Oil chart ISUZU AXIOM 2002 Service User Guide
[x] Cancel search | Manufacturer: ISUZU, Model Year: 2002, Model line: AXIOM, Model: ISUZU AXIOM 2002Pages: 2100, PDF Size: 19.35 MB
Page 621 of 2100

5A±2BRAKE CONTROL SYSTEM
Chart B-13 FR Isolation Solenoid Coil Failure
(DTC 43 (Flash out) / C0241, C0243
(Serial communications)) 5A±44. . . . . . . . . . . . . . .
Chart B-14 FR Dump Solenoid Coil Failure
(DTC 44(Flash out) / C0242, C0244
(Serial communications)) 5A±44. . . . . . . . . . . . . . .
Chart B-15 Rear Isolation Solenoid Coil
Failure (DTC 45 (Flash out) / C0251, C0253
(Serial communications)) 5A±44. . . . . . . . . . . . . . .
Chart B-16 Rear Dump Solenoid Coil Failure
(DTC 46 (Flash out) / C0252, C0254
(Serial communications)) 5A±45. . . . . . . . . . . . . . .
Chart B-17 FL Speed Sensor Open or Shorted
(DTC 51 (Flash out) / C0225
(Serial communications)) 5A±45. . . . . . . . . . . . . . .
Chart B-18 FR Speed Sensor Open or Shorted
(DTC 52 (Flash out) / C0221
(Serial communications)) 5A±46. . . . . . . . . . . . . . .
Chart B-19 Rear Speed Sensor Open or
Shorted (DTC 53 (Flash out) / C0235
(Serial communications)) 5A±47. . . . . . . . . . . . . . .
Chart B-20 FL Speed Sensor Missing Signal
(DTC 61 (Flash out) / C0226, C0227
(Serial communications)) 5A±48. . . . . . . . . . . . . . . Chart B-21 FR Speed Sensor Missing Signal
(DTC 62 (Flash out) / C0222, C0223
(Serial communications)) 5A±49. . . . . . . . . . . . . . .
Chart B-22 Rear Speed Sensor Missing Signal
(DTC 63 (Flash out) / C0236, C0237
(Serial communications)) 5A±50. . . . . . . . . . . . . . .
Chart B-23 Simultaneous Drop-out of Front
Speed Sensor Signal (DTC 64 (Flash out) /
C0229 (Serial communications)) 5A±51. . . . . . . .
Chart B-24 Wheel Speed Input Abnormality
(DTC 65 (Flash out) / C0238 (Serial
communications)) 5A±52. . . . . . . . . . . . . . . . . . . . .
Unit Inspection Procedure 5A±53. . . . . . . . . . . . . . . .
Chart C-1-1 FL Sensor Output Inspection
Procedure 5A±53. . . . . . . . . . . . . . . . . . . . . . . . . . .
Chart C-1-2 FR Sensor Output Inspection
Procedure 5A±54. . . . . . . . . . . . . . . . . . . . . . . . . . .
Chart C-1-3 Rear Sensor Output Inspection
Procedure 5A±54. . . . . . . . . . . . . . . . . . . . . . . . . . .
Chart TC-1 Sensor Output Inspection
Procedure 5A±55. . . . . . . . . . . . . . . . . . . . . . . . . . .
Special Tools 5A±56. . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Precaution
WARNING: THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT SYSTEM (SRS). REFER TO THE SRS
COMPONENT AND WIRING LOCATION VIEW IN
ORDER TO DETERMINE WHETHER YOU ARE
PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING. WHEN YOU
ARE PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING, REFER TO
THE SRS SERVICE INFORMATION. FAILURE TO
FOLLOW WARNINGS COULD RESULT IN POSSIBLE
AIR BAG DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specifications. Following these
instructions can help you avoid damage to parts and
systems.
