washer reservoir JAGUAR XFR 2010 1.G Workshop Manual

Instrument Panel Console
Instrument Panel Lower Trim Panel
Overhead Console501-14: Handles, Locks, Latches and Entry SystemsSpecificationDescription and OperationComponent Location
Overview
System Operation and Component DescriptionDiagnosis and TestingLocks, Latches and Entry SystemsRemoval and InstallationDoor Lock Cylinder Cover
Exterior Front Door Handle
Exterior Luggage Compartment Lid Release Switch
Exterior Rear Door Handle
Front Door Latch
Front Door Lock Cylinder
Interior Front Door Handle
Luggage Compartment Lid Latch Actuator
Luggage Compartment Lid Lock Cylinder
Rear Door Latch501-16: Wipers and WashersSpecificationDescription and OperationComponent Location
Overview
System Operation and Component DescriptionDiagnosis and TestingWipers and WashersRemoval and InstallationHeadlamp Washer Jet
Headlamp Washer Pump
Rain Sensor
Windshield Washer Reservoir
Windshield Wiper Motor
Windshield Wiper Pivot Arm
Windshield Washer Pump501-17: Roof Opening PanelSpecificationDescription and OperationComponent Location

1 Bolt and washer (2 off) 2 Rubber mounting (2 off) 3 Cap 4 Reservoir body 5 Return connection 6 Suction hose connection 7 Max/Min level 8 Lanyard The reservoir is located in the engine compartment, on the LH suspension housing. The reservoir is attached to a bracket via 2 rubber mounts, and the bracket is attached to the suspension housing.

The reservoir is a plastic moulding with an integral 80 micron, non-serviceable filter. Two moulded ports at the base of the
reservoir provide for attachment of the fluid supply hose to the power steering pump and fluid return hose from the fluid cooler.
The reservoir is fitted with a removable cap which is screwed 1/4 turn to lock into the reservoir body.
The reservoir has upper and minimum marks moulded on its outside of the body. Fluid Reservoir

NO SPEECH
DETECTED None
Jaguar Voice system is expecting a voice
command . Repeat required voice command. STORING None
Jaguar Voice system is storing input telephone information. None COMMAND
CANCELLED None
Jaguar Voice button has been pressed
and held. Previous command cancelled. SEARCHING None
Jaguar Voice system is searching for requested information from phone book. None HOLD BUTTON TO CANCEL None
Jaguar Voice system has requested a
command to be cancelled. None FUEL LEVEL LOW
Amber warning triangle
illuminated LCD. Fuel level in fuel tank has fallen below
low fuel warning limit. Replenish fuel tank. FUEL PUMP
SYSTEM FAULT Amber warning triangle
illuminated LCD. Fuel pump or FPDM fault has occurred.
Investigate cause of fault. Interrogate
ECM for faults and diagnose using an approved Jaguar Diagnostic System. WASHER FLUID
LOW Amber warning triangle
illuminated LCD. Fluid level has fallen below low level
switch in windshield washer reservoir. Replenish reservoir. DOOR OPEN
Red text is illuminated in
LCD and vehicle view Door is open or incorrectly closed. Close open door. showing open luggage
compartment lid is
displayed. BOOT OPEN
Red text is illuminated in
LCD and vehicle view Luggage compartment lid is open or incorrectly closed. Close open luggage compartment lid. showing open door location
is displayed. COLUMN ADJUST None
Manual column adjust has been selected
on steering column adjustment switch. None COLUMN ADJUST
AUTO None
Automatic column adjust has been
selected on steering column adjustment
switch. None MEMORY 1 / 2 / 3 / 4 SETTINGS
RECALLED None
Memory button has been pressed to
recall memory positions for seat, steering column and mirrors. None MEMORY 1 / 2 / 3 / 4 SETTINGS
SAVED None
Memory has been saved for one of the
memory button positions. None SEAT BELT
MINDER None
Engine has been started and driver
and/or front passenger seat belt has not
been fastened. Fasten seat belt(s). CHECK
PEDESTRIAN
SYSTEM Red warning triangle
illuminated in LCD. A fault has occurred with the pedestrian
protection system. Investigate cause of fault. Interrogate
pedestrian protection system control
module for faults and diagnose using
an approved Jaguar Diagnostic System. INERTIA SWITCH TRIPPED Amber warning triangle
illuminated LCD. Message appears when the crash status
signal from the RCM (restraints control
module) changes to crash detected or a
fault in the restraints system prevents
the message from being transmitted. RCM can be rest with an ignition on/off cycle. If fault has occurred, then
investigate cause of fault and
interrogate the RCM for faults and diagnose using an approved Jaguar
Diagnostic System. VALET MODE None
Confirmation that valet mode has been
entered. None VEHICLE ARMED None
Confirmation that alarm and
immobilization has been achieved. None SMART KEY NOT
FOUND PLEASE
INSERT IN SLOT Red warning triangle
illuminated in LCD. Smart key has not been detected by the
passive system inside the vehicle. Smart key not present in vehicle. May
be caused by a flat smart key battery.
Replace internal battery in smart key.
May also be due to a communications problem. CHECK SMART
KEY None The smart key detected is not the
correct smart key for the vehicle. Use the correct smart key coded to the
vehicle. REMOVE SMART
KEY None
Smart key is in the start control module
and has been recognized by the passive
start system. Remove smart key from the start
control module. SMART KEY
BATTERY LOW None
Battery voltage in smart key is
becoming low, resulting in a decrease in
effective range of the smart key
transmitter. Replace smart key internal battery. PRESS BRAKE
WHEN STARTING None The stop/start button has been pressed
without the brake pedal depressed. This
will turn on the ignition power mode 6. To start engine, press brake pedal,
then press stop/start button. GEARBOX NOT IN
PARK None The transmission is not in the 'park'
position. Engine starting will be prohibited until 'park' is selected. Put transmission in the park position. www.JagDocs.com

