oil level ISUZU AXIOM 2002 Service Workshop Manual

7A±19 AUTOMATIC TRANSMISSION (4L30±E)
Chart 13: Shudder Only During Torque Converter Clutch (TCC) Applying
StepActionYe sNo
11. TCC shudder is one of the most commonly misdiagnosed
conditions in an automatic transmission. The key to
diagnosing TCC shudder is to note when it happens and under
what conditions. Once the TCC has been fully applied, it is
nearly impossible to make it shudder. TCC shudder (short
burst of noise normally less than 1 second) will only occur
during clutch applying. It is not a steady state condition.
2. Drive until whole drivetrain is at normal operating temperature.
± On 4WD vehicles, the test must be performed with transfer
case selector lever in ª2Hº position.
± Shudder is a short burst of noise normally less than 1 second
in duration, and can be induced by the following maneuver:
3. From coast condition at 50 mph in ªDº range (Normal mode),
depress the throttle to 1/4-1/3 throttle. If present, shudder will
occur within 5 seconds together with TCC application.(The
scan tool may be used to determine the exact time of TCC
applying)
Was the problem found?
Replace
transmission fluid
and filter (remove
both pans) and
flush cooler lines.
Replace
converter
assembly and
O-ring on turbine
shaft
Perform
mechanical
inspection of
other drivetrain
components.
Chart 14: Possible Causes Of Transmission Noise
CAUTION: Before checking transmission for what
is believed to be transmission noise, ensure
presence and positioning of insulating plugs, pads
etc. Also make sure that noise does not come from
other drivetrain components.
Condition
Possible causeCorrection
Whine or BuzzOil level lowFill with ATF, check for external
leaks.
Plugged or restricted oil filterInspect oil filter.
Replace oil filter or ATF as necessary.
Damaged oil filter gasketReplace oil filter gasket.
Knocking noise from front of
transmission
Loose bolts (Converter to flex plate)Tighten to specifications.
transmission.Cracked or broken flex plateReplace flex plate.
Converter damagedReplace converter.
Knocking noise while driving, mostly
on acceleration.Transmission mount loose or brokenTighten mount bolts or replace
transmission mount.
Cooler line mounts loose or brokenTighten or replace cooler line
mounts.
Cooler lines touching body or frameRepair or replace as necessary.
Knocking noise when vehicle is
stationary
Loose flex plate mounting boltsTighten to specifications.
stationary.Cracked or broken flex plateReplace flex plate.
Damaged converterReplace converter.

7A±20
AUTOMATIC TRANSMISSION (4L30±E)
Chart 15a: Possible Causes of Low Line Pressure
StepActionYe sNo
1Check oil level.
Was the problem found?
Fill with ATFGo to Step 2
2Check for defective throttle position sensor.
Was the problem found?Replace throttle
position sensor
Go to Step 3
3Check for plugged, loose, or damaged oil filter (79).
Was the problem found?Inspect oil filter,
tighten bolts or
replace oil filter
(79)
Go to Step 4
4Check for a stuck force motor plunger (404). (Adapter case valve
body)
Was the problem found?Replace force
motor plunger
(404)
Go to Step 5
5Check for a stuck feed limit valve (412). (Adapter case valve body)
Was the problem found?Replace feed limit
valve (412)
Go to Step 6
6Check for loose converter bolts (4 & 5).
Was the problem found?Tighten converter
bolts (4 & 5)
Go to Step 7
7Check for a stuck pressure regulator valve (217). (Oil pump)
Was the problem found?Replace pressure
regulator valve
(217)
Go to Step 8
8Check for a stuck boost valve (213).(Oil pump)
Was the problem found?Replace boost
valve (213)
Go to Step 9
9Check for blocked intermediate oil passages to pressure
regulator valve. (Oil pump)
Was the problem found?
Replace oil pumpGo to Step 10
10Check for defective oil pump (9, 201, 202 & 228).
Was the problem found?
Replace oil pumpGo to Step 11
11Check for internal leaks.
± Check balls missing or out of location in valve bodies
± Seals cut or damaged
± Gaskets defective, etc.
Was the problem found?Install balls, or
correct ball
location
Replace seals
Replace gaskets
Ð

