engine JEEP CHEROKEE 1988 Service Repair Manual

SERVICE POINT LOCATIONS
Fig. 1: Service Point Locations (Typical)
Courtesy of American Motors Corp.
NOTE: The 2.1L Turbo-Diesel engine has two (2) oil drain plugs
ADDITIONAL SERVICE INFORMATION
Fig. 2: Water Separator (Diesel)
Courtesy of American Motors Corp.
NOTE: For more information regarding 2.1L Turbo-Diesel engine
service refer to the TUNE-UP - DIESEL article in

the ENGINE PERFORMANCE section.
Fuel filter should be drained whenever "WATER IN FUEL"
warning light glows. Diesel fuel can damage asphalt and
painted surfaces. Always place a drain pan under fuel filter
to collect contaminated fuel. See Fig. 2.
1) Stop vehicle and turn engine off. Attach a long piece
of tubing to drain cock outlet. Place end of drain hose into
drain pan. Open filter assembly vent valve (Black + shaped
knob) and drain cock.
2) Drain approximately 1/2 pint (.24 Liters) from fuel
filter. Close vent valve and drain cock. Start engine and
check for leaks. If "WATER IN FUEL" warning lamp comes on
again, remove water contaminated fuel from fuel lines and
fuel tank.
WARNING: DO NOT bleed fuel lines on hot engine, as high exhaust
temperatures could cause fire. Use care when bleeding fuel
lines, as fuel is under extreme pressure and could penetrate
skin, causing personal injury. Wear safety goggles and
protective clothing when bleeding fuel lines.
CAUTION: DO NOT drain fuel/water separator when engine is running or
hot. Allow engine to cool before draining. Verify that the
WATER IN FUEL light on instrument panel is OFF.
Fig. 3: Locking Crankshaft at TDC
Courtesy of American Motors/Jeep Corp.

Fig. 6: Valve Layout
Courtesy of American Motors/Jeep Corp.
NOTE: For more information regarding 2.1L Turbo-Diesel engine
service refer to the 2.1L 4-CYL TURBO DIESEL - VIN [B]

article in the ENGINE MECHANICAL section.
Fig. 7: Hoist Lift Point Locations
Courtesy of American Motors Corp.
NOTE: For more information regarding jacking and hoisting refer
to the JACKING & HOISTING article in the

Fig. 10: Identification Label Locations
Courtesy of American Motors Corp.
LUBRICATION SPECIFICATIONS
LUBRICATION SPECIFICATIONS TABLE








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Application Fluid Specifications
Automatic Transmission ......................... Dexron-IIE ATF
Brake Master Cylinder ......... DOT 3 (SAE J-1703F) Brake Fluid
Engine Coolant .......... Alugard 340-2 & Water (50/50 Mixture)
Engine Oil ( 1)
Gasoline Engine
Temperature Range
Above 30
\b F (-1\bC) ....... SAE 20W-40 Or 20W-50 API SH/CD
Above 0\b F (-18\bC) ........ SAE 10W-30 Or 10W-40 API SH/CD
Less Than 60\b F (16\bC) .............. SAE 5W-30 API SH/CD
Diesel Engine
Temperature Range
Above 30
\b F (-1\bC) ................ SAE 15W-40, 20W-40 Or
20W-50 API SH/CD
0
\b F (-18\bC) to 100\b F (38\bC) ...... SAE 10W-30 API SH/CD
Less Than 50\b F (10\bC) .............. SAE 5W-30 API SH/CD
Front Axle ................................ SAE 80W-90 API GL-5
Rear Axle ................................. SAE 80W-90 API GL-5
Rear Axle (Trac-Lok) ( 2) ................. SAE 80W-140 API GL-5
Rear Axle (Trailer Towing) ( 3) .......... SAE 75W-140 Synthetic
Hydraulic Clutch .............. DOT 3 (SAE J-1703F) Brake Fluid
Manual Transmission ....................... SAE 75W-90 API GL-5
Manual Steering Box .............. Multi-Purpose NLGI Grade 2EP
Power Steering Pump ...................... Power Steering Fluid
Transfer Case .................................. Dexron-IIE ATF

