ECU INFINITI QX56 2009 Factory Service Manual

DLN-158
< DISASSEMBLY AND ASSEMBLY >[ATX14B]
TRANSFER ASSEMBLY
a. Remove all the bolts except for the two shown.
b. Remove the following from the control valve assembly:
 Clutch pressure solenoid valve
 Clutch pressure switch
 2-4WD shift solenoid valve
 Line pressure switch
 Transfer fluid temperature sensor
c. Remove the O-rings from each solenoid valve, switch and termi- nal body.
d. Place the control valve with the lower body facing up. Remove the two bolts, and then remove the lower body and separator
plate from the upper body.
CAUTION:
Do not drop relief balls. Detach lower body carefully.
e. Make sure the reverse balls, relief balls, relief springs, accumu- lator pistons and valve springs are securely installed as shown,
and remove them.
f. Remove the retainer plates.
WDIA0198E
WDIA0199E
WDIA0200E
SDIA2126E
SDIA2127E
Revision: December 20092009 QX56

TRANSFER ASSEMBLYDLN-165
< DISASSEMBLY AND ASSEMBLY > [ATX14B]
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7. Apply ATF to the new O-ring and install it to the transfer motor. CAUTION:
Do not reuse O-rings.
8. Fit the double-flat end of the transfer motor shaft into the slot of the sub-oil pump assembly. Then tighten to the specified torque.
Refer to DLN-142, "Disassembly and Assembly"
CAUTION:
Be sure to install connector bracket.
9. Apply ATF to the new lip seals, and install them to the center case.
CAUTION:
 Do not reuse lip seals.
 There are 2 kinds of lip seals (lip seal of large inner diam-
eter: 5 pieces, lip seal of small inner diameter: 2 pieces).
Confirm their position for installation.
10. Install the control valve assembly to the center case, and tighten to the specified torque. Refer to DLN-142, "Disassembly and
Assembly".
CAUTION:
 Do not reuse any part that has been dropped or damaged.
 Make sure valve is assembled in the proper direction.
 Do not use a magnet becau se residual magnetism stays
during assembly.
11. Install the connector assembly into the center case, and secure with a snap ring.
12. Apply ATF to the new O-rings, and install them on the oil strainer.
CAUTION:
Do not reuse O-rings.
13. Install the oil strainer to the control valve assembly.
SDIA2787E
SDIA2123E
SDIA2121E
SDIA2122E
SDIA2782E
Revision: December 20092009 QX56

TRANSFER ASSEMBLYDLN-169
< DISASSEMBLY AND ASSEMBLY > [ATX14B]
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29. Install the new snap ring to the main shaft. CAUTION:
Do not reuse snap ring.
30. Install the mainshaft rear bearing to the center case using Tool.
31. Install the mainshaft assembly using a press.  Press the mainshaft into the center case using Tools.
32. Install the C-rings to the mainshaft.
33. Set the washer holder on the mainshaft, and secure it with a new snap ring.
CAUTION:
Do not reuse snap ring.
SDIA2195E
Tool number : ST15310000 (J-25640-B)
SDIA2196E
Tool number A: ST30911000 ( — )
B: ST33052000 ( — )
SDIA2197E
SDIA2201E
SDIA2104E
Revision: December 20092009 QX56

TRANSFER ASSEMBLYDLN-173
< DISASSEMBLY AND ASSEMBLY > [ATX14B]
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5. Install the sun gear assembly to the planetary carrier assembly.
6. Install the new snap ring to the planetary carrier assembly. CAUTION:
Do not reuse snap ring.
7. Set the input bearing into the front case and install using Tool.
8. Install the new snap ring into the front case. CAUTION:
Do not reuse snap ring.
9. Install the internal gear with its groove facing the snap ring into the front case. Then secure it with the new snap ring.
CAUTION:
Do not reuse snap ring.
SDIA2180E
SDIA2794E
Tool number : ST30720000 (J-25405)
SDIA2172E
SDIA2171E
WDIA0100E
Revision: December 20092009 QX56

DLN-174
< DISASSEMBLY AND ASSEMBLY >[ATX14B]
TRANSFER ASSEMBLY
10. Install the new front oil seal until it is seated flush with the end
face of the front case using Tool.
CAUTION:
 Do not reuse oil seal.
 Apply petroleum jelly to oi l seal lip before installing.
11. Install the planetary carrier assembly and sun gear assembly to the front case using Tool.
12. Install the new snap ring to the sun gear. CAUTION:
Do not reuse snap ring.
13. Apply petroleum jelly to the circumference of the new oil seal, and install it to the front case using Tools.
CAUTION:
 Do not reuse oil seal.
 Apply petroleum jelly to oil seal.
14. Install the fork guide, shift fork spring, 2-4 fork, and L-H fork to the shift rod, and secure them with new retaining pins.
CAUTION:
Do not reuse retaining pins.Tool number : KV38100500 ( — )
SDIA3383E
Tool number : ST33200000 (J-26082)
SDIA2791E
SDIA2144E
Tool number A: ST30720000 (J-25405)
B: ST33200000 (J-26082)
Dimension : 4.0 - 4.6 mm (0.157 - 0.181 mm)
SDIA3191E
SDIA2142E
Revision: December 20092009 QX56

