Logic ................................... .120
Possible Cause .................................................... .120
DTC Confirmation Procedure .............................. .120
Diagnostic Procedure .......................................... .121
DTC P0745 LINE PRESSURE SOLENOID VALVE .122
Description ........................................................... .122
CONSULT-II Reference Value ............................. .122
On Board Diagnosis Logic ................................... .122
Possible Cause .................................................... .122
DTC Confirmation Procedure .............................. .122
Diagnostic Procedure .......................................... .123
DTC P1705 THROTTLE POSITION SENSOR ...... .124
Description ........................................................... .124
CONSULT-II Reference Value ............................. .124
On Board Diagnosis Logic ................................... .124
Possible Cause .................................................... .124
DTC Confirmation Procedure .............................. .124
Diagnostic Procedure .......................................... .124
DTC P1710 A/T FLUID TEMPERATURE SENSOR CIRCUIT .................................................................
.127
Description ........................................................... .127
CONSULT-II Reference Value .............................. .127
On Board Diagnosis Logic ................................... .127
Possible Cause .................................................... .127
DTC Confirmation Procedure ............................... .127
Wiring Diagram — AT — FTS .............................. .128
Diagnostic Procedure ........................................... .129
Component Inspection ......................................... .130
DTC P1721 VEHICLE SPEED SENSOR MTR ...... .132
Description ........................................................... .132
CONSULT-II Reference Value .............................. .132
On Board Diagnosis Logic ................................... .132
Possible Cause .................................................... .132
DTC Confirmation Procedure ............................... .132
Diagnostic Procedure ........................................... .133
DTC P1730 A/T INTERLOCK ................................ .134
Description ........................................................... .134
On Board Diagnosis Logic ................................... .134
Possible Cause .................................................... .134
DTC Confirmation Procedure ............................... .134
Judgement of A/T Interlock .................................. .135
Diagnostic Procedure ........................................... .135
DTC P1731 A/T 1ST ENGINE BRAKING .............. .137
Description ........................................................... .137
CONSULT-II Reference Value .............................. .137
On Board Diagnosis Logic ................................... .137
Possible Cause .................................................... .137
DTC Confirmation Procedure ............................... .137
Diagnostic Procedure ........................................... .138
DTC P1752 INPUT CLUTCH SOLENOID VALVE . .139
Description ........................................................... .139
CONSULT-II Reference Value .............................. .139
On Board Diagnosis Logic ................................... .139
Possible Cause .................................................... .139
DTC Confirmation Procedure ............................... .139
Diagnostic Procedure ........................................... .140
DTC P1754 INPUT CLUTCH SOLENOID VALVE
FUNCTION ............................................................. .141
Description ........................................................... .141
CONSULT-II Reference Value .............................. .141
On Board Diagnosis Logic ................................... .141
Possible Cause .................................................... .141
DTC Confirmation Procedure ............................... .141
Diagnostic Procedure ........................................... .142
DTC P1757 FRONT BRAKE SOLENOID VALVE .. .143
Description ........................................................... .143
CONSULT-II Reference Value .............................. .143
On Board Diagnosis Logic ................................... .143
Possible Cause .................................................... .143
DTC Confirmation Procedure ............................... .143
Diagnostic Procedure ........................................... .144
DTC P1759 FRONT BRAKE SOLENOID VALVE
FUNCTION ............................................................. .145
Description ........................................................... .145
CONSULT-II Reference Value .............................. .145
On Board Diagnosis Logic ................................... .145
Possible Cause .................................................... .145

