horn ISUZU AXIOM 2002 Service Repair Manual

1A±40
HEATING, VENTILATION AND AIR CONDITIONING (HVAC)
Condenser Assembly
Condenser Assembly and Associated Parts
875R200022
Legend
(1) Refrigerant Line
(2) Pressure Switch Connector
(3) Condenser & Receiver Tank Assembly
(4) Condenser Air Guide
(5) Front Bumper Assembly(6) Engine Hood Front End W/Engine Hood Lock
& Bumper Stay
(7) Front Center Bumper Retainer
(8) Front Side Bumper Retainer (RH)
(9) Head Light (R/LH)
(10) Front Side Turn Signal Light (R/LH)
(11) Horn (R/LH)
Removal
1. Disconnect the battery ground cable.
2. Discharge and recover refrigerant.

Refer to
Refrigerant Recovery in this section.
3. Remove front bumper assembly.

Refer to the
Front Bumper in Body Structure
section.
4. Remove front center bumper retainer.
5. Remove front side bumper retainer (RH).
6. Remove condenser air guide.
7. Remove engine hood front end with engine hood lock
& bumper stay.

Apply setting mark to the engine hood lock fixing
position before removing it.

HEATING, VENTILATION AND AIR CONDITIONING (HVAC)
1A±41
8. Remove horn (R/LH).
9. Remove front side turn signal light (R/LH).
10. Remove head light (R/LH).
11. Disconnect pressure switch, ambient sensor and
condenser fan connector.
12. Disconnect refrigerant line.

When removing the line connector, the connecting
part should immediately be plugged or capped to
prevent foreign matter from being mixed into the
line.
13. Remove condenser & receiver tank assembly.

Handle with care to prevent damaging the
condenser or radiator fin.
Installation
1. Install condenser & reciver tank assembly.

If installing a new condenser, be sure to add 30cc
(1.0 fl. oz.) of new compressor oil to a new one.

Tighten the condenser fixing bolts to the specified
torque.
Torque: 6 Nwm (52 lb in)
2. Connect refrigerant line.

Tighten the inlet line connector fixing bolt to the
specified torque.
Torque: 15 Nwm (11 lb ft)

Tighten the outlet line connector fixing bolt to the
specified torque.
Torque: 6 Nwm (52 lb in)

O-rings cannot be reused. Always replace with new
ones.

Be sure to apply new compressor oil to the O-rings
when connecting the refrigerant line.
3. Connect pressure switch, ambient sensor and
condenser fan connector.
4. Install head light (R/LH).
5. Install front side turn signal light (R/LH).
6. Install horn (R/LH).
7. Install engine hood front end with engine hood lock &
bumper stay.

Align the setting mark when installing.
8. Install condenser air guide.
9. Install front side bumper retainer (RH).
10. Install front center bumper retainer.
11. Install front bumper assembly.

1A±42
HEATING, VENTILATION AND AIR CONDITIONING (HVAC)
Condenser Fan Motor
Condenser Fan Motor and Associated Parts
875R200016
Legend
(1) Condenser Fan Assembly
(2) Condenser Air Guide
(3) Front Bumper Assembly(4) Condenser Fan Motor
(5) Shroud
(6) Fan
(7) Horn (RH)
Removal
1. Disconnect the battery ground cable.
2. Remove the front bumper assembly.

Refer to the
Front Bumper in Body Structure
section.
3. Remove the condenser air guide.
4. Remove the horn (RH).
5. Remove the condenser fan assembly.

Disconnect the fan motor connector and remove
the 3 fixing bolts.
6. Remove the shroud.

Remove the 3 fixing nuts.

Loosen the condenser fixing nut and disconnect the
fan motor connector from bracket.
7. Remove the fan.

Remove the fan fixing C-ring and plate.
8. Remove the condenser fan motor.
Installation
To install, follow the removal steps in the reverse order,
noting the following point.
1. Route the fan motor harness in its previous position,
and fix it securely with clip and bracket.