Page 630 of 2100

5A±11
BRAKE CONTROL SYSTEM
Acronyms and Abbreviations
Several acronyms and abbreviations are commonly used
throughout this section:
ABS
Anti-lock Brake System
CIM
Coil Integrated Module
CKT
Circuit
DLC
Data Link Connector
EHCU
Electronic Hydraulic Control Unit
FL
Front Left
FR
Front Right
GEN
Generator
H/U
Hydraulic Unit
MV
Millivolts
RR
Rear
RPS
Revolution per Second
VDC
DC Volts
VA C
AC Volts
W/L
Warning Light
WSS
Wheel Speed Sensor
General Diagnosis
General Information
ABS troubles can be classified into two types, those
which can be detected by the ABS warning light and those
which can be detected as a vehicle abnormality by the
driver.
In either case, locate the fault in accordance with the
ªBASIC DIAGNOSTIC FLOWCHARTº and repair.
Please refer to
Section 5C for the diagnosis of
mechanical troubles such as brake noise, brake judder
(brake pedal or vehicle vibration felt when braking),
uneven braking, and parking brake trouble.
ABS Service Precautions
Required Tools and Items:
Box Wrench
Brake Fluid
Special ToolSome diagnosis procedures in this section require the
installation of a special tool.
J-39200 High Impedance Multimeter
When circuit measurements are requested, use a circuit
tester with high impedance.
Computer System Service Precautions
The Anti-lock Brake System interfaces directly with the
Electronic Hydraulic Control Unit (EHCU) which is a
control computer that is similar in some regards to the
Powertrain Control Module. These modules are designed
to withstand normal current draws associated with
vehicle operation. However, care must be taken to avoid
overloading any of the EHCU circuits. In testing for opens
or shorts, do not ground or apply voltage to any of the
circuits unless instructed to do so by the appropriate
diagnostic procedure. These circuits should only be
tested with a high impedance multimeter (J-39200) or
special tools as described in this section. Power should
never be removed or applied to any control module with
the ignition in the ªONº position.
Before removing or connecting battery cables, fuses or
connectors, always turn the ignition switch to the ªOFFº
position.
General Service Precautions
The following are general precautions which should be
observed when servicing and diagnosing the Anti-lock
Brake System and/or other vehicle systems. Failure to
observe these precautions may result in Anti-lock Brake
System damage.
If welding work is to be performed on the vehicle using
an electric arc welder, the EHCU and valve block
connectors should be disconnected before the
welding operation begins.
The EHCU and valve block connectors should never
be connected or disconnected with the ignition ªONº .
If only the rear wheels are rotated using jacks or drum
tester, the system will diagnose a speed sensor
malfunction and the ªABSº warning light will
illuminate. But actually no trouble exists. After
inspection stop the engine once and re-start it, then
make sure that the ªABSº warning light does not
illuminate.
If the battery has been discharged
The engine may stall if the battery has been completely
discharged and the engine is started via jumper cables.
This is because the Anti-lock Brake System (ABS)
requires a large quantity of electricity. In this case, wait
until the battery is recharged, or set the ABS to a
non-operative state by removing the fuse for the ABS
(50A). After the battery has been recharged, stop the
engine and install the ABS fuse. Start the engine again,
and confirm that the ABS warning light does not light.
Note on Intermittents
As with virtually any electronic system, it is difficult to
identify an intermittent failure. In such a case duplicating
the system malfunction during a test drive or a good
description of vehicle behavior from the customer may be
helpful in locating a ªmost likelyº failed component or
Page 652 of 2100

5A±33
BRAKE CONTROL SYSTEM
Chart A-5, TA-5 Braking Sound (From EHCU) Is Heard While Not Braking
StepActionYe sNo
1Is this the first vehicle start after engine start?Normal.
(It is self
checking sound.)
Go to Step 2
2Is vehicle speed under 10 km/h (6 mph)?Normal.
(It is self
checking sound.)
Go to Step 3
3Check for the following condition:
At the time of shift down or clutch operation.
At the time of low road friction drive (ice or snow road) or rough
road drive.