AT-3
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DTC Confirmation Procedure ..............................
. 145
Diagnostic Procedure .......................................... . 146
DTC P1762 DIRECT CLUTCH SOLENOID VALVE . 147
Description .......................................................... . 147
CONSULT-II Reference Value ............................. . 147
On Board Diagnosis Logic .................................. . 147
Possible Cause ................................................... . 147
DTC Confirmation Procedure .............................. . 147
Diagnostic Procedure .......................................... . 148
DTC P1764 DIRECT CLUTCH SOLENOID VALVE
FUNCTION ............................................................. . 149
Description .......................................................... . 149
CONSULT-II Reference Value ............................. . 149
On Board Diagnosis Logic .................................. . 149
Possible Cause ................................................... . 149
DTC Confirmation Procedure .............................. . 149
Diagnostic Procedure .......................................... . 150
DTC P1767 HIGH AND LOW REVERSE CLUTCH
SOLENOID VALVE ................................................ . 151
Description .......................................................... . 151
CONSULT-II Reference Value ............................. . 151
On Board Diagnosis Logic .................................. . 151
Possible Cause ................................................... . 151
DTC Confirmation Procedure .............................. . 151
Diagnostic Procedure .......................................... . 152
DTC P1769 HIGH AND LOW REVERSE CLUTCH
SOLENOID VALVE FUNCTION ............................ . 153
Description .......................................................... . 153
CONSULT-II Reference Value ............................. . 153
On Board Diagnosis Logic .................................. . 153
Possible Cause ................................................... . 153
DTC Confirmation Procedure .............................. . 153
Diagnostic Procedure .......................................... . 154
DTC P1772 LOW COAST BRAKE SOLENOID
VALVE .................................................................... . 155
Description .......................................................... . 155
CONSULT-II Reference Value ............................. . 155
On Board Diagnosis Logic .................................. . 155
Possible Cause ................................................... . 155
DTC Confirmation Procedure .............................. . 155
Diagnostic Procedure .......................................... . 156
DTC P1774 LOW COAST BRAKE SOLENOID
VALVE FUNCTION ................................................ . 157
Description .......................................................... . 157
CONSULT-II Reference Value ............................. . 157
On Board Diagnosis Logic .................................. . 157
Possible Cause ................................................... . 157
DTC Confirmation Procedure .............................. . 157
Diagnostic Procedure .......................................... . 158
DTC P1841 ATF PRESSURE SWITCH 1 .............. . 159
Description .......................................................... . 159
CONSULT-II Reference Value ............................. . 159
On Board Diagnosis Logic .................................. . 159
Possible Cause ................................................... . 159
DTC Confirmation Procedure .............................. . 159
Diagnostic Procedure .......................................... . 160
DTC P1843 ATF PRESSURE SWITCH 3 .............. . 161
Description .......................................................... . 161
CONSULT-II Reference Value ............................. . 161On Board Diagnosis Logic ...................................
.161
Possible Cause .................................................... .161
DTC Confirmation Procedure .............................. .161
Diagnostic Procedure .......................................... .162
DTC P1845 ATF PRESSURE SWITCH 5 .............. .163
Description ........................................................... .163
CONSULT-II Reference Value ............................. .163
On Board Diagnosis Logic ................................... .163
Possible Cause .................................................... .163
DTC Confirmation Procedure .............................. .163
Diagnostic Procedure .......................................... .164
DTC P1846 ATF PRESSURE SWITCH 6 .............. .165
Description ........................................................... .165
CONSULT-II Reference Value ............................. .165
On Board Diagnosis Logic ................................... .165
Possible Cause .................................................... .165
DTC Confirmation Procedure .............................. .165
Diagnostic Procedure .......................................... .166
MAIN POWER SUPPLY AND GROUND CIRCUIT .167
Wiring Diagram — AT — MAIN ........................... .167
Diagnostic Procedure .......................................... .168
CLOSED THROTTLE POSITION AND WIDE OPEN
THROTTLE POSITION CIRCUIT ........................... .171
CONSULT-II Reference Value ............................. .171
Diagnostic Procedure .......................................... .171
BRAKE SIGNAL CIRCUIT ..................................... .172
CONSULT-II Reference Value ............................. .172
Diagnostic Procedure .......................................... .172
TOW MODE SWITCH ............................................ .173
Description ........................................................... .173
Wiring Diagram — AT — TMSW ......................... .174
Diagnostic Procedure .......................................... .175
TROUBLE DIAGNOSIS FOR SYMPTOMS ........... .176
Wiring Diagram — AT — NONDTC ..................... .176
A/T CHECK Indicator Lamp Does Not Come On . 179
Engine Cannot Be Started In “P” or “N” Position . .179
In “P” Position, Vehicle Moves When Pushed ..... .180
In “N” Position, Vehicle Moves ............................. .181
Large Shock (“N” to “D” Position) ........................ .182
Vehicle Does Not Creep Backward In “R” Position .186
Vehicle Does Not Creep Forward In “D” Position . 189
Vehicle Cannot Be Started From D
1 .................... .191
A/T Does Not Shift: D
1 → D2 ............................... .194
A/T Does Not Shift: D
2 → D3 ............................... .196
A/T Does Not Shift: D
3 → D4 ............................... .198
A/T Does Not Shift: D
4 → D5 ............................... .201
A/T Does Not Perform Lock-up ........................... .203
A/T Does Not Hold Lock-up Condition ................. .205
Lock-up Is Not Released ..................................... .207
Engine Speed Does Not Return to Idle ............... .208
A/T Does Not Shift: 5th gear → 4th gear ............. .209
A/T Does Not Shift: 4th gear → 3rd gear ............. .212
A/T Does Not Shift: 3rd gear → 2nd gear ............ .213
A/T Does Not Shift: 2nd gear → 1st gear .............215
Vehicle Does Not Decelerate By Engine Brake ... .218
A/T SHIFT LOCK SYSTEM ................................... .221
Description ........................................................... .221
Shift Lock System Electrical Parts Location ........ .221
Wiring Diagram — A/T — SHIFT ......................... .222