7A±22
AUTOMATIC TRANSMISSION (4L30±E)
Chart 16: Possible Causes Of
Transmission Fluid Leaks
Before attempting to correct an oil leak, the actual source
of the leak must be determined. In many cases, the
source of the leak may be difficult to determine due to
ªwind flowº around the engine and transmission.
The suspected area should be wiped clean before in-
specting for the source of the leak.Oil leaks around the engine and transmission are gener-
ally carried toward the rear of the vehicle by the air
stream. In determining the source of an oil leak, the fol-
lowing two checks should be made:
1. With the engine running, check for external line
pressure leaks.
2. With the engine off, check for oil leaks due to the
raised oil level caused by drainback of converter oil
into the transmission.
Possible Causes Of Fluid Leaks Due To Sealing Malfunction
240RX008
Legend
(1) Electrical Connector (Main Case) Seal
(2) Transmission Vent (Breather)
(3) Speed Sensor O±Ring
(4) Extension (Adapter) Lip Seal
(5) Extension (Adapter) to Main Case Gasket
(6) Overfill and Oil Drain Screws Gasket
(7) Oil Pan Gasket (Main Case)
(8) Selector Shaft Seal(9) Oil Cooler Connectors (2)
(10) Oil Pan Gasket (Adapter Case)
(11) Converter housing attaching bolts not correctly
torqued
(12) Converter Housing Lip Seal
(13) Line Pressure Tap Plug
(14) Electrical Connector (Adapter Case) Seal
(15) Adapter Case Seal Rings (2)

7A±23 AUTOMATIC TRANSMISSION (4L30±E)
Stall Test
The stall test allows you to check the transmission for
internal abrasion and the one way clutch for slippage.
Torque converter performance can also be evaluated.
The stall test results together with the road test results will
identify transmission components requiring servicing or
adjustment.
Stall Test Procedure:
1. Check the level of the engine coolant, the engine oil,
and the automatic transmission fluid. Replenish if
necessary.
2. Block the wheels and set the parking brake.
3. Connect a tachometer to the engine.
4. Start the engine and allow it to idle until the engine
coolant temperature reaches 70 ± 80
C (158 ±
176
F).
5. Hold the brake pedal down as far as it will go.
6. Place the selector in the ªDº range.
7. Gradually push the accelerator pedal to the floor.
The throttle valve will be fully open.
Note the engine speed at which the tachometer
needle stabilizes.
Stall Speed : 2,100 +150 rpm
NOTE: Do not continuously run this test longer than 5
seconds.
8. Release the accelerator pedal.
9. Place the selector in the ªNº range.
10. Run the engine at 1,200 rpm for one minute.
This will cool the transmission fluid.
11. Repeat Steps 7 ± 10 for the ª3º, ª2º, ªLº and ªRº
ranges.
Line Pressure Test
The line pressure test checks oil pump and control valve
pressure regulator valve function. It will also detect oil
leakage.
Line Pressure Test Procedure:
1. Check the level of the engine coolant, the engine oil,
and the automatic transmission fluid.
Replenish if required.
2. Block the wheels and set the parking brake.
3. Remove the pressure detection plug at the left side of
the transmission case.
Set J±29770±A pressure gauge and adapter to the
pressure detection plug hole.
241RS001
4. Start the engine and allow it to idle until the engine
coolant temperature reaches 70 ± 80
C (158 ±
176
F).
5. Hold the brake pedal down as far as it will go.
6. Place the selector in the ªDº range.
7. Note the pressure gauge reading with the engine
idling.
8. Gradually push the accelerator pedal to the floor. The
throttle valve will be fully open.
Note the pressure gauge reading with the accelerator
pedal fully depressed.
NOTE: Do not continuously run this test longer than 5
seconds.
9. Release the accelerator pedal.
10. Place the selector in the ªNº range.
11. Run the engine at 1,200 rpm for one minute.
This will cool the transmission fluid.
12. Repeat Steps 7 ± 11 for the ª3º, ª2º, ªLº, and ªRº
ranges.
13. Install a pressure detection plug to the transmission
case, applying recommended thread locking agent
(LOCTITE 242) or its equivalent to thread of plug.
Make sure that thread is cleaned before applying
locking agents.
14. Tighten the pressure detection plug to the specified
torque.
Torque: 9 ± 14N´m (7 ± 10lb ft)