1A±122
HEATING, VENTILATION AND AIR CONDITIONING (HVAC)
In Car Sensor
865R200001
Legend
(1) Meter Cluster
(2) In Car Sensor
Removal
1. Disconnect the battery ground cable.
2. Remove the meter cluster.

Refer to
Instrument Panel Assembly in Body
Structure section.
3. Remove the in car sensor.
Installation
To install, follow the removal step in the reverse order.
Ambient Sensor
875R200018
Legend
(1) Ambient Sensor
(2) Ambient Sensor Connector
(3) Horn (LH)
Removal
1. Disconnect the battery ground cable.
2. Remove the horn (LH).
3. Disconnect the ambient sensor connector.
4. Remove the ambient sensor.
Installation
To install, follow the removal step in the reverse order.

POWER±ASSISTED STEERING SYSTEM2A±31
Inflator Module
Inflator Module and Associated Parts
827RW071
Legend
(1) Horn Lead
(2) SRS Connector(3) Fixing Bolt
(4) Inflator Module
Removal
1. Turn the steering wheel so that the vehicle's wheels
are pointing straight ahead.
2. Turn the ignition switch to ªLOCKº.
3. Disconnect the battery ª±º terminal cable, and wait at
least 5 minutes.
4. Disconnect the yellow 2-way SRS connector located
under the steering column.
5. Loosen the inflator module fixing bolt from behind the
steering wheel assembly using a TORX) driver or
equivalent until the inflator module can be released
from steering assembly .
827RW070

2A±32
POWER±ASSISTED STEERING SYSTEM
6. Disconnect the yellow 2-way SRS connector and
horn lead located behind the inflator module.
827RW073
7. Remove inflator module.
Inspection and Repair
WARNING: T H E I N F L AT O R M O D U L E S H O U L D
ALWAYS BE CARRIED WITH THE TRIM COVER
AWAY FROM YOUR BODY AND SHOULD ALWAYS
BE LAID ON A FLAT SURFACE WITH THE
URETHANE SIDE UP. THIS IS NECESSARY
BECAUSE FREE SPACE IS PROVIDED TO ALLOW
THE AIR CUSHION TO EXPAND IN THE UNLIKELY
EVENT OF ACCIDENTAL DEPLOYMENT.
OTHERWISE, PERSONAL INJURY MAY RESULT .
827RW072
The inflator module consists of a cover, air bag, inflator,
and retainer. Inspect the inflator module mainly for the
following:

Check for holes, cracks, severe blemishes and
deformation on the cover.

Check that the retainer is not deformed.

Check for defects such as damage and breakage in
the lead wire for the igniter.
Replace the inflator module if a defect is found during
inspection.
Installation
1. Install inflator module.
2. Support the module and carefully connect the module
connector and horn lead.
NOTE: Pass the lead wire through the tabs on the plastic
cover (wire protector) of inflator to prevent lead wire from
being pinched.
3. Tighten bolts to specified torque.
Torque: 9 N´m (78 lb in)
4. Connect the yellow 2-way SRS connector located
under the steering column.
5. Connect the battery ª±º terminal cable.
6. Set ignition to ªONº while watching warning light.
Light should flash 7 times and then go off. If lamp
does not operate correctly, refer to
Restraints section.

POWER±ASSISTED STEERING SYSTEM2A±33
Steering Wheel
Steering Wheel and Associated Parts
827RW069
Legend
(1) Horn Lead
(2) SRS Connector(3) Steering Wheel
(4) Steering Wheel Fixing Nut
(5) Inflator Module
CAUTION: Once the steering column is removed
from the vehicle, the column is extremely
susceptible to damage. Dropping the column
assembly on its end could collapse the steering shaft
or loosen the slide block which maintains column
rigidity. Leaning on the column assembly could
cause the jacket to bend or deform. Any of the above
damage could impair the column's collapsible
design. If it is necessary to remove the steering
wheel, use only the specified steering wheel puller.
Under no conditions should the end of the shaft be
hammered upon, as hammering could loosen the
slide block which maintains column rigidity.Removal
1. Turn the steering wheel so that the vehicle's wheels
are pointing straight ahead.
2. Turn the ignition switch to ªLOCKº.
3. Disconnect the battery ground cable, and wait at least
5 minutes.
4. Disconnect the yellow 2-way SRS connector located
under the steering column.