AT-4Revision: November 20092006 QX56
Shift Lock Control Unit Reference Values ............
.223
Component Inspection ......................................... .224
SHIFT CONTROL SYSTEM ................................... .226
Control Device Removal and Installation ............. .226
Adjustment of A/T Position .................................. .227
Checking of A/T Position ..................................... .227
ON-VEHICLE SERVICE ......................................... .228
Oil Pan ................................................................. .228
Control Valve With TCM and A/T Fluid Temperature
Sensor 2 .............................................................. .230
Rear Oil Seal ....................................................... .240
AIR BREATHER HOSE .......................................... .241
Removal and Installation ..................................... .241
TRANSMISSION ASSEMBLY ............................... .243
Removal and Installation (2WD) .......................... .243
Removal and Installation (4WD) .......................... .246
OVERHAUL ............................................................ .250
Components ........................................................ .250
Oil Channel .......................................................... .258
Locations of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings ......................... .260
DISASSEMBLY ...................................................... .264
Disassembly ........................................................ .264
REPAIR FOR COMPONENT PARTS ..................... .282
Oil Pump .............................................................. .282Front Sun Gear, 3rd One-Way Clutch ..................
.284
Front Carrier, Input Clutch, Rear Internal Gear .... .286
Mid Sun Gear, Rear Sun Gear, High and Low
Reverse Clutch Hub ............................................. .291
High and Low Reverse Clutch ............................. .296
Direct Clutch ........................................................ .298
ASSEMBLY ............................................................ .300
Assembly (1) ........................................................ .300
Adjustment ........................................................... .313
Assembly (2) ........................................................ .316
SERVICE DATA AND SPECIFICATIONS (SDS) ... .323
General Specifications ......................................... .323
Vehicle Speed When Shifting Gears .................... .323
Vehicle Speed When Performing and Releasing
Complete Lock-up ................................................ .324
Vehicle Speed When Performing and Releasing
Slip Lock-up ......................................................... .324
Stall Speed ........................................................... .324
Line Pressure ....................................................... .324
A/T Fluid Temperature Sensor ............................. .324
Turbine Revolution Sensor ................................... .324
Vehicle Speed Sensor A/T (Revolution Sensor) .. .324
Reverse brake ...................................................... .325
Total End Play ...................................................... .325

PRECAUTIONSAT-9
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Service Notice or PrecautionsECS00CDM
ATF COOLER SERVICE
If A/T fluid contains frictional material (clutches, bands, etc.), or if an A/T is repaired, overhauled, or replaced,
inspect and clean the A/T fluid cooler mounted in the radiator or replace the radiator. Flush cooler lines using
cleaning solvent and compressed air after repair. For A/T fluid cooler cleaning procedure, refer to AT- 1 4 , "
A/T
Fluid Cooler Cleaning" . For radiator replacement, refer to CO-14, "RADIATOR" .
CHECKING AND CHANGING A/T FLUID SERVICE
Increase ATF temperature by 80°C (176 °F) once, and then check ATF level in 65° C (149°F) when adjusting
ATF level.
NOTE:
JA60 uses both systems of a water-cooling and of an air-cooling. Air-cooling system has a by-pass valve.
When ATF temperature is not over 50 °C (122 °F) with water-cooling system OFF, it does not flow to air-cooling
system. If ATF level is set without the flow of ATF, the level will be 10mm lower than the standard. Therefore,
piping should be filled with ATF when adjusting level.
OBD-II SELF-DIAGNOSIS

A/T self-diagnosis is performed by the TCM in combination with the ECM. Refer to the table on AT- 8 6 ,
"SELF-DIAGNOSTIC RESULT MODE" for the indicator used to display each self-diagnostic result.

