sunroof ISUZU AXIOM 2002 Service Repair Manual

LIGHTING SYSTEM8A±1
AXIOM
BODY AND ACCESSORIES
CONTENTS
Lighting System 8A. . . . . . . . . . . . . . . . . . . . . . . . .
Wiper / Washer System 8B. . . . . . . . . . . . . . . . . .
Entertainment 8C. . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring System 8D. . . . . . . . . . . . . . . . . . . . . . . . . .
Meter and Gauge 8E. . . . . . . . . . . . . . . . . . . . . . . Body Structure 8F. . . . . . . . . . . . . . . . . . . . . . . . . .
Seats 8G. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Security and Locks 8H. . . . . . . . . . . . . . . . . . . . . .
Sunroof / Convertible Top 8I. . . . . . . . . . . . . . . .
Exterior / Interior Trim 8J. . . . . . . . . . . . . . . . . . . .
LIGHTING SYSTEM
CONTENTS
Service Precaution 8A±2. . . . . . . . . . . . . . . . . . . . . .
Headlight Bulb 8A±3. . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 8A±3. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A±3. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Headlight Assembly 8A±4. . . . . . . . . . . . . . . . . . . . .
Removal 8A±4. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A±4. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Headlight Adjustment 8A±4. . . . . . . . . . . . . . . . . .
Side Marker Light Bulb 8A±6. . . . . . . . . . . . . . . . . . .
Removal 8A±6. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A±6. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Taillight Bulb 8A±7. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 8A±7. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A±7. . . . . . . . . . . . . . . . . . . . . . . . . . . .
License Plate Light Bulb 8A±8. . . . . . . . . . . . . . . . . .
Removal 8A±8. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A±8. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stoplight Bulb 8A±8. . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal and Installation 8A±8. . . . . . . . . . . . . . .
High Mounted Stoplight Assembly 8A±9. . . . . . . . .
Removal 8A±9. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A±9. . . . . . . . . . . . . . . . . . . . . . . . . . . .
High Mounted Stoplight Bulb 8A±9. . . . . . . . . . . . . .
Removal 8A±9. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A±9. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Backup Light Bulb 8A±10. . . . . . . . . . . . . . . . . . . . . . .
Removal 8A±10. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A±10. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Turn Signal Light Bulb 8A±10. . . . . . . . . . . . . .
Removal and Installation 8A±10. . . . . . . . . . . . . . .
Rear Turn Signal Light Bulb 8A±11. . . . . . . . . . . . . .
Removal 8A±11. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A±11. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dome Light Bulb 8A±11. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8A±11. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A±11. . . . . . . . . . . . . . . . . . . . . . . . . . . . Map Light Bulb 8A±12. . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 8A±12. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A±12. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Courtesy Light Bulb 8A±12. . . . . . . . . . . . . . . . . . . . . .
Removal 8A±12. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A±12. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Luggage Room Light Bulb 8A±13. . . . . . . . . . . . . . . .
Removal 8A±13. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A±13. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shift Lever Illumination Light Bulb (A/T) 8A±13. . . .
Removal 8A±13. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A±13. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Vanity Mirror Illumination Light Bulb 8A±14. . . . . . . .
Removal 8A±14. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A±14. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Switch Unit Assembly Illumination
Light Bulb (Power/Winter & Intelligent
Suspension Switch) 8A±14. . . . . . . . . . . . . . . . . . . . .
Removal 8A±14. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A±14. . . . . . . . . . . . . . . . . . . . . . . . . . . .
TOD Switch Illumination Light Bulb 8A±15. . . . . . . .
Removal 8A±15. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A±15. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cruise Control Main Switch Illumination
Light Bulb 8A±15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 8A±15. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A±15. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Wiper and Washer Switch Illumination
Light Bulb 8A±16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 8A±16. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A±16. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seat Heater Switch Illumination Light Bulb 8A±16. .
Removal 8A±16. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A±16. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Starter Switch 8A±17. . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal and Installation 8A±17. . . . . . . . . . . . . . .
Lighting Switch (Combination Switch) 8A±17. . . . . .