Published: 11-May-2011
Wipers and Washers - Wipers and Washers - Component Location
Description and Operation
COMPONENT LOCATION










































Item Description 1 Washer reservoir 2 Wiper motor and linkage assembly 3 Wiper/washer switch - RH (right-hand) steering column multifunction switch 4 Rain/light sensor 5 CJB (central junction box) 6 Headlamp washer jets (2 off) www.JagDocs.com

Published: 11-May-2011
Wipers and Washers - Wipers and Washers - System Operation and
Component Description
Description and Operation

Control Diagram

NOTE: A = Hardwired; N = Medium speed CAN (controller area network) bus; O = LIN (local interconnect network) bus



Item Description 1 Battery 2 EJB (engine junction box) 3 Wiper motor 4 Headlamp washer pump 5 Rain/Light sensor 6 Washer reservoir fluid level switch

7 Windshield washer pump 8 Wiper/Washer switch - RH (right-hand) steering column multifunction switch 9 Instrument cluster 10 CJB (central junction box) 11 BJB (battery junction box)


WINDSHIELD WIPERS System Operation

Operation of the wipers and washers is controlled by the CJB in response to driver inputs from the wiper control switch and signals from the rain/light sensor. The instrument cluster monitors the condition of the wiper/washer control switch and
transmits driver requests to the CJB over the medium speed CAN bus.
The wiper control switch is connected via hardwired connections to the instrument cluster. The instrument cluster outputs on 4
wires a reference voltage to the wash/wipe switch, the auto wiper switch, the wiper switch and the flick wipe switch. All the
switches are connected to the instrument cluster on a common ground. Each switch function is connected to ground via a
resistor or series of resistors and the instrument cluster monitors the ground signal and determines which function has been
selected. The instrument cluster then outputs the appropriate message on the medium speed CAN bus to the CJB which responds to the requested wiper function. The CJB then activates the appropriate function either directly or via relays in the EJB for the wipers and headlamp powerwashers. Speed Dependent Mode

When the wipers are operating, a vehicle speed signal received by the CJB on the high speed CAN bus is used to operate a speed dependent mode. If the wipers are in fast wipe and the vehicle speed decreases to below 2 km/h (1.2 mph), the wipers
will reduce to the normal wipe speed. When the vehicle speed increases to above 8 km/h (5 mph) the fast wiper speed
selection is restored. If slow speed is selected and the vehicle speed drops below 2km/h (1.2 mph), the wipers will operate in
the intermittent mode. When the vehicle speed increases to above 8 km/h (5 mph) the slow wiper speed selection is restored
– this feature is configurable by the dealer using the approved Jaguar diagnostic system.
Wiper Motor

The wiper motor is controlled by the CJB. The CJB is connected to a wiper motor normal/fast relay in the EJB on 2 wires. The CJB is also connected to a wiper run/park relay, also located in the EJB.
Driver requests are received by the CJB which energizes the wiper motor normal/fast relay in the appropriate mode (normal or fast wipe) and also energizes the run/park relay in the run mode by providing a ground for the relay coils. When wiper
operation is deselected by the driver, the CJB monitors a park switch which is integral with the wiper motor. On receipt of a signal from the park switch, the CJB de-energises the run/park relay, removing the power supply through the normal/fast relay, stopping the wipers in the park position on the windshield.

