Pin ISUZU TROOPER 1998 Service Repair Manual
[x] Cancel search | Manufacturer: ISUZU, Model Year: 1998, Model line: TROOPER, Model: ISUZU TROOPER 1998Pages: 3573, PDF Size: 60.36 MB
Page 3546 of 3573

9J1±59
RESTRAINT CONTROL SYSTEM
DTC 45 Driver Pretensioner Loop Short To Ground
D09RW014
Circuit Description:
When the ignition switch is turned ªONº, the SDM will
perform tests to diagnose critical malfunctions within
itself. Upon passing these tests, ªIgnition 1º, and
pretensioner loop voltages are measured to ensure they
are within their respective normal voltage ranges.
The SDM monitors the voltage at ªDriver Belt Lowº
terminal ª22º and ªpassenger Belt Lowº terminal ª10º to
detect shorts to ground in the air bag assembly circuits.
DTC Will Set When:
Neither of the air bag and the pretensioner belt are open.
ªIgnition 1º is within the normal operating voltage range.
This test is run once each ignition cycle and ªContinuous
Monitoringº. Once these conditions are met and the
voltage at ªDriver Belt Lowº is below a specified value,
DTC 45 will set.
Action Taken:
SDM turns ªONº the ªAIR BAGº warning lamp and sets a
diagnostic trouble code.
DTC Will Clear When:
The malfunction is no longer occurring and the ignition is
turned ªOFFº.
DTC Chart Test Description:
Number(s) below refer to step number(s) on the
diagnostic chart:
2. This test determines whether the SDM is
malfunctioning
3. This test isolates the malfunction to one side of the
driver pretensioner assembly yellow 2±pin
connector at the base of the driver seat.
4. This test determines whether the malfunction is in
IB13±BLU/RED.
5. This test determines whether the malfunction is in
IB14±BLU/YEL.
Diagnostic Aids:
An intermittent condition is likely to be caused by a short
to ground in the driver pretensioner assembly circuit.
Inspect IB13±BLU/RED and IB14±BLU/YEL carefully for
cutting or chafing.
Page 3547 of 3573

RESTRAINT CONTROL SYSTEM 9J1±60
DTC 45 Driver Pretensioner Loop Short To Ground
StepActionYe sNo
1Was the ªSRS Diagnostic System Checkº performed?
Go to Step 2
Go to the ªSRS
Diagnostic
System Checkº
21. When measurements are requested in this chart use
5±8840±0285±0 DVM with correct terminal adapter from
5±8840±0385±0.
2. Ignition switch ªOFF.º
3. Connect scan tool data link connector. follow directions as
given in the scan tool operator's manual.
4. Ignition switch ªON.º
5. Read driver belt sense LO.
Is driver belt sense LO less than 1.5 volts?
Go to Step 3Go to Chart A
31. Ignition switch ªOFF.º
2. Disconnect driver pretensioner assembly yellow 2±pin
connector located at base of the driver seat, leave passenger
pretensioner assembly connected.
3. Connect SRS driver / passenger load tool 5±8840±2421±0
and appropriate adapter to driver pretensioner assembly
harness connector.
4. Ignition switch ªON.º
Is DTC 45 current?
Go to Step 4Go to Step 6
41. Ignition switch ªOFF.º
2. Disconnect SDM.
3. Disconnect SRS driver / passenger load tool.
4. Measure resistance on SDM harness connector ª21º to
terminal ª6º (ground).
Does 5±8840±0285±0 display ªOLº (infinite)?
Go to Step 5
Replace SRS
harness or repair
chassis harness
Go to Step 6
5Measure resistance on SDM harness connector from terminal
ª22º to terminal ª6º (ground).
Does 5±8840±0285±0 display ªOLº (infinite)?
Go to Chart A
Replace SRS
harness or repair
chassis harness
Go to Step 6
61. Reconnect all components ensure all component are properly
mounted.
2. Clear diagnostic trouble codes.
Was this step finished?
Go to the ªSRS
Diagnostic
System Checkº
Go to Step 6
Page 3548 of 3573

