power ISUZU TF SERIES 2004 Workshop Manual

6E-242 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Step Action Value (s) Yes No
19
Using the DVM and check the TPS or CMP sensor
power supply circuit.
1. Ignition "On", engine "Off".
2. Disconnect the TPS or CMP sensor connector.
3. Check the circuit for open or short to ground circuit.
Was the DVM indicated specified value?
E-62
E-68
VV




Approximately
5.0V
Go to Step 23
Go to Step 20
20
Repair the short to ground circuit between the ECM
and TPS or CMP sensor.
Was the problem solved?
- Verify repair Go to Step 23
21
Substitute a known good CKP sensor and recheck.
Was the problem solved?
- Go to Step 21 Go to Step 23
22
Replace the CKP sensor.
Was the problem solved?
- Verify repair Go to Step 23
23
Is the ECM programmed with the latest software
release?
If not, download the latest software to the ECM using
the "SPS (Service Programming System)".
Was the problem solved?
- Verify repair Go to Step 24
24
Replace the ECM.
Is the action complete?
IMPORTANT: The replacement ECM must be
programmed. Refer to section of the Service
Programming System (SPS) in this manual. Following
ECM programming, the immobilizer system (if
equipped) must be linked to the ECM. Refer to section
11 “Immobilizer System-ECM replacement” for the
ECM/Immobilizer linking procedure.
- Verify repair -

3.5L ENGINE DRIVEABILITY AND EMISSIONS 6E-247
Step Action Value (s) Yes No
11

Using the DVM and check the CMP sensor signal
circuit.
Breaker box is available:
1. Ignition "Off", engine "Off".
2. Install the breaker box as type A (ECM
disconnected).
Refer to 6E-95 page.
3. Disconnect the CMP sensor connector.
4. Check the circuit for open circuit.
Was the problem found?
E-62


B28
Breaker Box



Breaker box is not available:
1. Ignition "Off", engine "Off".
2. Disconnect the CMP sensor connector and ECM
connector.
3. Check the circuit for open circuit.
Was the problem found?
E-61(B)
E-62







-

Repair faulty
harness and
verify repair

Go to Step 12
12
Using the DVM and check the CMP sensor signal
circuit.
1. Ignition "On", engine "Off".
2. Disconnect the CMP sensor connector.
3. Check the circuit for short to power supply circuit.
Was the DVM indicated specified value?
E-62
V




Less than 1V
Go to Step 13
Repair faulty
harness and
verify repair

6E-248 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Step Action Value (s) Yes No
13
Using the DVM and check the CMP sensor ground
circuit.
1. Ignition "On", engine "Off".
2. Disconnect the CMP sensor connector .
3. Check the circuit for short to power supply circuit.
Was the DVM indicated specified value?
E-62
V




Less than 1V
Go to Step 14
Repair faulty
harness and
verify repair
14
Check the shield wire for open or short circuit.
Was the problem found?
- Verify repair Go to Step 15
15
Substitute a known good CMP sensor and recheck.
Was the problem solved?
- Go to Step 16 Go to Step 17
16
Replace the CMP sensor.
Was the problem solved?
- Verify repair Go to Step 17
17
Is the ECM programmed with the latest software
release?
If not, download the latest software to the ECM using
the "SPS (Service Programming System)".
Was the problem solved?
- Verify repair Go to Step 18
18
Replace the ECM.
Is the action complete?
IMPORTANT: The replacement ECM must be
programmed. Refer to section of the Service
Programming System (SPS) in this manual. Following
ECM programming, the immobilizer system (if
equipped) must be linked to the ECM. Refer to section
11 “Immobilizer System-ECM replacement” for the
ECM/Immobilizer linking procedure.
- Verify repair -

6E-256 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Step Action Value (s) Yes No
8
Using the DVM and check the ignition coil power
supply circuit.
1. Ignition "On", engine "Off".
2. Disconnect the ignition coil connector for the
affected cylinder.
3. Check the circuit for open circuit.
Was the DVM indicated specified value?
E-53/E-54/E-55/
E-56/E-57/E-58
V



10-14.5V
Go to Step 10
Go to Step 9
9
Repair the open or short to ground circuit between the
"IGN. COIL" (15A) and ignition coil for the affected
cylinder.
Is the action complete?
- Verify repair -
10
Using the DVM and check the ignition coil ground
circuit for the affected cylinder.
1. Ignition "On", engine "Off".
2. Disconnect the ignition coil connector for the
affected cylinder.
3. Check the circuit for short to power supply circuit.
Was the DVM indicated specified value?
E-53/E-54/E-55/
E-56/E-57/E-58
V



Less than 1V
Go to Step 11
Repair faulty
harness and
verify repair

6E-260 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Step Action Value (s) Yes No
4
Check for poor/faulty connection at the EGR valve or
ECM connector. If a poor/faulty connection is found,
repair as necessary.
Was the problem found?
E-60(A)
E-76





- Verify repair Go to Step 5
5
Using the DVM and check the EGR valve.
1. Ignition "Off", engine "Off".
2. Disconnect EGR valve connector.
3. Measure the resistance of EGR valve solenoid coil.
Does the tester indicate standard resistance?
EGR Valve





Apporoximately
8.3 at 20C
Go to Step 6
Go to Step 11
6
Inspect the EGR valve.
1. Remove the EGR valve from the engine.
2. Inspect the EGR valve whether there is any carbon
deposit on shaft.
If excessive carbon deposit is found, clean up the
EGR valve and inspect damage of the pintle and seat.
Was the problem found?
-
Verify repair or
Go to Step 11
Go to Step 7
7
Using the DVM and check the EGR valve solenoid
power supply circuit.
1. Ignition "On", engine "Off".
2. Disconnect the EGR valve connector.
3. Check the circuit for open circuit.
Was the DVM indicated specified value?
E-76
V




