battery INFINITI QX60 HYBRID 2015 Dismantling Guide

3. Preparation for Dismantling
DANGER
•Failure to properly shut down the high voltage electrical system before the
Dismantling Procedures are performed will result in serious injury or death from
electrical shock. To prevent serious injury or death, NEVER touch high voltage
harnesses or components without always wearing appropriate Personal Protective
Equipment (PPE) . PPE must always be worn when touching or working on high
voltage components.
•
If it is necessary to touch any of the high voltage harnesses or components you
must always wear appropriate PPE to avoid electrical shock. PPE must always be worn
when touching or working on high voltage components. Shut down the high voltage
system by following the steps outlined in
3-4.1 High Voltage System Shut-Down
Procedure (DG–20)
. Wait approximately ten (10) minutes for complete discharge of the
high voltage capacitor after the high voltage system has been shut down.
• NEVER assume the QX60 HYBRID is shut OFF simply because it is quiet.
• If it becomes necessary for the dismantler to leave the vehicle, place a “DANGER” sign [for example, refer to
5. Storing the Vehicle (DG–37)] on the vehicle to alert other people
that the vehicle contains a high voltage battery.
• If the READY
indicator is ON the high voltage system is active.
• If possible, be sure to check the READY
indicator on the instrument cluster and
verify that the READY
indicator is OFF and the high voltage system is stopped.
DG–16

3-1 Preparation Items
Preparation Items Specification Purpose
PPE (personal protective equipment): Up to 1,000V For protection from high voltage
electrical shock.
Insulated gloves
Insulated shoes
–
Safety shield
– To protect eyes when around high
voltage components and wiring.
Safety Glasses
Leather glovesMust be able to fasten tight
around the wrist. To protect insulated gloves.
Wrenches
Size:10mm To remove the 12-volt battery
terminal bolt.
Solvent resistant protection gloves
Solvent resistant protection shoes – To utilize in the event of a high
voltage battery electrolytic solutionleak.
Absorbent pad The same pad used for internal combustion engine fluids can beused.To absorb any high voltage battery
electrolytic solution leakage.
Standard fire fighting equipment
Standard fire fighting equipment.
Depending on type of fire
(vehicle or battery) use standard
fire fighting equipment (water or
extinguisher) . To extinguish a fire.
Insulated tape InsulatingTo cover any damaged harnesses
to protect from and prevent
electrical shock. Tape should
cover all bare or damaged wire.
DG–17

3-2 Personal Protective Equipment (PPE) and Insulated Tools
3-2.1 Personal Protective Equipment (PPE) Protective Wear Control
Perform an inspection of the Personal Protective Equipment (PPE) items before beginning work. Do not use
any damaged PPE items.
3-2.2 Daily Inspection
This inspection is performed before and after use. The worker who will be using the items should perform
the inspection and check for deterioration and damage.• Insulated rubber gloves should be inspected for scratches, holes and tears. (Visual check and airleakage test)
• Insulated safety boots should be inspected for holes, damage, nails, metal pieces, wear or other problems on the soles. (Visual check)
• Insulated rubber sheet should be inspected for tears. (Visual check)
3-2.3 Insulated Tools
When performing work at locations where high voltage is applied (such as terminals) , use insulated tools
meeting 1,000V/300A specifications.
3-3 Discharge Procedures
DANGER
Do not perform this procedure if the battery is damaged. If you are unsure of battery
damage, use extreme caution and wear appropriate Personal Protective Equipment (PPE) .
High voltage battery discharging must take place before dismantling. Sufficient discharging can be achieved
by following these steps. 1. Place the shift selector into the Park (P) position
2. Apply the parking brake.
3. Set wheel chocks to ensure the vehicle is completely immobilized.
4. Fasten the driver seat belt and close the driver door.
5. Apply foot brake and press the ignition switch to turn the system ON. Confirm READY
indicator in instrument cluster turns ON.a. If the engine starts, leave the engine running until reaching normal operating temperature and the idling stops. It may take more than 10 minutes for complete engine warm up and
idling to stop.
b. If the engine is at normal operating temperature and does NOT start, move on to next step.
6. Remove the shift lock cover (A) using a suitable tool.
7. Push down the shift lock (B) as shown in the illustration.
8. Push the shift selector button (C) and move the shift selector to Neutral (N) position (D) while holding down
the shift lock.
NOTE:
DO NOT press accelerator or foot brake after
moving the shift selector to the Neutral (N)
position. Otherwise high voltage battery will
start to be charged.
A
B
D
C
DG–18