The self-diagnostic results indicated by the MIL are automatically stored in both the ECM and TCM mem-
ories.
Always perform the procedure on AT- 3 9 , "
HOW TO ERASE DTC" to complete the repair and avoid
unnecessary blinking of the MIL.
For details of OBD-II, refer to EC-48, "
ON BOARD DIAGNOSTIC (OBD) SYSTEM" .

Certain systems and components, especially those related to OBD, may use the new style slide-
locking type harness connector. For description and how to disconnect, refer to PG-68, "
HAR-
NESS CONNECTOR" .

AT-10
PREPARATION
Revision: November 20092006 QX56
PREPARATIONPFP:00002
Special Service ToolsECS00ENS
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.)
Tool name Description
ST2505S001
(J-34301-C)
Oil pressure gauge set
1. ST25051001
( — )
Oil pressure gauge
2. ST25052000
( — )
Hose
3. ST25053000
( — )
Joint pipe
4. ST25054000
( — )
Adapter
5. ST25055000
( — )
Adapter Measuring line pressure
KV31103600
(J-45674)
Joint pipe adapter
(With ST25054000) Measuring line pressure
ST33400001
(J-26082)
Drift

Installing rear oil seal (2WD models)

Installing oil pump housing oil seal
a: 60 mm (2.36 in) dia.
b: 47 mm (1.85 in) dia.
KV31102400
(J-34285 and J-34285-87)
Clutch spring compressor Installing reverse brake return spring retainer
a: 320 mm (12.60 in)
b: 174 mm (6.85 in)
ZZA0600D
ZZA1227D
NT086
NT423

AT-14
A/T FLUID
Revision: November 20092006 QX56

To check the ATF level, insert the ATF level gauge until
the cap contacts the top of the charging pipe, with the
gauge reversed from the normal inserted position as
shown.
8. Check the ATF condition.

If the ATF is very dark or has some burned smell, there may be an internal problem with the transmis-
sion. Refer to AT- 1 7 6 , "
TROUBLE DIAGNOSIS FOR SYMPTOMS" . Flush the transmission cooling
system after repairing the transmission.

If the ATF contains frictional material (clutches, bands, etc.), replace the radiator and flush the transmis-
sion cooler lines using cleaning solvent and compressed air after repairing the transmission.
9. Install the ATF level gauge in the ATF charging pipe and install the level gauge bolt.
10. Tighten the level gauge bolt to specification.
A/T Fluid Cooler CleaningECS00CDS
Whenever an automatic transmission is repaired, overhauled, or replaced, the A/T fluid cooler mounted in the
radiator must be inspected and cleaned.
Metal debris and friction material, if present, can become trapped in the A/T fluid cooler. This debris can con-
taminate the newly serviced A/T or, in severe cases, can block or restrict the flow of A/T fluid. In either case,
malfunction of the newly serviced A/T may result.
Debris, if present, may build up as A/T fluid enters the cooler inlet. It will be necessary to back flush the cooler
through the cooler outlet in order to flush out any built up debris.
A/T FLUID COOLER CLEANING PROCEDURE
1. Position an oil pan under the automatic transmission's inlet and outlet cooler hoses.
2. Identify the inlet and outlet fluid cooler hoses.
3. Disconnect the fluid cooler inlet and outlet rubber hoses from the steel cooler tubes or bypass valve.
NOTE:
Replace the cooler hoses if rubber material from the hose
remains on the tube fitting.
4. Allow any A/T fluid that remains in the cooler hoses to drain into the oil pan.
5. Insert the extension adapter hose of a can of Transmission Cooler Cleaner (Nissan P/N 999MP-AM006) into the cooler out-
let hose.
CAUTION:

Wear safety glasses and rubber gloves when spraying
the Transmission Cooler Cleaner.

Spray cooler cleaner only with adequate ventilation.

Avoid contact with eyes and skin.