10-14.5 V
Go to Step 9
Go to Step 8

3.5L ENGINE DRIVEABILITY AND EMISSIONS 6E-265
Step Action Value (s) Yes No
6
Using the DVM and check the EGR valve position
sensor.
1. Ignition "Off", engine "Off".
2. Disconnect EGR valve connector.
3. Measure the resistance of EGR valve position
sensor.
Does the tester indicate standard resistance as shown
in the following table?
EGR Valve



EGR Valve









Measurement Terminal Resistance ()
2 – 3 Approximately 1.1k
3 – 4 Approximately 4.5k
2 - 4 Approximately 4.7k
Standard
resistance
Go to Step 7
Go to Step 10
7
Using the DVM and check the EGR valve position
sensor power supply circuit.
1. Ignition "On", engine "Off".
2. Disconnect the EGR valve connector.
3. Check the circuit for open or short to ground circuit.
Was the DVM indicated specified value?
E-76
V



Approximately
5.0V
Go to Step 9
Go to Step 8
8
Repair the open or short to ground circuit between the
ECM and EGR valve position sensor circuit.
Was the problem solved?
E-76


E-60(A)


- Verify repair Go to Step 12

6E-270 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Step Action Value (s) Yes No
6
Using the DVM and check the EGR valve position
sensor.
1. Ignition "Off", engine "Off".
2. Disconnect EGR valve connector.
3. Measure the resistance of EGR valve position
sensor.
Does the tester indicate standard resistance as shown
in the following table?
EGR Valve



EGR Valve









Measurement Terminal Resistance ()
2 – 3 Approximately 1.1k
3 – 4 Approximately 4.5k
2 - 4 Approximately 4.7k
Standard
resistance
Go to Step 7
Go to Step 12
7
Using the DVM and check the EGR position sensor
power supply circuit.
1. Ignition "On", engine "Off".
2. Disconnect the EGR valve connector.
3. Check the circuit for short to voltage circuit.
Was the DVM indicated specified value?
E-76
V



Approximately
5.0V
Go to Step 9
Go to Step 8
8
Repair the short to voltage circuit between the ECM
and EGR valve.
Was the problem solved?
E-76


E-60(A)


- Verify repair Go to Step 14

3.5L ENGINE DRIVEABILITY AND EMISSIONS 6E-271
Step Action Value (s) Yes No
9
Using the DVM and check the EGR position sensor
signal circuit.
1. Ignition "On", engine "Off".
2. Disconnect the EGR valve connector.
3. Check the circuit for short to power supply circuit.
Was the DVM indicated specified value?
E-76
V




Less than 1V
Go to Step 10
Repair faulty
harness and
verify repair
10
Using the DVM and check the EGR position sensor
ground circuit.
1. Ignition "On", engine "Off".
2. Disconnect the EGR valve connector.
3. Check the circuit for short to power supply circuit.
Was the DVM indicated specified value?
E-76
V




Less than 1V
Go to Step 11
Repair faulty
harness and
verify repair

6E-276 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Step Action Value (s) Yes No
4
Check for poor/faulty connection at the purge solenoid
valve or ECM connector. If a poor/faulty connection is
found, repair as necessary.
Was the problem found?
E-61(B)
E-66




- Verify repair Go to Step 5
5
Using the DVM and check the purge solenoid valve.
1. Ignition "Off", engine "Off".
2. Disconnect purge solenoid valve connector.
3. Measure the resistance of purge solenoid valve
coil.
Does the tester indicate standard resistance?
25 - 30
at
20C
Go to Step 6
Go to Step 9
6
Using the DVM and check the purge solenoid valve
power supply circuit.
1. Ignition "On", engine "Off".
2. Disconnect the purge solenoid valve connector.
3. Check the circuit for open circuit.
Was the DVM indicated specified value?
E-66
V




10-14.5V
Go to Step 8
Go to Step 7
7
Repair the open or short to ground circuit between the
"Engine" fuse (15A) and purge solenoid valve.
Is the action complete?
- Verify repair -

6E-282 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Step Action Value (s) Yes No
10

Using the DVM and check the VSS signal.
1. Ignition "On", vehicle "Run (lift up)".
2. Measure the VSS output voltage at sensor, meter,
immobilizer control unit (if equipped) and ECM.
Does the tester indicate specified value?

Measurement Position Voltage (V) (AC Range) If No Good
VSS terminal 3 & GND Go to Step 11
Meter B24 connector 9 & GND Go to Step 15
Meter B24 connector 10 & GND Go to Step 17Immobilizer control unit B68 connector 6 & GND
Approximately 6.0 V at 20km/h
Go to Step 18 Immobilizer control unit B68 connector 8 & GND Go to Step 20
ECM E-61 connector 32 & GND
Approximately 4.0 V at 20km/hGo to Step 21
If a oscilloscope is available, monitor the VSS signal.
Does the oscilloscope indicate correct wave form?

Vehicle Speed Sensor (VSS) Reference Wave Form








CH1
0V


CH2
0V




Measurement Terminal: CH1: ECM B32(+) / CH2: VSS 3(+)
GND(-)
Measurement Scale: CH1: 10V/div / CH2: 10V/div 50ms/div
Measurement Condition: Approximately 20km/h
Note: The vehicle is without immobilizer system,
CH1 signal is same as CH2.


-

Refer to
Diagnostic Aids
and Go to Step
25

Refer the table
11
Using the DVM and check the VSS power supply
circuit.

1. Ignition "On", engine "Off".
2. Disconnect the VSS connector.
3. Check the circuit for open or short to ground circuit.
Was the DVM indicated specified value?
E-44
V




10-14.5V
Go to Step 13
Go to Step 12