DLN-232
< DISASSEMBLY AND ASSEMBLY >[FRONT FINAL DRIVE: M205]
FRONT FINAL DRIVE
10. Install side bearing adjusters into gear carrier.
11. Apply differential gear oil to the side bearings, and install the dif-
ferential case assembly with the side bearing outer races into
the gear carrier.
CAUTION:
Do not reuse side bearing ou ter race when replacing side
bearing inner race (replace as a set).
12. Install the side bearing caps with the matching marks aligned. NOTE:
Do not tighten at this step. This allows further tightening of side
bearing adjusters.
13. Tighten each side bearing adjuster alternately turning drive gear.
14. Check and adjust tooth contact, backlash, drive gear runout and total preload torque.
Recheck above items.
 After adjusting tooth contact and backlash secure side bearing
adjuster with screws and tighten side bearing cap bolt to the
specified torque. Refer to DLN-217, "Disassembly and Assem-
bly".
15. Apply multi-purpose grease to the lips of the new side oil seal. Then drive the new side oil seal in evenly to
the gear carrier using suitable tool.
CAUTION:
 Do not reuse side oil seal.
 Do not incline the new side oil seal when installing.
 Apply multi-purpose grease to the lips of the new side oil seal.
SPD527
PDIA0700E
SDIA2265E
SDIA2263E
Revision: December 20092009 QX56

DLN-238
< PREPARATION >[REAR FINAL DRIVE: R230]
PREPARATION
PREPARATION
PREPARATION
Special Service ToolINFOID:0000000005877759
The actual shapes of Kent-Moore tool
s may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.)
Tool name Description
HT72400000
(—)
Slide hammer Removing differential case assembly
K V 1 0 1111 0 0
(J-37228)
Seal cutter Removing carrier cover
KV10112100
(BT-8653-A)
Angle wrench Tightening bolts for drive gear
KV38100200
(J-26233)
Drift Installing side oil seal
a: 65 mm (2.56 in) dia.
b: 49 mm (1.93 in) dia.
KV38100800
(J-25604-01)
Attachment Securing unit assembly
a: 541 mm (21.30 in)
b: 200 mm (7.87 in)
KV381054S0
(J-34286)
Puller Removing front oil seal
S-NT125
S-NT046
NT014
ZZA1143D
SDIA0267E
ZZA0601D
Revision: December 20092009 QX56

REAR FINAL DRIVEDLN-251
< REMOVAL AND INSTALLATION > [REAR FINAL DRIVE: R230]
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7. Place a suitable jack under the rear final drive assembly. CAUTION:
Do not place the jack on the carrier cover.
8. Remove the nuts and bolts and remove the rear final drive assembly.
CAUTION:
Secure rear final drive assembl y to the jack while removing
it.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
 When installing the breather hose make sure the pa inted marking on the metal end of breather hose
is to the front of the vehicle and there are no pinched or restricted areas on the breather hose
caused by folding or bend ing when installing it.
 When installing the breather hose insert the plastic end of the breather hose into the hole in the sus-
pension member.
WDIA0117E
Revision: December 20092009 QX56