At the time of high-speed turn.
At the time of passing curb.
At the time of operating electrical equipment switches.
At the time of racing the engine (over 5000 rpm).
Did it occur under any one condition above?
ABS may
sometimes be
actuated even
when brake pedal
is not applied.
Go to Step 4
4Is there play in each or any sensor/wheel speed sensor rings?Repair.
Go to
Step 7Go to Step 5
5Damage or powdered iron sticking to each or any sensor/wheel
speed sensor ring?Repair.
Go to
Step 7Go to Step 6
6Is each sensor output normal? (Refer to Chart C-1 or TC-1).Check harness/
connector for
suspected
disconnection
If no
disconnection is
found, replace
Coil integrated
module.
Go to
Step 7
Repair.
Go to
Step 7
7Reconnect all components, ensure all components are properly
mounted.
Was this step finished?Repeat the ªBasic
diagnostic flow
chartº
Go to Step 7
Page 653 of 2100

5A±34BRAKE CONTROL SYSTEM
Diagnostic Trouble Codes
Choose and trace an appropriate flowchart by the
numbers listed below to find fault and repair.
Code
ChartFlash outSerial
CommunicationsDiagnosisItemChart
No.
12ÐÐÐÐ
13C02852 WD Controller in 4WD Vehicle ControllerWiringB-8
14C0271RAM read/write error
C0272ROM checksum errorCoil
C0270ALU function error
Coil
Integrated
Mdl
B-2
C0273Inoperative isolation itemModule
C0284Loop time overrun
15C0277Low ignition voltageWiringB-3C0278High ignition voltageWiringB-3
17C0269Excessive dump timeB-4
18C0274Excessive isolation timeCoil
IntegratedB-5
21C0276G-Sensor FailureIntegrated
ModuleB-6
22C0281Brake switch FailureB-7
24C0282Open or shorted 4y4 input signal (4WD only)WiringB-8
32C0267Open motor circuit or shorted ECU outputMotorB-9C0268Stalled motor or open ECU outputMotorB-9
35C0265Open relay circuitRelayB-10C0266Shorted relay circuitRelayB-10
41C0245FL Open isolation solenoid or shorted ECU outputB-11C0247FL Shorted isolation solenoid or open ECU outputB-11
42C0246FL Open dump solenoid or shorted ECU outputB-12C0248FL Shorted dump solenoid or open ECU outputB-12
43C0241FR Open isolation solenoid or shorted ECU outputB-13C0243FR Shorted isolation solenoid or open ECU outputSolenoid
B-13
44C0242FR Open dump solenoid or shorted ECU outputSolenoid
B-14C0244FR Shorted dump solenoid or open ECU outputB-14
45C0251Rear Open isolation solenoid or shorted ECU outputB-15C0253Rear Shorted isolation solenoid or open ECU outputB-15
46C0252Rear Open dump solenoid or shorted ECU outputB-16C0254Rear Shorted dump solenoid or open ECU outputB-16
Page 658 of 2100

5A±39
BRAKE CONTROL SYSTEM
Chart B-1 With the key in the ON position (Before starting the engine). Warning light (W/L)
is not activated.
StepActionYe sNo
1Is W/L fuse disconnected?Replace fuse.
Go to
Step 5Go to Step 2
2Is W/L burnt out?Replace W/L
bulb.
Go to
Step 5Go to Step 3
31. Turn the key off.
2. Disconnect coil integrated module connector (C-6).
3. Turn the key ON.
Is the check voltage between coil integrated module connector
(C-6) terminals 6 and 7 the battery voltage?
Go to Step 4
Repair harness
and connector.
Go to
Step 5
4Is there the continuity between coil integrated module connector
(C-6) terminals, 1 and 7 and body ground.Check harness
for suspected
disconnection
No fault found:
Replace EHCU.
Go to
Step 5
Repair harness
and connector.
Go to
Step 5
5Reconnect all components, ensure all components are properly
mounted.