Brake Caliper Bushings ....... GE 661 or DOW 111 Silicone Grease
Caliper Slide Pins .......... GE 661 or DOW 111 Silicone Grease
Wheel Bearings ............ Multi-Purpose NLGI Grade 2EP, GC-LB
Drive Shaft U-Joints ...... Multi-Purpose NLGI Grade 2EP, GC-LB
Steering Linkage (4)( 5) ... Multi-Purpose NLGI Grade 2EP, GC-LB
Ball Joints ( 4)( 6) ........ Multi-Purpose NLGI Grade 2EP, GC-LB
Engine Oil Filter (Diesel) ( 7) .... AMC/Jeep (P/N 8983 002 656)
Weatherstrip ......................... Silicone Spray Lubricant
( 1) - SAE 10W-30 SH/CD is preferred.
( 2) - Add 2 Ozs. (59 ml) of Limited-Slip differential lubricant
additive when changing fluid.
( 3) - For vehicles operating under heavy-duty towing conditions,
use SAE 75W-140 Synthetic lube.
NOTE: Before using SAE 75W-140 Synthetic the old fluid must be
DRAINED and FLUSHED with clean mineral based (non-synthetic)
axle lubricant. Then refill with new synthetic lube.
( 4) - Use low pressure grease gun to prevent seal damage.
( 5) - Fill until lubricant squeezes out from the base of seals.
( 6) - Fill ball joint until seal starts to swell.
( 7) - Use of AMC/Jeep Oil Filter is RECOMMENDED.









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FLUID CAPACITIES
FLUID CAPACITIES TABLE








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Application Quantity ( 1)
A/C System R-12 Refrigerant Capacity ............... 36-40 Ozs.
Automatic Transmission
1984-86 (904 HD)
Fluid Change .............................. 4.0 Qts. (3.8L)
Overhaul (Dry Fill) ....................... 8.0 Qts. (7.6L)
1987-88
Fluid Change .............................. 4.0 Qts. (3.8L)
Overhaul (Dry Fill) ....................... 8.5 Qts. (8.0L)
Cooling System ( 2)
4-Cylinder ................................. 10.0 Qts. (9.5L)
6-Cylinder ................................ 12.0 Qts. (11.4L)
4-Cylinder Turbo Diesel (1985-87) ........... 9.0 Qts. (8.5L)
Engine Oil
4-Cylinder .................................. 4.0 Qts. (3.8L)
6-Cylinder .................................. 6.0 Qts. (5.7L)
4-Cylinder Turbo Diesel (1985-87) ........... 5.5 Qts. (8.5L)
Fuel Tank
Standard ................................. 13.5 Gals. (51.1L)
Optional ................................... 20 Gals. (75.7L)
Manual Transmission ( 3)
AX4 (AISIN) ................................. 7.4 Pts. (3.5L)
T4 (Borg-Warner) ............................ 3.9 Pts. (1.8L)
AX5 (AISIN) ................................. 7.0 Pts. (3.3L)
T5 (Borg-Warner) ............................ 4.5 Pts. (2.1L)
Transfer Case
1985-86
Selec-Trac (229 Full-Time) ................ 6.0 Pts. (2.8L)
Command-Trac (Part-Time 207) .............. 4.5 Pts. (2.1L)
1987
Selec-Trac ................................ 2.5 Pts. (1.2L)
Command-Trac .............................. 2.2 Pts. (1.0L)
1988
Selec-Trac ................................ 3.0 Pts. (1.4L)