8D±1
WIRING SYSTEM
AXIOM
BODY AND ACCESSORIES
WIRING SYSTEM
CONTENTS
Fuse, Relay and Diode 8D±2. . . . . . . . . . . . . . . . . . .
Relay / Fuse Box Location 8D±2. . . . . . . . . . . . . .
Relay / Fuse Box (Instrument Panel) 8D±3. . . . .
Relay / Fuse Box (Engine Room) 8D±4. . . . . . . .
Circuit Diagram 8D±5. . . . . . . . . . . . . . . . . . . . . . . . .
Fuse Block Circuit 8D±5. . . . . . . . . . . . . . . . . . . . .
Ground Location (Engine Room) 8D±6. . . . . . . .
Ground Location (Cabin) 8D±7. . . . . . . . . . . . . . .
Starter and Generator 8D±8. . . . . . . . . . . . . . . . . .
PCM±1 8D±9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PCM±2 8D±10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Headlight and Fog Light 8D±11. . . . . . . . . . . . . . . .
Turn, Hazard, Stop, Back Up, Horn and
A/T Shift Lock 8D±12. . . . . . . . . . . . . . . . . . . . . . . .
Dome Light, Luggage Room Light, Courtesy
Light, Spot Light, and Warning Buzzer 8D±13. . .
Power Window and Door Lock 8D±14. . . . . . . . . .
Alarm and Relay Control Unit 8D±15. . . . . . . . . . . Rear Wiper/Washer and Rear Defogger 8D±16. .
Audio, Clock, Cigarette Lighter and
ACC Socket 8D±17. . . . . . . . . . . . . . . . . . . . . . . . . .
MID 8D±18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Door Mirror 8D±19. . . . . . . . . . . . . . . . . . . . . . . . . . .
Meter 8D±20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Anti-theft with Keyless Entry 8D±21. . . . . . . . . . . .
Air Conditioning 8D±22. . . . . . . . . . . . . . . . . . . . . . .
ABS 8D±23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SRS±Air Bag 8D±24. . . . . . . . . . . . . . . . . . . . . . . . . .
Intelligent Suspension 8D±25. . . . . . . . . . . . . . . . . .
T.O.D 8D±26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sunroof 8D±27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Illumination Light 8D±28. . . . . . . . . . . . . . . . . . . . . .
Windshield Wiper and Washer 8D±29. . . . . . . . . .
Power Seat 8D±30. . . . . . . . . . . . . . . . . . . . . . . . . . .
Seat Heater 8D±31. . . . . . . . . . . . . . . . . . . . . . . . . . .

8D±27
WIRING SYSTEM
Sunroof
D08R200056

SUN ROOF/CONVERTIBLE TOP8I±1
AXIOM
BODY AND ACCESSORIES
SUNROOF/CONVERTIBLE TOP
CONTENTS
Service Precaution 8I±1. . . . . . . . . . . . . . . . . . . . . .
Sunroof Glass 8I±2. . . . . . . . . . . . . . . . . . . . . . . . . .
Sunroof Glass and Associated Parts 8I±2. . . . .
Removal 8I±2. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8I±3. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sunroof Deflector 8I±3. . . . . . . . . . . . . . . . . . . . . . .
Removal 8I±3. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8I±3. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sunshade 8I±4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembled View 8I±4. . . . . . . . . . . . . . . . . . . .
Removal 8I±4. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8I±5. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sunroof Frame Complete Assembly 8I±6. . . . . . . Sunroof Frame Complete Assembly and
Associated Parts 8I±6. . . . . . . . . . . . . . . . . . . . . .
Removal 8I±6. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8I±7. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sunroof Switch 8I±7. . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 8I±7. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8I±7. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sunroof Control Unit 8I±8. . . . . . . . . . . . . . . . . . . . .
Removal 8I±8. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8I±8. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sunroof Motor 8I±8. . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 8I±8. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8I±8. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Data and Specifications 8I±9. . . . . . . . . . . . .
Service Precaution
WARNING: THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT SYSTEM (SRS). REFER TO THE SRS
COMPONENT AND WIRING LOCATION VIEW IN
ORDER TO DETERMINE WHETHER YOU ARE
PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING. WHEN YOU
ARE PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING, REFER TO
THE SRS SERVICE INFORMATION. FAILURE TO
FOLLOW WARNINGS COULD RESULT IN POSSIBLE
AIR BAG DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specifications. Following these
instructions can help you avoid damage to parts and
systems.

