trailer JEEP CHEROKEE 1994 Service User Guide

The retaining screws and the steering gear
skid plate must be removed before the left strap
can be removed from the sillmember.
(6) Detach the tow hook straps from the sillmem-
ber.
(7) Remove the support and the bumper from the
vehicle.
(8) Remove the nuts and bolts that attach the tow
hooks to the bumper support brackets.
(9) Remove the tow hook from the bumper support
bracket (Fig. 4).
(10) Remove the support bracket from the bumper
rail.
INSTALLATION
(1) If equipped, install the bumper guard and
bumper support bracket on the bumper rail. Tighten
the retaining hardware in the sequence indicated in
Figure 7. Tighten locknuts to 20 Nzm (15 ft-lbs)
torque. Tighten bolts to 56 Nzm (41 ft-lbs) torque.
(2) If not equipped with bumper guards, install the
bumper support bracket on the bumper rail. Tighten
bolts to 56 Nzm (41 ft-lbs) torque.
(3) Position the tow hook at the support bracket.
Install the bolts and nuts that attach tow hook to the
bumper support bracket. (Fig. 4). Tighten nuts to 100
Nzm (74 ft-lbs) torque.
(4) Position and support the bumper at the front of
the vehicle.
(5) Attach the bumper support brackets to the
right and left sillmembers and reinforcement brack-
ets. Tighten screws and bolts to 56 Nzm (41 ft-lbs)
torque.
(6) If equipped, install the Torx-head bolts and
locknuts that attach the tow hook straps to the un-
derbody sillmember. Tighten locknuts to 30 Nzm (22
ft-lbs) torque.
Install the steering gear skid plate and screws
after the left tow hook strap has been installed.
(7) If equipped, connect the fog lamp wire harness
connectors. Connect the vacuum reservoir tube har-
ness connectors.
(8) Remove the bumper support.
REAR BUMPER
REMOVAL
(1) For vehicles equipped with a trailer hitch, re-
move the hitch before removing the bumper. If nec-
essary, refer to the removal procedure within Group
23ÐBody Components.
(2) Raise and support the rear of the vehicle.
(3) Support the bumper.
(4) Remove the bolts that attach the bumper sup-
port brackets to the sill crossmember (Fig. 12).
(5) Remove the support and the rear bumper from
the vehicle.(6) Remove the bumper support brackets and
splash shield the bumper, if necessary (Fig. 13).
(7) Remove the bumper end caps (Fig. 14) and
bumper guards from the bumper (Fig. 15), if neces-
sary.
INSTALLATION
(1) As applicable, install the splash shield and
bumper support brackets, the bumper end caps and
the bumper guards.
(2) Tighten the bumper support bolts to 56 Nzm
(41 ft-lbs).
(3) Tighten the nuts in the sequence depicted in
Figure 14. Tighten the bumper end cap plate bolt
nuts to 22 Nzm (16 ft-lbs) torque. Tighten the lower
bolt nuts to 8 Nzm (6 ft-lbs) torque.
(4) If applicable, tighten the bumper guard bolts/
nuts to 56 Nzm (41 ft-lbs).
(5) Position and support the bumper with the
bracket holes aligned with the sill crossmember
Fig. 12 Rear Bumper Removal/InstallationÐXJ
Vehicles
Fig. 13 Bumper Bracket & Splash Shield Removal/
InstallationÐXJ Vehicles
13 - 6 FRAME AND BUMPERSJ

holes. Install the bracket-to-crossmember bolts.
Tighten the bolts to 42 Nzm (31 ft-lbs) torque.
(6) If removed, install the trailer hitch. If neces-
sary, refer to the installation procedure within Group
23ÐBody Components.
Fig. 14 Bumper End Cap Removal/InstallationÐXJ
Vehicles
Fig. 15 Bumper Guard Removal/InstallationÐXJ
Vehicles
JFRAME AND BUMPERS 13 - 7