TRANSMISSION CONTROL SYSTEM (4L30±E)7A1±37
DTC P0712 Transmission Fluid Temperature (TFT) Sensor Circuit Low Input
StepActionYe sNo
1Were you sent here from the ªPowertrain On±Board Diagnostic
(OBD) System Checkº?
Go to Step 2
Go to OBD
System Check
Refer to
Driveability and
Emissions in
Engine section
2Perform the transmission fluid checking procedure. Refer to
Checking Transmission Fluid Level and Condition in Automatic
Transmission (4L30±E) section
Was the fluid checking procedure performed?
Go to Step 3
Refer to
Checking
Transmission
Fluid Level and
Condition in
Automatic
Transmission
(4L30±E) section
31. Install the scan tool.
2. With the engine ªoffº, turn the ignition switch ªonº.
NOTE: Before clearing DTC(s), use the scan tool to record ªFreeze
Frameº and ªFailure Recordsº for reference, as data will be lost
when the ªClear Infoº function is used.
3. Record the DTC ªFreeze Frameº and ªFailure Recordsº.
Does the scan tool display a TFT sensor signal voltage less than
0.4 volts?
Go to Step 4
Go to Diagnostic
Aids
41. Turn the ignition ªoffº.
2. Disconnect the transmission 7±way connector E±42.
3. Turn the ignition ªonº.
Does the TFT signal voltage change to match the voltage 4.92
volts?
Go to Step 5Go to Step 10
5Using the J39200 DVOM, measure the resistance between
terminals E42±4(F) and E42±1(E).
Is the resistance within specifications? (See Transmission Fluid
Temperature (TFT) Sensor Specifications.)
Go to Diagnostic
Aids
Go to Step 6
61. Disconnect the transmission 7±way connector E±42.
2. Using the J39200 DVOM, measure the resistance between
terminals E42±4(F) and E42±1(E).
Is the resistance within specifications? (See Transmission Fluid
Temperature (TFT) Sensor Specifications.)
Go to Diagnostic
Aids
Go to Step 7
71. Remove the transmission oil pan. Refer to Transmission Oil
Temperature Sensor (Main Case) in Automatic Transmission
(4L30±E) section.
2. Check the internal wiring harness for a short to ground.
Was a problem found?
Go to Step 9Go to Step 8
81. Disconnect the internal wiring harness at the TFT sensor.
2. Measure the resistance of the TFT sensor.
Is the resistance within specifications? (See Transmission Fluid
Temperature (TFT) Sensor Specifications.)
Go to Diagnostic
Aids
Go to Step 9
9Replace the TFT Sensor.
Is the replacement complete?
Go to Step 13Ð
10Check circuit RED/BLK for a short to ground.
Was a problem found?
Go to Step 13Go to Step 11

7A1±40
TRANSMISSION CONTROL SYSTEM (4L30±E)
DTC P0713 Transmission Fluid Temperature (TFT) Sensor Circuit High Input
StepActionYe sNo
1Were you sent here from the ªPowertrain On±Board Diagnostic
(OBD) System Checkº?
Go to Step 2
Go to OBD
System Check
Refer to
Driveability and
Emission in
Engine section
2Perform the transmission fluid checking procedure.
Refer to
Checking Transmission Fluid Level and Condition in
Automatic Transmission (4L30±E) section.
Was the fluid checking procedure performed?
Go to Step 3
Refer to
Checking
Transmission
Fluid Level and
Condition in
Automatic
Transmission
(4L30±E) section
31. Install the scan tool.
2. With the engine ªoffº, turn the ignition switch ªonº.
NOTE: Before clearing DTC(s), use the scan tool to record ªFreeze
Frameº and ªFailure Recordsº for reference, as data will be lost
when the ªClear Infoº function is used.
3. Record the DTC ªFreeze Frameº and ªFailure Recordsº.
Does the scan tool display a TFT sensor signal voltage greater
than 4.86 volts?
Go to Step 4
Go to Diagnostic
Aids
41. Turn the ignition ªoffº.
2. Disconnect the transmission 7±way connector E±42.
3. Install a fused jumper wire from terminal E42±4(F) to
E42±1(E) on the engine harness.
4. Turn the ignition ªonº.
Does the TFT signal voltage drop to less than 0.4 volts?
Go to Step 5Go to Step 10
51. Turn the ignition ªoffº.
2. Using the J39200 DVOM, measure the resistance between
terminals E42±4(F) and E42±1(E).
Is the resistance within specifications? (See Transmission Fluid
Temperature (TFT) Sensor Specifications.)
Go to Diagnostic
Aids
Go to Step 6
61. Disconnect the transmission 7±way connector E±42.
2. Using the J39200 DVOM, measure the resistance between
terminals E42±4(F) and E42±1(E).
Is the resistance within specifications? (See Transmission Fluid
Temperature (TFT) Sensor Specifications.)
Go to Diagnostic
Aids
Go to Step 7
71. Remove the transmission oil pan.
2. Check the internal wiring harness for an open. Refer to
Transmission Oil Temperature Sensor (Main Case) in
Automatic Transmission (4L30±E) section.
Was a problem found and corrected?Go to Step 14Go to Step 8
81. Disconnect the internal wiring harness at the TFT sensor.
2. Measure the resistance of the TFT sensor.
Is the resistance within specifications? (See Transmission Fluid
Temperature (TFT) Sensor Specifications.)
Go to Diagnostic
Aids
Go to Step 9
9Replace TFT sensor. Refer to Transmission Oil Temperature
Sensor (Main Case) in Automatic Transmission (4L30±E) section.
Is the replacement complete?Go to Step 14Ð