Was this step finished?Repeat the ªBasic
diagnostic flow
chartº
Go to Step 5
Chart B-2 CPU Error (DTC 14 (Flash out) / C0271, C0272, C0273, C0284 (Serial
communications))
StepActionYe sNo
11. Turn the key off.
2. Disconnected coil integrated module connector.
3. Inspect coil integrated module ground.
Is there the continuity between the coil integrated module
connector terminals, 2 (C-5) and 7 (C-6) and body ground?
Go to Step 2
Repair the body
ground harness.
Go to
Step 3
21. Turn the key off, connect the coil integrated module connector.
2. Erase the trouble code.
3. Turn Ignition off, then on, to perform system self-check.
4. If warning light remains on, display trouble codes once again.
Is the trouble code the DTC 14 (Flash out) / C0271, C0272,
C0273, C0284 (Serial communications)?
Replace EHCU.
Go to
Step 3
Inspect in
accordance with
the DTC
displayed.
31. Reconnect all components, ensure all components are
properly mounted.
2. Clear diagnostic trouble code.
Was this step finished?
Repeat the ªBasic
diagnostic flow
chartº
Go to Step 3
Page 659 of 2100

5A±40BRAKE CONTROL SYSTEM
Chart B-3 Low or High Ignition Voltage (DTC 15 (Flash out) / C0277, 0278 (Serial
communications))
StepActionYe sNo
1Is the battery voltage normal? (Battery capacity check)
Go to Step 2
Charge or
replace battery.
Go to
Step 2
21. Turn the key off.
2. Disconnect coil integrated module connector.
3. Turn the key on.
Is the voltage between coil integrated module connector (C-6)
terminals 1 and 7, higher than 10V?Check harness
connector for
suspected
disconnection
Fault found:
Repair, and
perform system
self-check
No fault found:
replace EHCU.
Go to
Step 3
Repair harness or
connector.
Go to
Step 3
31. Reconnect all components, ensure all components are
properly mounted.
2. Clear diagnostic trouble code.
Was this step finished?
Repeat the ªBasic
diagnostic flow
chartº
Go to Step 3
Chart B-4 Excessive Dump Time (DTC 17 (Flash out) / C0269 (Serial communications))
StepActionYe sNo
1Check for anything causing extended ABS activation, such as
locked brakes or an erratic speed sensor signal.
Was a problem found?
Repair or
Replace
Go to Step 2
21. The key turned off.
2. Replace EHCU.
3. Reconnect all components, ensure all components are
properly mounted.
Was this step finished?
Repeat the ªBasic
diagnostic flow
chartº
Go to Step 2
Chart B-5 Excessive Isolation Time (DTC 18 (Flash out) / C0274 (Serial communications))
StepActionYe sNo
1Check for anything causing extended ABS activation, such as
locked brakes or an erratic speed sensor signal.
Was a problem found?
Repair or
Replace
Go to Step 2
21. The key turned off.
2. Replace EHCU.
3. Reconnect all components, ensure all components are
properly mounted.
Was this step finished?
Repeat the ªBasic
diagnostic flow
chartº
Go to Step 2
Page 660 of 2100

5A±41
BRAKE CONTROL SYSTEM
Chart B-6 G-Sensor Output Failure (DTC 21 (Flash out) / C0276 (Serial communications))
StepActionYe sNo
11. Turn the key off.
2. Replace EHCU.
3. Reconnect all components, ensure all components are
properly mounted.
Was this step finished?
Repeat the ªBasic
diagnostic flow
chartº
Go to Step 1
Chart B-7 Brake Switch Failure (DTC 22 (Flash out) / C0281 (Serial communications))
StepActionYe sNo
1Is the stop light actuated when the brake pedal is depressed?Go to Step 2Go to Step 4
21. Turn the key off.
2. Disconnected coil integrated module connector.
Is the check voltage between coil integrated module connector
(C-6) terminals 13 to 7 when brake pedal is depressed the battery
voltage?