Do not breath vapors or spray mist.
SCIA1684E
Level gauge bolt: : Refer to AT- 2 5 0 , "Components" .
SCIA3830E
SCIA3831E

AT-16
A/T FLUID
Revision: November 20092006 QX56
6. Insert the tip of an air gun into the end of the cooler outlet hose.
7. Wrap a shop rag around the air gun tip and end of cooler outlet
hose.
8. Blow compressed air regulated to 5 - 9 kg/cm
2 (70 - 130 psi)
through the cooler outlet hose to force any remaining A/T fluid
into the coffee filter.
9. Remove the coffee filter from the end of the cooler inlet hose.
10. Perform AT- 1 6 , "
A/T FLUID COOLER INSPECTION PROCE-
DURE" .
A/T FLUID COOLER INSPECTION PROCEDURE
1. Inspect the coffee filter for debris.
a. If small metal debris less than 1mm (0.040 in) in size or metal
powder is found in the coffee filter, this is normal. If normal
debris is found, the A/T fluid cooler/radiator can be re-used and
the procedure is ended.
b. If one or more pieces of debris are found that are over 1mm (0.040 in) in size and/or peeled clutch facing material is found in
the coffee filter, the fluid cooler is not serviceable. The A/T fluid
cooler/radiator must be replaced and the inspection procedure is
ended. Refer to CO-14, "
RADIATOR" .
A/T FLUID COOLER FINAL INSPECTION
After performing all procedures, ensure that all remaining oil is cleaned from all components.
SCIA3834E
SCIA2967E
SCIA5257E

A/T CONTROL SYSTEMAT-17
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A/T CONTROL SYSTEMPFP:31036
Cross-Sectional View (2WD models)ECS00CDT
1. Front planetary gear2. Mid planetary gear 3. Rear planetary gear
4. Direct clutch 5. High and low reverse clutch 6. Reverse brake
7. Drum support 8. Forward brake 9. Low coast brake
10. Input shaft 11. Torque converter 12. Oil pump
13. Front brake 14. 3rd one-way clutch 15. Input clutch
16. 1st one-way clutch 17. Control valve with TCM 18. Forward one-way clutch
19. Rear extension 20. Output shaft
SCIA5267E

AT-18
A/T CONTROL SYSTEM
Revision: November 20092006 QX56
Cross-Sectional View (4WD models)ECS00CDU
1. Front planetary gear2. Mid planetary gear 3. Rear planetary gear
4. Direct clutch 5. High and low reverse clutch 6. Reverse brake
7. Drum support 8. Forward brake 9. Low coast brake
10. Input shaft 11. Torque converter 12. Oil pump
13. Front brake 14. 3rd one-way clutch 15. Input clutch
16. 1st one-way clutch 17. Control valve with TCM 18. Forward one-way clutch
19. Adapter case 20. Output shaft
SCIA5268E

A/T CONTROL SYSTEMAT-19
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Shift MechanismECS00CDV
The automatic transmission uses compact triple planetary gear systems to improve power-transmission effi-
ciency, simplify construction and reduce weight.
It also employs an optimum shift control and super wide gear ratios. They improve starting performance and
acceleration during medium and high-speed operation.
CONSTRUCTION
FUNCTION OF CLUTCH AND BRAKE
1. Front brake 2. Input clutch3. Direct clutch
4. High and low reverse clutch 5. Reverse brake6. Forward brake
7. Low coast brake 8. 1st one-way clutch9. Forward one-way clutch
10. 3rd one-way clutch 11. Front sun gear12. Input shaft
13. Mid internal gear 14. Front internal gear15. Rear carrier
16. Rear sun gear 17. Mid sun gear18. Front carrier
19. Mid carrier 20. Rear internal gear21. Output shaft
22. Parking gear 23. Parking pawl
PCIA0002J
Name of the PartAbbreviation Function
Front brake (1) FR/B Fastens the front sun gear (11).
Input clutch (2) I/CConnects the input shaft (12), the front internal gear (14) and the mid internal
gear (13).
Direct clutch (3) D/C Connects the rear carrier (15) and the rear sun gear (16).
High and low reverse clutch (4) HLR/C Connects the mid sun gear (17) and the rear sun gear (16).
Reverse brake (5) R/B Fastens the rear carrier (15).
Forward brake (6) Fwd/B Fastens the mid sun gear (17).
Low coast brake (7) LC/B Fastens the mid sun gear (17).
1st one-way clutch (8) 1st OWCAllows the rear sun gear (16) to turn freely forward relative to the mid sun gear
(17) but fastens it for reverse rotation.
Forward one-way clutch (9) Fwd OWCAllows the mid sun gear (17) to turn freely in the forward direction but fastens it
for reverse rotation.
3rd one-way clutch (10) 3rd OWCAllows the front sun gear (11) to turn freely in the forward direction but fastens
it for reverse rotation.