EC-6
On Board Diagnosis Logic .....................................351
DTC Confirmation Procedure ................................351
Diagnosis Procedure .............................................351
P2101 ELECTRIC THROTTLE CONTROL
FUNCTION .......................................................
354
Description ........................................................... ..354
On Board Diagnosis Logic .....................................354
DTC Confirmation Procedure ................................354
Diagnosis Procedure .............................................354
Component Inspection ...........................................357
P2118 THROTTLE CONTROL MOTOR ..........358
Component Description ....................................... ..358
On Board Diagnosis Logic .....................................358
DTC Confirmation Procedure ................................358
Diagnosis Procedure .............................................358
Component Inspection ...........................................359
P2119 ELECTRIC THROTTLE CONTROL
ACTUATOR .....................................................
360
Component Description ....................................... ..360
On Board Diagnosis Logic .....................................360
DTC Confirmation Procedure ................................360
Diagnosis Procedure .............................................361
P2122, P2123 APP SENSOR ..........................362
Component Description ....................................... ..362
On Board Diagnosis Logic .....................................362
DTC Confirmation Procedure ................................362
Diagnosis Procedure .............................................362
Component Inspection ...........................................364
P2127, P2128 APP SENSOR ..........................365
Component Description ....................................... ..365
On Board Diagnosis Logic .....................................365
DTC Confirmation Procedure ................................365
Diagnosis Procedure .............................................365
Component Inspection ...........................................368
P2135 TP SENSOR .........................................369
Component Description ....................................... ..369
On Board Diagnosis Logic .....................................369
DTC Confirmation Procedure ................................369
Diagnosis Procedure .............................................369
Component Inspection ...........................................372
P2138 APP SENSOR ......................................373
Component Description ....................................... ..373
On Board Diagnosis Logic .....................................373
DTC Confirmation Procedure ................................373
Diagnosis Procedure .............................................374
Component Inspection ...........................................376
P2A00, P2A03 A/F SENSOR 1 .......................377
Component Description ....................................... ..377
On Board Diagnosis Logic .....................................377
DTC Confirmation Procedure ................................377
Diagnosis Procedure .............................................378
ASCD BRAKE SWITCH ................................. .383
Component Description ....................................... .383
Diagnosis Procedure .............................................383
Component Inspection ..........................................386
ASCD INDICATOR ...........................................387
Component Description ....................................... .387
Diagnosis Procedure .............................................387
COOLING FAN .................................................388
Diagnosis Procedure ............................................ .388
Component Inspection ..........................................388
ELECTRICAL LOAD SIGNAL ..........................390
Description ........................................................... .390
Diagnosis Procedure .............................................390
FUEL INJECTOR ..............................................392
Component Description ....................................... .392
Diagnosis Procedure .............................................392
Component Inspection ..........................................394
FUEL PUMP .....................................................395
Description ........................................................... .395
Diagnosis Procedure .............................................395
Component Inspection ..........................................398
ICC BRAKE SWITCH ..................................... ..399
Component Description ....................................... .399
Diagnosis Procedure .............................................399
Component Inspection ..........................................402
IGNITION SIGNAL ............................................404
Component Description ....................................... .404
Diagnosis Procedure .............................................404
Component Inspection ..........................................407
ON BOARD REFUELING VAPOR RECOV-
ERY (ORVR) .....................................................
409
System Description .............................................. .409
Diagnosis Procedure .............................................409
Component Inspection ..........................................411
POSITIVE CRANKCASE VENTILATION .........414
Description ........................................................... .414
Component Inspection ..........................................414
REFRIGERANT PRESSURE SENSOR ...........416
Component Description ....................................... .416
Diagnosis Procedure .............................................416
ECU DIAGNOSIS ......................................419
ECM ................................................................ ..419
CONSULT-lll Reference Value in Data Monitor
Mode .................................................................... .
419
ECM Harness Connector Terminal Layout ...........422
ECM Terminal and Reference Value ....................422
Wiring Diagram - ENGINE CONTROL SYSTEM - .432
Fail-Safe Chart ......................................................453
DTC Inspection Priority Chart ...............................455
DTC Index .............................................................456
Emission-related Diagnostic Information ..............460
Revision: December 20092009 QX56

DIAGNOSIS AND REPAIR WORKFLOWEC-11
< BASIC INSPECTION > [VK56DE]
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Are they within the SP value?
Yes >> GO TO 9.
No >> GO TO 8.
8.DETECT MALFUNCTIONING PART BY TROUBLE DIAGNOSIS - SPECIFICATION VALUE
Detect malfunctioning part according to EC-75, "Diagnosis Procedure"
.
Is malfunctioning part detected?
Yes >> GO TO 11.
No >> GO TO 9.
9.DETECT MALFUNCTIONING SYST EM BY SYMPTOM MATRIX CHART
Detect malfunctioning system according to EC-475, "Symptom Matrix Chart"
based on the confirmed symp-
tom in step 4, and determine the trouble diagnosis order based on possible causes and symptom.
>> GO TO 10.
10.DETECT MALFUNCTIONING PART BY DIAGNOSTIC PROCEDURE
Inspect according to Diagnostic Procedure of the system.
NOTE:
The Diagnostic Procedure in EC section described based on open circuit inspection. A short circuit inspection
is also required for the circuit check in the Diagnostic Procedure. For details, refer to Circuit Inspection in GI-
34, "Work Flow".
Is malfunctioning part detected?
Yes >> GO TO 11.
No >> Monitor input data from related sensors or check voltage of related ECM terminals using CON-
SULT-III. Refer to EC-422, "ECM Terminal and Reference Value"
, EC-419, "CONSULT-lll Refer-
ence Value in Data Monitor Mode".
11 .REPAIR OR REPLACE THE MALFUNCTIONING PART
1. Repair or replace the malfunctioning part.
2. Reconnect parts or connectors disconnected during Diagnostic Procedure again after repair and replace-
ment.
3. Check DTC. If DTC is displayed, erase it, refer to EC-456, "DTC Index"
.
>> GO TO 12.
12.FINAL CHECK
When DTC was detected in step 2, perform DTC Confirmation Procedure or Overall Function Check again,
and then make sure that the malfunction have been repaired securely.
When symptom was described from the customer, refer to confirmed symptom in step 3 or 4, and make sure
that the symptom is not detected.
OK or NG
NG (DTC*1 is detected)>>GO TO 10.
NG (Symptom remains)>>GO TO 6.
OK >> 1. Before returning the vehicle to the cu stomer, make sure to erase unnecessary DTC*
1 in ECM
and TCM (Transmission Control Module). (Refer to EC-456, "DTC Index"
and TM-30, "OBD-
II Diagnostic Trouble Code (DTC)".)
2. If the completion of SRT is needed, drive vehicl e under the specific driving pattern. Refer to
EC-456, "DTC Index"
.
3. INSPECTION END
*1: Include 1st trip DTC.
*2: Include 1st trip freeze frame data.
DIAGNOSTIC WORKSHEET
Description
Revision: December 20092009 QX56