charging INFINITI QX56 2008 Factory Workshop Manual

EXPANSION VALVEHA-47
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EXPANSION VALVE
Removal and Installation for Front Expansion ValveINFOID:0000000001516661
REMOVAL
1. Discharge the refrigerant. Refer to HA-20, "HFC-134a (R-134a) Service Procedure".
2. Remove the front evaporator. Refer to VTL-35, "
Removal and Installation for Front Evaporator".
3. Remove the cooler grommet.
4. Remove the expansion valve.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
• Replace the O-rings on the A/C refrigerant pipes with new ones, th en apply compressor oil to them
when installing them.
• After charging refrigerant, check for leaks.
WJIA0582E
Expansion valve bolts : 4 N·m (0.41 kg-m, 35 in-lb)
A/C refrigerant pipe to expansion valve bolt : Refer to HA-29, "
Component".
Revision: March 2010 2008 QX56

HAC-122
< PRECAUTION >[AUTOMATIC AIR CONDITIONER]
PRECAUTIONS
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint Syst
em (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000004876563
The Supplemental Restraint System such as “A IR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and w hether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SR and SB section of this Service Man-
ual.
WARNING:
• To avoid rendering the SRS inopera tive, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintent ional activation of the system. For re moval of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipmen t on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harn esses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electri c power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers , always switch the Ignition OFF, disconnect the
battery, and wait at least 3 minu tes before performing any service.
Working with HFC-134a (R-134a)INFOID:0000000001679839
WARNING:
• CFC-12 (R-12) refrigerant and HFC-134a (R-134a) refr igerant are not compatible. If the refrigerants
are mixed compressor failure is likely to occur. Refer to HA-4, "
Contaminated Refrigerant". To deter-
mine the purity of HFC-134a (R-134a) in the vehic le and recovery tank, use Refrigerant Recovery/
Recycling Recharging equipment and Refrigerant Identifier.
• Use only specified oil for the HFC-134a (R-134a) A/C system and HFC-134a (R-134a) components. If
oil other than that specified is used, compressor failure is likely to occur.
• The specified HFC-134a (R-134a) oi l rapidly absorbs moisture from the atmosphere. The following
handling precautions must be observed:
- When removing refrigerant components from a vehicle, immediately cap (seal) the component to
minimize the entry of moisture from the atmosphere.
- When installing refrigerant co mponents to a vehicle, do not remove the caps (unseal) until just
before connecting the components. Connect all refrigerant loop components as quickly as possible
to minimize the entry of moisture into system.
- Only use the specified oil from a sealed container. Immediately reseal containers of oil. Without proper sealing, oil will become moisture saturat ed and should not be used.
- Avoid breathing A/C refrigerant and oil vapor or mist. Exposure may irrita te eyes, nose and throat.
Remove HFC-134a (R-134a) from the A/C system usin g certified service equipment meeting require-
ments of SAE J2210 [HFC-134a (R-134a) recycling equipment], or J2209 [HFC-134a (R-134a) recy-
cling equipment], If accidental system discharge occurs, ventilate work area before resuming
service. Additional health and safety information may be obtain ed from refrigerant and oil manufac-
turers.
- Do not allow A/C oil to come in contact with styrofoam parts. Damage may result.
CONTAMINATED REFRIGERANT
Revision: March 2010 2008 QX56

PRECAUTIONSHAC-123
< PRECAUTION > [AUTOMATIC AIR CONDITIONER]
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If a refrigerant other than pure HFC-134a (R-134a) is identified in a vehicle, your options are:
• Explain to the customer that environmental regulations prohibit the release of contaminated refrigerant into
the atmosphere.
• Explain that recovery of the contaminated refri gerant could damage your service equipment and refrigerant
supply.
• Suggest the customer return the vehicle to the locati on of previous service where the contamination may
have occurred.
• If you choose to perform the repair, recover the refrigerant using only dedicated equipment and contain-
ers. Do not recover contaminated refrig erant into your existing service equipment. If your facility does
not have dedicated recovery equipment, you may contact a local refrigerant product retailer for available ser-
vice. This refrigerant must be disposed of in accordance with all federal and local regulations. In addition,
replacement of all refrigerant system components on the vehicle is recommended.
• If the vehicle is within the warranty period, the air conditioner warranty is void. Please contact NISSAN Cus-
tomer Affairs for further assistance.
Precaution for Service EquipmentINFOID:0000000001679840
MANIFOLD GAUGE SET
Be certain that the gauge face indicates R-134a or 134a. Make sure
the gauge set has 1/2 ″-16 ACME threaded connections for service
hoses. Confirm the set has been used only with refrigerant HFC-
134a (R-134a) along with specified oil.
SERVICE HOSES
Be certain that the service hoses display the markings described
(colored hose with black stripe). All hoses must include positive shut-
off devices (either manual or aut omatic) near the end of the hoses
opposite the manifold gauge.
SERVICE COUPLERS
Never attempt to connect HFC-134a (R-134a) service couplers to a
CFC-12 (R-12) A/C system. The HFC-134a (R-134a) couplers will
not properly connect to the CFC-12 (R-12) system. However, if an
improper connection is attempted, discharging and contamination
may occur.
SHA533D
RHA272D
Shut-off valve rotati on A/C service valve
Clockwise Open
Counterclockwise Close
RHA273D
Revision: March 2010 2008 QX56