BATTERY SPECIFICATIONS
CAUTION: When battery is disconnected, vehicles equipped with
computers may lose memory data. When battery power is
restored, driveability problems may exist on some vehicles.
These vehicles may require a relearn procedure. See COMPUTER
RELEARN PROCEDURES article in the GENERAL INFORMATION
section.
All gasoline engine equipped models use group 58 batteries
with 390 or 475 amp cold crank rating. Models with 2.1L Turbo Diesel
engine use group 24 batteries with a 815 amp cold crank rating.
CAUTIONS & WARNINGS
REPLACING BLOWN FUSES
Before replacing a blown fuse, remove ignition key, turn off
all lights and accessories to avoid damaging the electrical system. Be
sure to use fuse with the correct indicated amperage rating. The use
of an incorrect amperage rating fuse may result in a dangerous
electrical system overload.
BATTERY WARNING
WARNING: When battery is disconnected, vehicles equipped with
computers may lose memory data. When battery power is
restored, driveability problems may exist on some vehicles.
These vehicles may require a relearn procedure. See COMPUTER
RELEARN PROCEDURES article in GENERAL INFORMATION section.
BRAKE PAD WEAR INDICATOR
Indicator will cause a squealing or scraping noise, warning
that brake pads need replacement.
DIESEL FUEL ANTI-FUNGAL ADDITIVES
CAUTION: If fuel contamination due to fungi or other microorganisms is
suspected a fuel additive with a biocide may be used. Follow
the manufacturers dosage as recommended on product label. Use
biocides ONLY when necessary, excessive use can may cause
other fuel system problems.
DIESEL FUEL CONTAMINATION
WARNING: Diesel fuel system may be contaminated with fungi or other
microorganisms. Keep contaminated fuel away from open skin
cuts or sores to prevent skin irritation or infection.
DIESEL FUEL REQUIREMENTS
CAUTION: All diesel engines are to use Diesel Fuel #2 when the outside
temperature is above 20\bF (-7\bC). In temperatures that are
below 20\bF (-7\bC) use Diesel Fuel #1, this will reduce the
chance of the fuel thickening and forming wax.
Note: A Diesel Fuel #1 & #2 combination (Blended Fuel) may be\
used, and is recommended for mild winter driving.

ELECTROSTATIC DISCHARGE SENSITIVE (ESD) PARTS
WARNING: Many solid state electrical components can be damaged by
static electricity (ESD). Some will display a warning label,
but many will not. Discharge personal static electricity by
touching a metal ground point on the vehicle prior to
servicing any ESD sensitive component.
ENGINE OIL
CAUTION: Never use non-detergent or straight mineral oil.
CAUTION: Do not use reclaimed fluid, mineral oil, fluid that was
stored in old or open containers, or fluid inferior to AMC
Standard AM 4101. Be sure to handle the fluid in clean
containers that will not introduce even a slight amount of
foreign liquids or particles. Such contamination of fluid
could lead to hydraulic system failure.
ENGINE OIL FILTER (GASOLINE)
CAUTION: Verify that proper Oil Filter is being used. Filters with
metric threads (M20 x 1.5) must be used with some engines.
Other engines use SAE type (3/4" x 16) threads, and must
use an oil filter with these threads. Possible engine damage
can occur with improper oil filter.
ENGINE OIL FILTER (TURBO DIESEL ONLY)
CAUTION: The engine oil filter has METRIC threads. Use of a filter
with improper threads can result in oil leakage and
possible engine damage. Look for thread size symbol M20x1.5
on filter.
FUEL SYSTEM SERVICE
WARNING: DO NOT bleed fuel lines on hot engine, as high exhaust
temperatures could cause fire. Use care when bleeding fuel
lines, as fuel is under extreme pressure and could penetrate
skin, causing personal injury. Wear safety goggles and
protective clothing when bleeding fuel lines.
WARNING: Relieve fuel system pressure prior to servicing any fuel
system component.
HALOGEN BULBS
Halogen bulbs contain pressurized gas which may explode if
overheated. DO NOT touch glass portion of bulb with bare hands. Eye
protection should be worn when handling or working around halogen
bulbs.
RADIATOR CAP
CAUTION: Always disconnect the fan motor when working near the
radiator fan. The fan is temperature controlled and could
start at any time even when the ignition key is in the OFF
position. DO NOT loosen or remove radiator cap when cooling
system is hot.
STARTING FLUID USE (TURBO DIESEL)