The wiper motor is a DC (direct current) motor which drives a gear wheel via a worm drive attached to the motor spindle. The
motor has 3 sets of brushes with one brush connected to ground. When the normal/fast relay is energized in the normal
position, a power feed is supplied to the brush directly opposite the ground brush and operates the motor at slow speed.
When the relay is energized in the fast position, a power feed is connected to the second motor brush, which is offset from the
ground brush and operates the motor at the fast speed. With power supplied through the offset brush, the current flows
through fewer motor coil windings. This results in a lower resistance to current flow to the ground brush and produces a higher
motor rotational speed.

WINDSHIELD WASHERS

The windshield washers are controlled by the CJB. A driver request for washer operation, via the wiper control switch, is passed to the instrument cluster on the LIN bus. The instrument cluster passes the message to the CJB on the medium speed CAN bus.

The CJB energizes the windshield washer pump during the up stroke of the first 2 wash/wipe cycles. This ensures that wiper fluid is pushed to the sides of the windshield and eliminates the trail of fluid which can occur if the fluid is pushed to the
bottom of the windshield. The wipers will continue for 3 more cycles, followed after a delay of 4 seconds, by a single dry wipe.


NOTE: The dry wipe feature is configurable using an approved Jaguar diagnostic system.

The operation of the washer pump on the wiper up stroke only is configurable using an approved Jaguar diagnostic system.

The washer button can be pressed and held and the wipers will operate continuously for up to 10 seconds. After this period
when the button is released, the wipers will continue for 3 more cycles, followed after a delay, by a single dry wipe. After this
period washing will be inhibited, the wipers will continue for 3 more cycles, followed after a delay, by a single dry wipe.
Reactivating the switch will recommence the wash/wipe cycle.

RESERVOIR LEVEL SWITCH

The level switch is connected directly to the CJB. The switch is operated by a float which closes contacts within the switch when the fluid level falls to below the switch level. When the contacts are closed a ground path is completed from the CJB through the switch. This is sensed by the CJB which issues a message to the instrument cluster which displays a low fluid level warning.

HEADLAMP POWERWASHERS

The headlamp powerwash is activated when the driver requests windshield washer operation. The CJB receives the driver request via a CAN bus message from the instrument cluster. The CJB then checks for an exterior lights active signal and that a low washer fluid level signal is not present.

The CJB outputs a control voltage to a headlamp powerwash pump relay located in the EJB. The relay is energized by the CJB for a pre-determined period to allow the headlamp telescopic washers to operate.

The CJB monitors the driver washer requests and only operates the headlamp powerwash on every fourth request for windshield washer operation, provided that 10 minutes have elapsed since the last headlamp powerwash operation. The
powerwash sequence is reset when the headlamps or the ignition is switched off.


NOTE: If a low fluid reservoir level is present the CJB prohibits headlamp powerwash.
RAIN/LIGHT SENSOR

On receiving a request for automatic windshield wiper operation, the CJB interprets LIN bus messages received from the rain sensor. The rain sensor provides LIN bus messages with values ranging from 0 to 7.
A signal value of 0 is interpreted by the CJB as the windshield is dry. A signal value from 1 to 5 is interpreted by the CJB as a small amount of water hitting the windshield. In this instance, the CJB initiates a slow wipe. A signal value of 7 is interpreted by the CJB as a large amount of water hitting the windshield. In this instance, the CJB initiates a fast wipe. NOTES:


The CJB will only change a fast wipe routine to a slow wipe routine if the rain sensor value is lower than 7.

A = Clean and dry windshield; B = Wet and dirty windshield



Item Description 1 Windshield outer surface 2 Optical element 3 Transmitter diodes (100% light transmitted) 4 Rain sensor

and is connected at the opposite end to the LH pivot housing via a crank. The LH pivot housing crank is fitted with a second link rod which is connected directly to the crank on the RH pivot housing.
The motor crank converts rotary motion from the motor output shaft into linear movement of the link rods. The cranks
connected to each pivot housing, convert the linear motion of the link rods back to rotary motion of the pivot housings. This
rotary motion is passed to the wiper arms and blades causing the blades to wipe an arc across the windshield.