UNDERBODY COMPONENTS
INDEX
page page
Catalytic Converter/Muffler/Tailpipe Support
Brackets............................. 85
Front Skid Plate......................... 84
Fuel and Brake Fluid Tube Retainer Clip....... 86
Fuel Filler Hose Splash ShieldÐXJ Vehicles.... 86
Fuel Filter Bracket........................ 86Fuel Tank Skid Plate...................... 84
Fuel Tank Support Strap................... 86
Rear Tow HookÐXJ Vehicles............... 87
Service Information....................... 84
Trailer Hitches........................... 88
Transfer Case Skid Plate.................. 84
SERVICE INFORMATION
In some cases, components in the following proce-
dures either support, or are concealed by other com-
ponents. When necessary, refer to component
removal procedure for service access.
FRONT SKID PLATE
REMOVAL
(1) Remove the screws that attach skid plate to
side sills (Fig. 1).
(2) Remove the nuts that attach the skid plate to
the crossmember (Fig. 1).
(3) Remove the skid plate from the vehicle (Fig. 1).
INSTALLATION
(1) Position the skid plate at front crossmember
and side sills (Fig. 1).
(2) Install the nuts to attach the skid plate to
crossmember.(3) Install the screws to attach skid plate to side
sills.
TRANSFER CASE SKID PLATE
REMOVAL
(1) Support the skid plate.
(2) Remove the bolts that attach the skid plate to
the transmission support crossmember and frame sill
(Fig. 2).
(3) Remove the support and skid plate from the ve-
hicle.
INSTALLATION
(1) Position and support the skid plate at the
frame sill and transmission support crossmember
(Fig. 2).
(2) Attach the skid plate to the frame sill and
crossmember with bolts. Tighten bolts to 22 Nzm (16
ft-lbs) torque.
FUEL TANK SKID PLATE
REMOVALÐXJ VEHICLES
(1) Position a support under skid plate.
(2) Remove the bolts that attach skid plate to un-
derbody side rails (Figs. 3 and 4).
Fig. 1 Front Skid Plate Removal/Installation
Fig. 2 Transfer Case Skid Plate
23 - 84 BODY COMPONENTSÐXJ VEHICLESJ

(3) Remove the support and the skid plate from
the vehicle.
INSTALLATIONÐXJ VEHICLES
(1) Position and support skid plate under fuel
tank.
(2) Install bolts to attach the skid plate to under-
body rails. Tighten the bolts to 50 Nzm (37 ft-lbs)
torque.
(3) Remove the support from under skid plate.
CATALYTIC CONVERTER/MUFFLER/TAILPIPE
SUPPORT BRACKETS
REMOVAL
(1) As applicable, detach the catalytic converter,
muffler or tailpipe support bracket from insulator.
Remove the insulator from bracket.
(1) As applicable, install nuts and bolts, or screws
that attach bracket to frame. Tighten nuts/screws to
21 Nzm (16 ft-lbs) torque.(2) Install insulator on support bracket.
Fig. 1 Catalytic Converter Support Bracket
Fig. 2 Muffler/Tailpipe Support BracketÐXJ Vehicles
Fig. 3 Tailpipe Support BracketÐXJ Vehicles
Fig. 3 Fuel Tank Skid Plate W/O Trailer Hitch Or Tow
Hook
Fig. 4 Fuel Tank Skid Plate With Trailer Hitch Or
Tow Hook
JBODY COMPONENTSÐXJ VEHICLES 23 - 85

The reinforcement bracket is held on the
frame rail with two blind rivets.
(2) Remove the bracket and tow hook from frame
rail.
INSTALLATION
(1) Position bracket and tow hook on the frame
rail.
(2) Install bolts that attach tow hook bracket to
frame rail and reinforcement bracket. Tighten bolts
to 75 Nzm (55 ft-lbs) torque.
TRAILER HITCHES
CLASS III HITCHÐXJ VEHICLES
A class III weight-distributing/equalizer type hitch
can be used to tow a trailer:
²having a maximum gross weight of 5,000 lbs/2250
kg, and
²having a maximum tongue weight of 750 lbs/332
kg).
The following vehicle basic equipment is required
for class III trailer towing:
²P205/75R15 or larger tires;
²full size spare tire;
²trailer sway control;
²trailer tow wire harness and connector;
²heavy duty turn signal flasher element;
²heavy duty axle (with synthetic lubricant);²heavy duty cooling system;
²heavy duty generator/battery;
²auxiliary automatic transmission fluid cooler; and
²I-6, 4.0L engine.
Wide-angle type door mirrors are recommended but
not required.
WIRE HARNESS CONNECTORS
CLASS I HITCH CONNECTOR
The trailer tow wire harness connector for class I
trailer hitches is a 5-terminal, in-line type connector.
Terminal 5 is the source for vehicle ground.
CLASS III HITCH CONNECTOR
The trailer tow wire harness connector for class III
trailer-tow hitches is a 7-terminal, circular type con-
nector.
The 12-volt circuit for the trailer is protected
from overloads. A auto-reset type circuit
breaker is located in the trailer tow wire har-
ness near the plug-in relays.
CAUTION: The trailer tow wire harness package
does not include a vehicle battery isolator unit. Be-
cause of this, the trailer battery can totally dis-
charge the vehicle battery if the engine is not
operated for an extended period of time.
Fig. 11 Trailer Tow Wire Harness Connectors
23 - 88 BODY COMPONENTSÐXJ VEHICLESJ