CHASSIS AND BODY MAINTENANCEMA-23
< ON-VEHICLE MAINTENANCE >
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6. Install the lower glove box in the instrument panel and secure it
with the two hinge pins.
Checking Exhaust SystemINFOID:0000000001606180
Check exhaust pipes, muffler and mounting for improper attachment,
leaks, cracks, damage, loose connec tions, chafing or deterioration.
Checking Automatic Transmission Fluid (ATF)INFOID:0000000001606181
1. Remove the ATF level gauge bolt.
2. Before driving, the ATF level can be checked at ATF tempera-
tures of 30 ° to 50 °C (86° to 122° F) using the “COLD” range on
the ATF level gauge as follows:
a. Park the vehicle on a level surface and set the parking brake.
b. Start the engine and move the shift selector through each gear position. Move the shift selector into the “P” position.
c. Check the ATF level with the engine idling.
d. Remove the ATF level gauge and wipe it clean with a lint-free paper.
CAUTION:
When wiping the ATF from the ATF level gauge, always use
a lint-free paper, not a cloth.
e. Re-insert the ATF level gauge into the charging pipe until the cap contacts the top of the charging pipe as shown.
CAUTION:
To check ATF level, insert the ATF level gauge until the cap
contacts the top of the charging pipe, with the gauge
reversed from the normal inserted position.
f. Remove the ATF level gauge and note the ATF level. If the ATF level is at low side of range, add ATF to the transmission
through the charging pipe.
CAUTION:
Do not overfill the tr ansmission with ATF.
g. Install the ATF level gauge and the ATF level gauge bolt.
3. Warm up the engine.
4. Check for any ATF leaks.
WLIA0027E
SMA211A
WLIA0014E
ATF level gauge bolt : Refer to TM-220, "Component" .
SCIA1684E
Revision: March 2010 2008 QX56

MA-24
< ON-VEHICLE MAINTENANCE >
CHASSIS AND BODY MAINTENANCE
5. Drive the vehicle to increase the ATF temperature to 80° C (176 ° F).
6. Allow the ATF temperature to fall to approximately 65 °C (149° F). Use the CONSULT-III to monitor the ATF
temperature as follows:
NOTE:
ATF level will be greatly affected by temperature as shown. Therefore monitor the ATF temperature data
using the CONSULT-III.
a. Connect CONSULT-III to data link connector.
b. Select “MAIN SIGNALS” in “DATA MONI TOR” mode for “A/T” with CONSULT-III.
c. Read out the value of “ATF TEMP 1”.
7. Re-check the ATF level at ATF temperatures of approximately 65°C (149° F) using the “HOT” range on the ATF level gauge as
shown.
CAUTION:
• When wiping the ATF from the ATF level gauge, always use lint-free paper, not a cloth.
• To check the ATF level, insert the ATF level gauge until the cap contacts the top of the ch arging pipe, with the gauge
reversed from the normal inserted position as shown.
8. Check the ATF condition. • If the ATF is very dark or has some burned smell, there may be an internal problem with the transmis-
sion. Refer to TM-178, "
Checking the A/T Fluid (ATF)". Flush the transmission cooling system after
repairing the transmission.
• If the ATF contains frictional material (clutches, bands , etc.), replace the radiator and flush the transmis-
sion cooler lines using cleaning solvent and compressed air after repairing the transmission.
9. Install the ATF level gauge in the ATF charging pipe and install the level gauge bolt.
SLIA0016E
WLIA0014E
SCIA1684E
Revision: March 2010 2008 QX56

CHASSIS AND BODY MAINTENANCEMA-25
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10. Tighten the level gauge bolt to specification.
Changing Automatic Transmission Fluid (ATF)INFOID:0000000001606182
1. Drive the vehicle to warm up the ATF to 80
° C (176 ° F).
2. Stop the engine.
3. Remove the ATF level gauge bolt.
4. Drain the ATF from the drain plug hole and then install the drain plug with a new gasket. Refill the transmission with new ATF.
Always refill with the same volume as the drained ATF. Use the
ATF level gauge to check the ATF level as shown. Add ATF as
necessary.
• To flush out the old ATF from the coolers, pour new ATF into the charging pipe with the engine idling and
at the same time drain the old ATF from the aux iliary transmission oil cooler hose return line.
• When the color of the ATF coming out of the auxiliary transmission oil cooler hose return line is about
the same as the color of the new ATF, flushing out the old ATF is complete. The amount of new trans-
mission ATF used for flushing should be 30% to 50% of the specified capacity.
CAUTION:
• Use only the specified ATF. Do not mix with other fluids.
• Using an ATF other than the speci fied ATF will cause deterioration in driveability and automatic
transmission durability, and may damage the au tomatic transmission, which is not covered by
the warranty.
• When filling the transmission with ATF, do not spill the ATF on any heat generating parts such as the exhaust manifold.
• Do not reuse the drain plug gasket.
5. Install the ATF level gauge in the ATF charging pipe and tighten the level gauge bolt to specification.
6. Drive the vehicle to warm up the ATF to 80 ° C (176 ° F).
7. Check the ATF level and condition. Refer to TM-178, "
Checking the A/T Fluid (ATF)". If the ATF is still
dirty, repeat steps 2 through 5.
Changing Transfer FluidINFOID:0000000001606183
DRAINING
1. Stop the engine. Level gauge bolt: : Refer to
TM-220, "
Component" .
Drain plug : Refer to TM-220, "
Component" .
WLIA0014E
ATF type and capacity : Refer to MA-12, "Fluids and Lubricants" .
Drain plug : Refer to TM-220, "
Component" .
Level gauge bolt : Refer to TM-220, "
Component".
Revision: March 2010 2008 QX56