8I±2SUN ROOF/CONVERTIBLE TOP
Sunroof Glass
Sunroof Glass and Associated Parts
665R200003
Legend
(1) Sunroof Weatherstrip
(2) Sunroof Glass
Removal
1. Tilt the sunroof and open the sunshade.
2. Disconnect the battery ground cable.
3. Pull out the front of sight shield (2).
4. Remove four sunroof glass fixing Torx screws (3) to
remove the sunroof glass (1).
665R200004

SUN ROOF/CONVERTIBLE TOP8I±3
Installation
1. Be sure to install the sunroof weatherstrip so that the
joint of the weatherstrip is on the rear side of the
vehicle.
2. Temporary install the glass to the sunroof frame.
3. Open and shut the sunroof four to five times to
position correctly the sunroof weatherstrip and the
glass in the longitudinal and latitudinal setting
positions.4. Adjust the setting position to flush the surface
between the roof panel and weatherstrip of sunroof
glass.
5. Tighten the sunroof glass fixing screws to the
specified torque.
Torque: 4 N´m (35 lb in)
6. Inspect the sunroof alignment after installing the
sunroof glass. Use the fixing screws to adjust the
sunroof if not aligned.
Sunroof Deflector
Removal
1. Open the sunroof.

Let a 5 mm (0.20 in) drill go through two blind rivets
(2) to disengage riveted portions.
2. Remove the sunroof deflector (1).
665R200001
Installation
To install, follow the removal steps in the reverse order.

8I±4SUN ROOF/CONVERTIBLE TOP
Sunshade
Disassembled View
665RW012
Legend
(1) Sunroof Glass
(2) Sight Shield(3) Sunshade Stopper
(4) Sunshade
Removal
1. Tilt the sunroof.
2. Disconnect the battery ground cable.
3. Remove the sunroof glass.

Refer to Sunroof Glass in this section.
4. Pull the sight shield upward using screwdriver.
665RW006

8I±6SUN ROOF/CONVERTIBLE TOP
Sunroof Frame Complete Assembly
Sunroof Frame Complete Assembly and Associated Parts
665R200005
Legend
(1) Sunroof Drain Hose(2) Sunroof Frame Complete Assembly
(3) Headlining
Removal
1. Disconnect the battery ground cable.
2. Remove the headlining.

Refer to Headlining in Exterior/Interior Trim section.

SUN ROOF/CONVERTIBLE TOP8I±7
3. Disconnect the sunroof drain hose at the sunroof
frame side as shown in the figure.
665RW010
4. Disconnect the sunroof harness connection.
5. Remove two sunroof frame assembly fixing nuts
(front side) and six fixing bolts from the frame
complete assembly, and then remove the sunroof
frame complete assembly.
NOTE: Be sure to remove the frame assembly while
supporting it.
Installation
1. Install the sunroof frame assembly.
2. After installing the frame assembly, loosen the
sunroof glass fixing nuts and adjust the sunroof glass
setting position.

Refer to Sunroof Glass in this section.
3. Install the sunroof drain hose.
4. Install the headlining.

Refer to Headlining in Exterior/Interior Trim section.
Sunroof Switch
Removal
1. Disconnect the battery ground cable.
2. Remove the sunroof switch (1).

Remove the switch by pushing the spring with the
tip of a screwdriver.

Disconnect the switch connector.
825R200021
Installation
To install, follow the removal steps in the reverse order.

8I±8SUN ROOF/CONVERTIBLE TOP
Sunroof Control Unit
Removal
1. Disconnect the battery ground cable.
2. Remove the headlining.

Refer to Headlining in Exterior/Interior Trim section.
3. Remove the sunroof control unit (1).

Disconnect two connectors.

Remove two screws.
665RW013
Installation
To install, follow the removal steps in the reverse order.
Sunroof Motor
Removal
1. Disconnect the battery ground cable.
2. Remove the headlining.

Refer to Headlining in Exterior/Interior Trim section.
3. Remove the sunroof motor (1).

Disconnect the connector.

Remove three nuts and two screws.
665RW014
Installation
To install, follow the removal steps in the reverse order.