9J1±61
RESTRAINT CONTROL SYSTEM
DTC 46 Driver Pretensioner Loop Short To Voltage
D09RW014
Circuit Description:
When the ignition switch is turned ªONº, the SDM will
perform tests to diagnose critical malfunctions within
itself. Upon passing these tests, ªIgnition 1º, and
pretensioner loop voltages are measured to ensure they
are within their respective normal voltage ranges.
The SDM monitors the voltage at ªDriver Belt Lowº
terminal ª22º and ªPassenger Belt Lowº terminal ª10º to
detect shorts to B+ in the pretensioner assembly circuits.
DTC Will Set When:
ªIgnition 1º is in the normal operating voltage range. This
test is run once each ignition cycle and ªContinuous
monitoringº. Once these conditions are met and the
voltage at ªDriver Belt Lowº is above a specified value,
DTC 46 will set.
Action Taken:
SDM turns ªONº the ªAIR BAGº warning lamp and sets
DTC 46.
DTC Will Clear When:
The malfunction is no longer occurring and the ignition is
turned ªOFFº.
DTC Chart Test Description:
Number(s) below refer to step number(s) on the
diagnostic chart:
2. This test determines whether the SDM is
malfunctioning.
3. This test isolates the malfunction to one side of the
driver pretensioner assembly yellow 2±pin
connector at the base of the driver seat.
4. This test determines whether the malfunction is in
IB13±BLU/RED.
5. This test determines whether the malfunction is in
IB14±BLU/YEL.
Diagnostic Aids:
An intermittent condition is likely to be caused by a short
to B+ in the driver pretensioner assembly circuit. Inspect
IB13±BLU/RED and IB14±BLU/YEL carefully for cutting
or chafing. If the wiring pigtail of the driver pretensioner
assembly is damaged, the components must be
replaced. A careful inspection of IB13±BLU/RED and
IB14±BLU/YEL, including the driver pretensioner
assembly is essential to ensure that the replacement
SDM will not be damaged.
Page 3549 of 3573

RESTRAINT CONTROL SYSTEM 9J1±62
DTC 46 Driver Pretensioner Loop Short To Ignition
StepActionYe sNo
1Was the ªSRS Diagnostic System Checkº performed?
Go to Step 2
Go to the ªSRS
Diagnostic
System Checkº
21. When measurements are requested in this chart use
5±8840±0285±0 DVM with correct terminal adapter from
5±8840±0385±0.
Ignition switch ªOFF.º
Connect scan tool data link connector. follow directions as
given in the scan tool operator's manual.
2. Ignition switch ªON.º
3. Read driver belt sense LO .
Is driver belt sense LO more than 3.5 volts?
Go to Step 3Go to Chart A
31. Ignition switch ªOFF.º
2. Disconnect driver pretensioner assembly yellow 2±pin
connector at the base of the driver seat, leave passenger
pretensioner assembly connected.
3. Connect SRS driver /passenger load tool 5±8840±2421±0 and
appropriate adapter to driver pretensioner assembly harness
connector.
4. Ignition switch ªON.º
Is DTC 46 current?
Go to Step 4
Ignition switch
ªOFFº
Replace driver
pretensioner
assembly
Go to Step 6
41. Ignition switch ªOFF.º
2. Disconnect SDM.
3. Disconnect SRS driver /passenger load tool.
4. Measure resistance on SDM harness connector ª21º to
terminal ª12º (ignition).
Does 5±8840±0285±0 display ªOLº (infinite)?
Go to Step 5
Replace SRS
harness or repair
chassis harness
Go to Step 6
5Measure resistance on SDM harness connector from terminal
ª22º to terminal ª12º (ignition).
Does 5±8840±0285±0 display ªOLº (infinite)?
Go to Chart A
Replace SRS
harness or repair
chassis harness
Go to Step 6
61. Reconnect all components ensure all component are properly
mounted.
2. Clear diagnostic trouble codes.
Was this step finished?
Go to the ªSRS
Diagnostic
System Checkº
Go to Step 6
Page 3552 of 3573