Each wiper arm is located on a taper spline on the respective pivot housing. A nut is screwed on the end of the pivot housing
shaft and positively secures the wiper arm on the taper spline.

The wiper blades are attached to the wiper arms with a quick release fittings. The blades are of the flat blade type. These
blades have an integral spring along their full length which curves the blade to match the windshield and provides even blade
to windshield contact pressure along the entire length of the blade.

WASHER RESERVOIR


NOTE: Type 'B' washer reservoir shown

1 Scrivet 2 Windshield washer feed pipe to washer jets 3 Reservoir cap 4 Reservoir filler neck 5 Captive nut (2 off) 6 Headlamp powerwash feed pipe to telescopic washer jets 7 Screw and washer (2 off) 8 Grommet 9 Washer fluid level sensor 10 Windshield washer pump 11 Headlamp washer pump 12 Location spigot The washer reservoir is located in the RH wheel arch. The reservoir is a plastic moulding and is secured in the wheel arch with 2 screws and washers and a scrivet. A level sensor is located in the reservoir and is connected to the CJB. The reservoir is fitted with a washer pump which supplies pressurized washer fluid to the windshield washer jets mounted on the wiper arms.

A vehicle fitted with optional headlamp washers is fitted with a larger reservoir and an additional pump for the headlamp
washers. The larger reservoir is identifiable by a letter 'B' moulded on the casing and has a capacity of 5.5 liters. Reservoirs
moulded with the letter 'A' are for use on vehicles with windshield washers only and have a capacity of 4.4 liters.
A filler cap is located at the top of the reservoir and is accessible from the engine compartment.

The pumps are located in rubber sealing grommets in holes in the reservoir and secured with clips. The pump fluid hoses have
quick release connectors which mate with the pumps. The fluid level sensor is a push fit into a sealing grommet in one side of
the reservoir body.

HEADLAMP POWERWASHERS (if fitted)



Item Description 1 Powerwash trim cap 2 Washer jets 3 Self-tapping screws (2 off) 4 Pressure feed from powerwash pump 5 Telescopic arm

Wipers and Washers - Wipers and Washers
Diagnosis and Testing

Principle of Operation Published: 11-May-2011

For a detailed description of the wipers and washers, refer to the relevant Description and Operation sections in the workshop
manual. REFER to: (501-16 Wipers and Washers)

Wipers and Washers (Description and Operation), Wipers and Washers (Description and Operation), Wipers and Washers (Description and Operation).
Inspection and Verification


CAUTION: Diagnosis by substitution from a donor vehicle is NOT acceptable. Substitution of control modules does not
guarantee confirmation of a fault, and may also cause additional faults in the vehicle being tested and/or the donor vehicle.
1. Verify the customer concern.
2. Visually inspect for obvious signs of damage and system integrity.

Visual Inspection
Mechanical Electrical
Wiper blade(s)
Wiper pivot arm shaft
Washer reservoir
Hose(s)
Washer jet(s)
Fuse(s)
Wiring harness
Electrical connector(s)
Washer pump(s)
Wiper motor
3. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to
the next step.
4. If the cause is not visually evident, check for Diagnostic Trouble Codes (DTCs) and refer to the DTC Index.

DTC Index


CAUTION: When probing connectors to take measurements in the course of the pinpoint tests, use the adaptor kit, part
number 3548-1358-00.
NOTES:


If the control module or a component is suspect and the vehicle remains under manufacturer warranty, refer to the
Warranty Policy and Procedures manual (section B1.2), or determine if any prior approval programme is in operation, prior to
the installation of a new module/component.


Generic scan tools may not read the codes listed, or may read only five digit codes. Match the five digits from the scan
tool to the first five digits of the seven digit code listed to identify the fault (the last two digits give additional information
read by the manufacturer approved diagnostic system).


When performing electrical voltage or resistance tests, always use a digital multimeter (DMM) accurate to three decimal
places, and with an up-to-date calibration certificate. When testing resistance, always take the resistance of the DMM leads
into account.


Check and rectify basic faults before beginning diagnostic routines involving pinpoint tests.


Inspect connectors for signs of water ingress, and pins for damage and/or corrosion.


If DTCs are recorded and, after performing the pinpoint tests, a fault is not present, an intermittent concern may be the
cause. Always check for loose connections and corroded terminals.

DTC Description Possible Cause Action B109512
Wiper On/Off
Relay
Wiper On/Off relay control Carry out any pinpoint tests associated with this DTC using the
manufacturer approved diagnostic system. Refer to the electrical