Go to Step 3
Harness between
brake SW and
coil integrated
module is faulty.
Go to
Step 6
3Is the check that pins C-5 connector 2, and C-6 connector 7 have
good ground?Check harness /
connector for
disconnection
Fault found:
Repair, and
perform system
self-check.
No fault found:
replace EHCU.
Go to
Step 6
Repair.
Go to
Step 6
4Is stop light fuse normal?
Go to Step 5
Replace.
Go to
Step 6
5Is brake SW normal?Abnormal
harness in stop
light circuit.
Repair the
harness.
Go to
Step 6
Replace.
Go to
Step 6
61. Reconnect all components, ensure all components are
properly mounted.
2. Clear diagnostic trouble code.
Was this step finished?
Repeat the ªBasic
diagnostic flow
chartº
Go to Step 6
Page 661 of 2100

5A±42BRAKE CONTROL SYSTEM
Chart B-8 2WD Controller in 4WD Vehicle Controller (DTC 13 (Flash out) / C0285 (Serial
communications)), 4WD State Input Signal Failure (DTC 24 (Flash out) / C0282 (Serial
communications))
StepActionYe sNo
1Remove coil integrated module connector.
Is the coil integrated module connector (C-6) terminal 8 line
normally?
Go to Step 2
Repair.
Go to
Step 3
2Is the TOD control unit normally?
Replace EHCU.
Go to
Step 3
Replace TOD
control unit.
Go to
Step 3
31. Reconnect all components, ensure all components are
properly mounted.
2. Clear diagnostic trouble code.
Was this step finished?
Repeat the ªBasic
diagnostic flow
chartº
Go to Step 3
Chart B-9 Pump Motor Failure (DTC 32 (Flash out) / C0267, C0268 (Serial
communications))
StepActionYe sNo
11. Turn the key off.
2. Disconnect coil integrated module connector.
3. Measure the voltage between terminal 1 of the coil integrated
module connector (C-5) and body ground.
Is the voltage equal to the battery voltage?
Go to Step 2
Repair
fuse/harness
between battery
and coil
integrated
module connector
(C-5) terminal 1.
Go to
Step 5
2Is the harness from the hydraulic unit connected to the coil
integrated module connector?
Go to Step 3
Connect to the
connector.
Go to
Step 3
3Is the hydraulic unit harness in good condition?
Go to Step 4
Replace EHCU.
Go to
Step 5
4Is the resistance of hydraulic unit connector terminals 1 and 2
between 0.2 and 1.0 ohms?Replace EHCU.
Go to
Step 5
Replace EHCU.
Go to
Step 5
51. Reconnect all components, ensure all components are
properly mounted.
2. Clear diagnostic trouble code.
Was this step finished?
Repeat the ªBasic
diagnostic flow
chartº
Go to Step 5
Page 662 of 2100

5A±43
BRAKE CONTROL SYSTEM
Chart B-10 EHCU Valve Relay Failure (DTC 35 (Flash out) / C0265, C0266 (Serial
communications))
StepActionYe sNo
11. Turn the key off.
2. Disconnect coil integrated module connector.
3. Measure the voltage between terminal 1 of the coil integrated
module connector (C-5) and body ground.
Is the voltage equal to the battery voltage?
Replace EHCU.
Go to
Step 2
Repair fuse and
harness between
coil integrated
module connector
(C-5) terminal 1
and battery.
Go to
Step 2
21. Reconnect all components, ensure all components are
properly mounted.
2. Clear diagnostic trouble code.
Was this step finished?
Repeat the ªBasic
diagnostic flow
chartº
Go to Step 2
Chart B-11 FL Isolation Solenoid Coil Failure (DTC 41 (Flash out) / C0245, C0247 (Serial
communications))
StepActionYe sNo
1Was the ªEHCU Connector Pin±out Checksº performed?