MWI
METER SYSTEMMWI-15
< FUNCTION DIAGNOSIS >
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VOLTAGE GAUGE : System DiagramINFOID:0000000001691262
VOLTAGE GAUGE : System DescriptionINFOID:0000000001691263
The voltage gauge indicates the battery/charging system voltage.
The voltage gauge is regulated by the unified meter control unit.
VOLTAGE GAUGE : Component Parts LocationINFOID:0000000001696373
AWNIA0106GB
1. IPDM E/R E122, E124 2. Combination meter M23, M24 3. Fuel level sensor unit and fuel pump
C5 (view with inspection hole cover re-
moved)
4. ECM E16 (view with battery removed) 5. ABS actuator and electric unit (control unit) E1256. Oil pressure switch F4
A: Oil pan (upper)
7. A/T assembly F9 8. BCM M18, M19 (view with instrument
lower panel LH removed)
AWNIA0201ZZ
Revision: March 2010 2008 QX56

PG
PRECAUTIONSPG-3
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5. When the repair work is completed, return the ignition switch to the
″LOCK ″ position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.)
6. Perform a self-diagnosis check of al l control units using CONSULT-III.
Precaution for Power Generation Variable Voltage Control SystemINFOID:0000000001538888
CAUTION:
For this model, the battery current sensor that is installed to the negative battery cable measures the
charging/discharging current of the battery and performs various engine controls. If an electrical com-
ponent is connected directly to the negative battery terminal, the current flowing through that compo-
nent will not be measured by the battery current sensor. This condition may cause a malfunction of
the engine control system and battery discharge m ay occur. Do not connect an electrical component
or ground wire directly to the battery terminal.
Revision: March 2010 2008 QX56

PG-4
< PREPARATION >
PREPARATION
PREPARATION
PREPARATION
Special Service ToolINFOID:0000000001538889
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Commercial Service ToolINFOID:0000000001538890
Tool number
(Kent-Moore No.)
Tool name Description
—
(J-48087)
Battery Service Center Te s t s b a t t e r y.
For operating instructions, refer to Technical
Service Bulletin and Battery Service Center
User Guide.
—
(J-44373) Model 620
Starting/Charging system tester Tests starting and charging systems.
For operating instructions, refer to Technical
Service Bulletin.
WKIA5280E
SEL403X
Tool name
Description
Power tool Loosening bolts and nuts
PBIC0190E
Revision: March 2010 2008 QX56

PG
BATTERYPG-5
< BASIC INSPECTION >
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BASIC INSPECTION
BATTERY
How to Handle BatteryINFOID:0000000001696239
CAUTION:
• If it becomes necessary to start the engine with
a booster battery and jumper cables, use a 12-volt
booster battery.
• After connecting battery cables, ensure that they are tightly clamped to battery terminals for good
contact.
• Never add distilled water through the hole used to check specific gravity.
METHODS OF PREVENTING OVER-DISCHARGE
The following precautions must be taken to prevent over-discharging a battery.
• The battery surface (particularly its top) should always be kept
clean and dry.
• The terminal connections should be clean and tight.
• At every routine maintenance, check the electrolyte level. This also applies to batteries designated as “low maintenance” and
“maintenance-free”.
• When the vehicle is not going to be used over a long period of time, disconnect the battery cable from the negative terminal. (If
the vehicle has an extended storage switch, turn it off.)
• Check the charge condition of the battery. Periodically check the specific gr avity of the electrolyte. Keep a
close check on charge condition to prevent over-discharge.
CHECKING ELECTROLYTE LEVEL
WARNING:
Never allow battery fluid to come in contact with skin, eyes, fabrics, or painted surfaces. After touch-
ing a battery, never touch or rub your eyes until you have thoroughly washed your hands. If acid con-
tacts eyes, skin or clothing, imme diately flush with water for 15 minutes and seek medical attention.
MEL040F
ELA0349D
MEL042F
Revision: March 2010 2008 QX56