NOTE:
The engine must not be running at this time. If the engine has restarted, repeat the previoussteps.
9. Release the parking brake.
10. Unbuckle the seat belt and open the driver door. The READY
indicator should remain ON
and the engine should not be running.
11. Turn ON electric devices such as headlamps, A/C (set to the coldest temperature) and rear window defogger to discharge the high voltage battery. Allow approximately 15 minutes to
discharge. Discharge is complete when the READY
indicator (B) (green) turns OFF,
the hybrid system warning indicator (C) (orange) turns ON and the message display indicates
“Li-ion battery low”.
12. Press the ignition switch (A) to turn the system OFF.
Please contact following number if the vehicle could not be discharged. • 1-800-662-6200 (US) or 1-800-361-4792 (Canada)
• Hours of operation are 8am - 5pm (Monday-Friday) Eastern, Central and Pacific time zones.
A
B
C
LOCK
ACC
(OFF)
ON
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1
23
4
5
6
7
8 1
1/2
PWR
PShift to Park
Li-ion battery low
P
Shift to Park
Li-ion battery low
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DG–19

3-4 How to Handle a Damaged Vehicle
3-4.1 High Voltage System Shut-Down Procedure
Any of the following procedures can shut down the high voltage system. The dismantling operation can only
begin after shutting down the high voltage system. If the vehicle is heavily damaged, for example the high
voltage battery is deformed, broken or cracked, appropriate PPE must always be used and the high voltage
battery and high voltage components must not be touched.
DANGER
•Failure to properly shut down the high voltage system before the dismantling
procedures are performed will result in serious injury or death from electrical shock.
To prevent serious injury or death, NEVER touch high voltage harnesses or
components without always wearing appropriate Personal Protective Equipment
(PPE) . PPE must always be worn when touching or working on high voltagecomponents.
•
When contact with high voltage components or high voltage harnesses is
unavoidable, or when there is risk of such contact, you must always wear appropriate
PPE. PPE must always be worn when touching or working on high voltagecomponents.
•The vehicle contains parts that contain powerful magnets. If a person who is wearing
a pacemaker or other medical device is close to these parts, the medical device may be
affected by the magnets. Such persons must not perform work on the vehicle.
• Be sure to verify that the READY
indicator is off (if possible) , and the high voltage
system is stopped.
• After the high voltage system is shut down, please wait approximately ten (10) minutes for complete discharge of the high voltage capacitor. While waiting, do not operate any
vehicle functions.
• After shutting down the high voltage system and removing the 12-volt battery negative (-) terminal, wait at least three (3) minutes to discharge the air bag capacitor. Even though
the 12-volt battery negative (-) is disconnected, the Supplemental Restraint System (SRS)
air bag maintains voltage at least three (3) minutes. During this time, there is a possibility
of sudden SRS air bag inflation due to harness short circuit or damage and it may cause
serious injuries.
• The 12V system will remain active even after the 12-volt battery negative (-) terminal is removed while the high voltage system is active.This is because the charging system
will not shut down and power will be supplied to the 12V system and high voltage systemcontinuously.
Before disconnecting the 12-volt battery terminal, if necessary, lower the windows, adjust the steering
column, adjust the seats, unlock the doors, open the liftgate, etc. as required. Once the 12-volt battery is
disconnected, power controls will not operate. DG–20