WARNING: DO NOT USE starting fluids (ether) or flammable liquids to
aid the starting of a Cummins Turbo-Diesel. NEVER pour diesel
fuel, flammable liquids or starting fluids into the air
cleaner canister, air intake or turbocharger housing in an
attempt to start the vehicle. A flash fire may result causing
personal injury.
TRANSFER CASE
CAUTION: Both drive axles are disengaged when transmission gear is
in Neutral position. Always set parking brake when leaving
vehicle unattended.
CAUTION: Never attempt to engage Low range when vehicle is moving
faster than 2-3 MPH (3-5 KM/H). Transfer case damage may
result.
GASOLINES CONTAINING ALCOHOL
CAUTION: Exclusive use of gasohol is not recommended. Vehicle test
results have shown that significant fuel system corrosion
can result when gasohol is used exclusively. Fuel additives
which are now being sold as octane enhancers are not
recommended. Most of these products contain high
concentrations of methanol.
WARRANTY INFORMATION
CAUTION: Due to the different warranties offered in various regions
and the variety of after-market extended warranties
available, please refer to the warranty package that came
with the vehicle to verify all warranty options.
BASIC NEW CAR WARRANTY
Jeep Corporation warrants to the original purchaser that the
vehicle is free from defects under normal use and service for 12
months or 12,000 miles, whichever comes first.
POWERTRAIN PROTECTION LIMITED WARRANTY
Begins at 12 months or 12,000 miles and lasts for 7 years or
70,000 miles, whichever comes first. Warranty covers Engine,
Transmission, Transfer Case, and Drive Shaft/Drive Axle(s) for RWD &
4WD.
Items not covered include, normal scheduled maintenance,
tune-ups, clutch adjustments, lack of proper maintenance, and vehicles
on which the mileage cannot readily be determined. A 100.00 deductible
on 2WD models and a 150.00 deductible on 4WD models applies to each
repair visit.
Powertrain Warranty also covers cost of towing to nearest
Jeep Dealer if vehicle cannot be driven due to failure of a covered
powertrain part.
ANTI-CORROSION PERFORATION WARRANTY
Warrants the sheet metal parts of the vehicle against
perforation (rust-through) due to corrosion. It covers any body sheet
metal panel for unlimited mileage during the first 36 months. Outer-
body sheet metal panels are covered for 7 years or 100,000 miles,

MAIN TE N AN CE R EM IN DER L IG HT R ESET P R O CED URES

1988 J e ep C hero ke e
1988-92 MAINTENANCE
Chrysler Motors Maintenance Reminder Lights
Jeep; Cherokee, Comanche, Wagoneer (1988-90), Wrangler
EMISSION MAINTENANCE INDICATOR LIGHT (1988-90)
Vehicles are equipped with an emission maintenance indicator
light on instrument cluster. This light will come on one time at 82,
500 miles to alert driver that emission service is required. At this
time, oxygen sensor and PCV valve must be replaced and all other
emission components should be inspected and serviced or replaced as
necessary.
Indicator timer is located under dash, near accelerator pedal
or to right of steering column. Timer cannot be reset. To turn off
light, timer must be replaced or disconnected. Since timer and sensor
are interdependent, if timer should fail prematurely, oxygen sensor
should be replaced at same time to preserve correct replacement
interval.
To replace timer on Cherokee, Comanche and Wagoneer models,
remove cruise control module (if equipped). Remove timer mounting
screws. Disconnect electrical connector. On Wrangler models, remove
timer mounting screws. Disconnect electrical connector. On all models,
install remaining components.
EMISSION MAINTENANCE INDICATOR LIGHT (1991-92)
Vehicles are equipped with an emission maintenance indicator
light on instrument cluster. This light will come on one time at 82,
500 miles to alert driver that emission service is required. At this
time, oxygen sensor must be replaced and all other emission components
should be inspected and serviced or replaced as necessary. Chrysler's
Diagnostic Readout Box (DRB-II) tester is required to reset the
emission maintenance indicator light.
Reset Procedure
Using DRB-II tester, access SELECT SYSTEMS. Select
appropriate engine. Select with or without A/C. Select FUEL &
IGNITION. Select ADJUSTMENTS. Select RESET EMR LIGHT. Reset EMR light.
When DRB-II is finished resetting light, DRB-II display will read EMR
LIGHT IS RESET.