Go to Step 2
Go to ªEHCU
Connector
Pin±out Checks.º
21. Turn the key switch to off.
2. Disconnect the 2±way EHCU connector (C±5) from the
EHCU.
3. Inspect the connector for damage or corrosion.
Is the connector free from damage or corrosion?
Go to Step 3
Repair the
connector.
Repeat the ªBasic
Diagnostic Flow
Chart.º
31. Replace the Coil Integrated Module.
2. Reconnect all components, ensure all components are
properly mounted.
Was this step finished?
Repeat the ªBasic
diagnostic flow
chartº
Go to Step 3
Chart B-12 FL Dump Solenoid Coil Failure (DTC 42 (Flash out) / C0246, C0248 (Serial
communications))
StepActionYe sNo
1Was the ªEHCU Connector Pin±out Checksº performed?
Go to Step 2
Go to ªEHCU
Connector
Pin±out Checks.º
21. Turn the key switch to off.
2. Disconnect the 2±way EHCU connector (C±5) from the
EHCU.
3. Inspect the connector for damage or corrosion.
Is the connector free from damage or corrosion?
Go to Step 3
Repair the
connector.
Repeat the ªBasic
Diagnostic Flow
Chart.º
31. Replace the Coil Integrated Module.
2. Reconnect all components, ensure all components are
properly mounted.
Was this step finished?
Repeat the ªBasic
diagnostic flow
chartº
Go to Step 3
Page 663 of 2100

5A±44BRAKE CONTROL SYSTEM
Chart B-13 FR Isolation Solenoid Coil Failure (DTC 43 (Flash out) / C0241, C0243 (Serial
communications))
StepActionYe sNo
1Was the ªEHCU Connector Pin±out Checksº performed?
Go to Step 2
Go to ªEHCU
Connector
Pin±out Checks.º
21. Turn the key switch to off.
2. Disconnect the 2±way EHCU connector (C±5) from the
EHCU.
3. Inspect the connector for damage or corrosion.
Is the connector free from damage or corrosion?
Go to Step 3
Repair the
connector.
Repeat the ªBasic
Diagnostic Flow
Chart.º
31. Replace the Coil Integrated Module.
2. Reconnect all components, ensure all components are
properly mounted.
Was this step finished?
Repeat the ªBasic
diagnostic flow
chartº
Go to Step 3
Chart B-14 FR Dump Solenoid Coil Failure (DTC 44(Flash out) / C0242, C0244 (Serial
communications))
StepActionYe sNo
1Was the ªEHCU Connector Pin±out Checksº performed?
Go to Step 2
Go to ªEHCU
Connector
Pin±out Checks.º
21. Turn the key switch to off.
2. Disconnect the 2±way EHCU connector (C±5) from the
EHCU.
3. Inspect the connector for damage or corrosion.
Is the connector free from damage or corrosion?
Go to Step 3
Repair the
connector.
Repeat the ªBasic
Diagnostic Flow
Chart.º
31. Replace the Coil Integrated Module.
2. Reconnect all components, ensure all components are
properly mounted.
Was this step finished?
Repeat the ªBasic
diagnostic flow
chartº
Go to Step 3
Chart B-15 Rear Isolation Solenoid Coil Failure (DTC 45 (Flash out) / C0251, C0253 (Serial
communications))
StepActionYe sNo
1Was the ªEHCU Connector Pin±out Checksº performed?
Go to Step 2
Go to ªEHCU
Connector
Pin±out Checks.º
21. Turn the key switch to off.
2. Disconnect the 2±way EHCU connector (C±5) from the
EHCU.
3. Inspect the connector for damage or corrosion.
Is the connector free from damage or corrosion?
Go to Step 3
Repair the
connector.
Repeat the ªBasic
Diagnostic Flow
Chart.º
31. Replace the Coil Integrated Module.
2. Reconnect all components, ensure all components are
properly mounted.
Was this step finished?
Repeat the ªBasic
diagnostic flow
chartº
Go to Step 3