2A±34
POWER±ASSISTED STEERING SYSTEM
5. Loosen the inflator module fixing bolt from behind the
steering wheel assembly using a TORX) driver or
equivalent until the inflator module can be released
from steering assembly.
827RW070
6. Disconnect the yellow 2-way SRS connector located
behind the inflator module.
WARNING: T H E I N F L AT O R M O D U L E S H O U L D
ALWAYS BE CARRIED WITH THE TRIM COVER
AWAY FROM YOUR BODY AND SHOULD ALWAYS
BE LAID ON A FLAT SURFACE WITH THE
URETHANE SIDE UP. THIS IS NECESSARY
BECAUSE FREE SPACE IS PROVIDED TO ALLOW
THE AIR CUSHION TO EXPAND IN THE UNLIKELY
EVENT OF ACCIDENTAL DEPLOYMENT.
OTHERWISE, PERSONAL INJURY MAY RESULT.
827RW073
7. Disconnect horn lead.8. Remove steering wheel fixing nut.
9. Apply a setting mark (1) across the steering wheel
and shaft so parts can be reassembled in their original
position, then remove steering wheel.
430RW021
10. Move the front wheels to the straight ahead position,
then use steering wheel remover J±29752 to remove
the steering wheel.
CAUTION: Never apply force to the steering wheel
shaft using a hammer or other impact tools in an
attempt to remove the steering wheel. The steering
shaft is designed as an energy absorbing unit.
430RX005

POWER±ASSISTED STEERING SYSTEM2A±35
Installation
1. Install steering wheel by aligning the setting marks
made when removing.
CAUTION: Never apply force to the steering wheel
shaft using a hammer or other impact tools in an
attempt to remove the steering wheel. The steering
shaft is designed as an energy absorbing unit.
2. Tighten the steering wheel fixing nut to the specified
torque.
Torque: 34 N´m (25 lb ft)
3. Connect horn lead.
4. Support the module and carefully connect the SRS
connector.
NOTE: Pass the lead wire through the tabs on the plastic
cover (wire protector) of inflator to prevent lead wire from
being pinches.
5. Tighten bolts to specified torque.
Torque: 9 N´m (78 lb in)
6. Connect the yellow 2-way SRS connector located
under the steering column.
7. Connect the battery ª±º terminal cable.
8. Turn the ignition switch to the ªONº position and
observe the warning lamp. The lamp should flash 7
times. If the lamp does not operate correctly, refer to
Restraints section.

POWER±ASSISTED STEERING SYSTEM2A±37
7. Loosen the inflator module fixing bolt from behind the
steering wheel assembly using a TORX) driver or
equivalent until the inflator module can be released
from steering assembly. Disconnect the yellow 2-way
SRS connector and horn lead located behind the
inflator module, then remove inflator module.
827RW070
827RW073
WARNING: T H E I N F L AT O R M O D U L E S H O U L D
ALWAYS BE CARRIED WITH THE TRIM COVER
AWAY FROM YOUR BODY AND SHOULD ALWAYS
BE LAID ON A FLAT SURFACE WITH THE
URETHANE SIDE UP. THIS IS NECESSARY
BECAUSE FREE SPACE IS PROVIDED TO ALLOW
THE AIR CUSHION TO EXPAND IN THE UNLIKELY
EVENT OF ACCIDENTAL DEPLOYMENT.
OTHERWISE, PERSONAL INJURY MAY RESULT.
827RW072
8. Apply a setting mark (1) across the steering wheel
and shaft so parts can be reassembled in their original
position. Move the front wheels to the straight ahead
position, then use steering wheel remover J±29752 to
remove the steering wheel.
430RW021