Powering Down the High Voltage System
The high voltage system can be shut down with any 1 of the following procedures:• Turn OFF the power switch and disconnect the 12-volt battery. Refer to
Primary Procedure
(DG–21)
.
• Remove the underhood fuse for the high voltage control system and disconnect the 12-volt battery. Refer to
Alternate Procedure 1 (Remove Fuses) (DG–23).
• Remove the service plug and disconnect the 12-volt battery. Refer to
Alternate Procedure 2
(Remove Service Plug) (DG–25)
.
Primary Procedure
NOTE: Before disconnecting the 12-volt battery terminal, if necessary, lower the windows, adjust
the steering column, adjust the seats, unlock the doors, etc. Once 12-volt battery is
disconnected, power controls will not operate.
1. If possible, check the READY
indicator status in the instrument cluster. If it is on, the high
voltage system is active.
2. Place the shift selector in the Park (P) position.
3. Push the ignition switch once to turn OFF the high voltage system. Verify that the READY indicator is off
and then continue to the next steps to open the hood
for 12-volt battery negative cable access.
If the READY indicator does not turn off, refer to
Alternate Procedure 1 (Remove Fuses) (DG–23).
4. If possible, keep the Infiniti Intelligent Key at least 5 meters (16 feet) away from the vehicle.
AAYIA0191ZZ
ACC
LOCK
(OFF)
ON
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DG–21

5. Pull release handle (1) and pull up release lever (2) to open hood.
6. Remove traction motor inverter cover (1) .
7. Disconnect negative (-) battery cable and cover it withinsulated tape.
8. Wait approximately ten (10) minutes for complete discharge of the high voltage capacitor
after the battery cable has been disconnected.
9. Perform the dismantling operation. Refer to
6. Dismantling Information (DG–39).
1
2
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1
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DG–22

5. Remove traction motor inverter cover (1) .
6. Disconnect negative (-) battery cable and cover it withinsulated tape.
7. Wait approximately ten (10) minutes for complete discharge of the high voltage capacitor
after the fuse panel and battery cable have been disconnected.
8. Perform the dismantling operation. Refer to
6. Dismantling Information (DG–39).
1
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DG–24

Alternate Procedure 2 (Remove Service Plug)
DANGER
•Do not remove the service plug without always wearing appropriate Personal
Protective Equipment (PPE) to help protect the dismantler from serious injury or death
by electrical shock.
•
Immediately cover the service plug socket with insulated tape. The high voltage
battery retains high voltage power even when the service plug is removed. To avoid
electric shock, NEVER touch the terminals inside the socket.
To avoid unintended reinstallation and risk of electrical shock and severe personal injury or
death, the dismantler should carry the service plug on his/her person while work is in progress.
NOTE:
Before disconnecting the 12-volt battery terminal, if necessary, lower the windows, adjust
the steering column, adjust the seats, unlock the doors, etc. Once 12-volt battery is
disconnected, power controls will not operate. 1. If possible, check the READY
indicator status in the instrument cluster. If it is on, the high
voltage system is active.
2. Place the shift selector in the Park (P) position. 3.
Push the ignition switch once to turn OFF the high voltage
system. Then verify whether the READY indicator is off.
If the READY indicator does not turn off, continue to the
next steps.
AAYIA0191ZZ
ACC
LOCK
(OFF)
ON
AAYIA0271ZZ
DG–25

d. If the liftgate cannot be opened with theinstrument panel switch, liftgate opener switch,
or key fob due to a discharged battery, follow
these steps:
• Remove the cover (A) on the inside of the
liftgate.
• Move the lever (B) as illustrated to open liftgate.
Method Shift Selector Position Ignition Switch Status
a P or N Any
b P OFF
c* Any Any d Any Any
* You must have the Infiniti Intelligent Key within approximately 1 meter (3 feet) range of liftgate opener
switch to use the liftgate opener switch function.
6. Open luggage board.
7. Open service plug access cover.
A
B
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A
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DG–27