10A±1
CRUISE CONTROL SYSTEM
CONTROL SYSTEM
CRUISE CONTROL SYSTEM
CONTENTS
Service Precaution 10A±1. . . . . . . . . . . . . . . . . . . . . .
General Description 10A±1. . . . . . . . . . . . . . . . . . . . .
Diagnosis 10A±2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Switch 10A±2. . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 10A±2. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 10A±2. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adjustment 10A±3. . . . . . . . . . . . . . . . . . . . . . . . . . .
Clutch Switch 10A±3. . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal and Installation 10A±3. . . . . . . . . . . . . . .
Adjustment 10A±3. . . . . . . . . . . . . . . . . . . . . . . . . . .
Starter Switch 10A±4. . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 10A±4. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 10A±4. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cruise Control Main Switch 10A±5. . . . . . . . . . . . . . . Removal 10A±5. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 10A±5. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cruise Control Switch (Combination Switch) 10A±5
Removal and Installation 10A±5. . . . . . . . . . . . . . .
Cruise Control Unit 10A±6. . . . . . . . . . . . . . . . . . . . . .
Removal 10A±6. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 10A±6. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cruise Actuator 10A±7. . . . . . . . . . . . . . . . . . . . . . . . .
Actuator Cable Diagram (LHD) 10A±7. . . . . . . . . .
Actuator Cable Diagram (RHD) 10A±7. . . . . . . . . .
Removal 10A±8. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 10A±8. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mode Switch 10A±8. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal and Installation 10A±8. . . . . . . . . . . . . . .
Service Precaution
WARNING: I F S O E Q U IPPED WITH A
SUPPLEMENTAL RESTRAINT SYSTEM (SRS),
REFER TO THE SRS COMPONENT AND WIRING
LOCATION VIEW IN ORDER TO DETERMINE
WHETHER YOU ARE PERFORMING SERVICE ON OR
NEAR THE SRS COMPONENTS OR THE SRS
WIRING. WHEN YOU ARE PERFORMING SERVICE
ON OR NEAR THE SRS COMPONENTS OR THE SRS
WIRING, REFER TO THE SRS SERVICE
INFORMATION. FAILURE TO FOLLOW WARNINGS
COULD RESULT IN POSSIBLE AIR BAG
DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.
CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specifications. Following these
instructions can help you avoid damage to parts and
systems.
General Description
The cruise control keeps the vehicle running at a fixed
speed until a signal canceling this fixed speed is received .
When the main switch ªAUTO CRUISEº is turned on with
the vehicle in the running mode, the battery voltage is
applied to the control unit. When a signal from the control
switch is input to the control unit while the vehicle is in this
state, the cruise control actuator is activated to operate
the system. Also, while the system is operating, the
ªAUTO CRUISEº indicator light in the meter assembly
lights up.
1. SET/COAST Switch Function
1.Set Function: When the SET/COAST switch is
pressed and released with the main switch on, the
speed at which the vehicle is running at that moment
is stored in the memory, and the vehicle automatically
runs at the stored speed.
2.Coast-down Function: When the SET/COAST
switch is kept on while the vehicle in running, the
vehicle decelerates during that time. The speed at
which vehicle is running when the control switch is
turned off is stored in the memory, and the vehicle
automatically returns to the stored speed.
3.Tap-down Function: When the SET/COAST switch
is turned on and off instantaneously while the vehicle
is running, the vehicle decelerates a mile for each
on/off operation. The vehicle speed at which the
vehicle was running when the SET/COAST was
turned off last is stored in the memory, and the vehicle
automatically returns to this stored speed.
Page 3573 of 3573

GENERAL INFORMATION 0A–1
SECTION 0A
GENERAL INFORMATION
CONTENTS
PAGE
General Repair Instructions...............................................0A– 2
How To Use This Manual.................................................0A– 3
Identification...........................................................0A– 6
Lifting Instructions......................................................0A– 8
Torque Specifications....................................................0A–10
Recommended Liquid Gasket.............................................0A–11
Recommended Thread Locking Agents.....................................0A–11
Abbreviations Charts....................................................0A–12
Service Precaution
WARNING: THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT SYSTEM (SRS). REFER TO THE SRS
COMPONENT AND WIRING LOCATION VIEW IN
ORDER TO DETERMINE WHETHER YOU ARE
PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING. WHEN YOU
ARE PERFORMING SERVICE ON OR NEAR THE
SRS COMPONENTS OR THE SRS WIRING, REFER
TO THE SRS SERVICE INFORMATION. FAILURE
TO FOLLOW WARNINGS COULD RESULT IN
POSSIBLE AIR BAG DEPLOYMENT, PERSONAL
INJURY, OR OTHERWISE UNNEEDED SRS
SYSTEM REPAIRS.CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or
other corrosion inhibitors) on threaded fasteners
or fasteners joint interfaces. Generally, such
coatings adversely affect the fastener torque and
the joint clamping force, and may damage the
fastener. When you install fasteners, use the
correct tightening sequence and specification.
Following these instructions can help you avoid
damage to parts and systems.