A blue wire (without a connector) located under in-
strument panel near fuse panel is available for
trailer electric brake control unit.
The stop lamp and turn signal plug-in relays are
located behind left quarter trim panel.
HITCH REMOVALÐXJ VEHICLES
An XJ class III, weight-distributing/equalizer type
hitch is comprised of:
²a towing tube with a ball mount receptacle, and²various reinforcement/support brackets that are at-
tached to the vehicle frame sills and rear crossmem-
ber with bolts.
(1) If necessary, remove the trailer tow wire har-
ness connector from the hitch.
(2) Support the hitch.
(3) Remove the bolts that attach the towing tube
to the frame sills and reinforcement bracket. If
equipped, remove the fuel tank skid plate.
Fig. 14 Equalizer Type HitchÐXJ Vehicles
Fig. 12 Class III Trailer Tow Wire Harness and
ConnectorsFig. 13 Class III Trailer Tow Wire Harness Plug-In
Relays
JBODY COMPONENTSÐXJ VEHICLES 23 - 89

The reinforcement brackets are held on the
frame sills with two blind rivets.
(4) Remove the bolts from the plate bracket and
rear crossmember and lower the support and hitch.
INSTALLATIONÐXJ VEHICLES
(1) Install frame reinforcement brackets, if re-
moved. Slide the brackets through the vehicle rear
sill openings and hold in position on the frame sills
with blind rivets.(2) Place hitch on a lifting device. Raise, position
hitch at the proper location for installation on vehi-
cle and support it.
(3) If equipped, position fuel tank skid plate on ve-
hicle frame sills.
(4) Loosely install the bolts to attach the towing
tube (and the skid plate) to frame sills and reinforce-
ment brackets.
(5) Position the plate bracket and install the at-
taching bolts through the vehicle rear crossmember.
(6) Tighten all bolts/nuts to the specified torque:
²towing tube-to-reinforcement bracket bolt, and
²plate bracket-to-rear crossmember nut.
(7) Remove the lift/support and, if removed, attach
the trailer wire harness connector to the hitch.
Fig. 15 Trailer Tow Wire Harness Connector
Fig. 16 Reinforcement Bracket and Hitch Installation
23 - 90 BODY COMPONENTSÐXJ VEHICLESJ

GRILLE OPENING PANEL (GOP), GRILLE.....23-3
GRILLEÐXJ VEHICLES, AIR EXHAUST.....23-30
GROUND, POWER.....................14-22
GROUP INDEX; ELECTRICAL..............8A-1
GUARD, BRUSH........................23-3
GUARD/EDGE PROTECTOR STRIP, DOOR
EDGE..............................23-61
GUIDES AND CHARTS, DIAGNOSIS........21-76
HALF METAL DOOR MIRROR (EXTERNAL) . . 23-158
HALF-METAL DOOR LATCH STRIKER......23-175
HALF-METAL SOFT TOP DOOR..........23-173
HAND DRIVE, BATTERY CLASSIFICATIONS
AND RATINGSÐLEFT.................8B-10
HAND DRIVE, BATTERY CLASSIFICATIONS
AND RATINGSÐRIGHT................8B-10
HAND DRIVE, BATTERY REPLACEMENTÐ
LEFT...............................8B-1
HAND DRIVE, BATTERY REPLACEMENTÐ
RIGHT..............................8B-2
HAND DRIVE, BELT SERVICEÐEXCEPT
RIGHT..............................7-34
HAND DRIVE, BELT SERVICEÐWITH
RIGHT..............................7-35
HAND DRIVE, DRIVERS DOOR POWER
LOCK SWITCHÐ2-DOOR LEFT...........8P-2
HAND DRIVE, DRIVERS DOOR POWER
LOCK SWITCHÐ2-DOOR RIGHT..........8P-3
HAND DRIVE, DRIVERS DOOR POWER
WINDOW SWITCHÐ2-DOOR LEFT........8S-6
HAND DRIVE, DRIVERS DOOR POWER
WINDOW SWITCHÐ2-DOOR RIGHT......8S-7
HAND DRIVE, GENERATOR
REPLACEMENTÐLEFT.................8B-7
HAND DRIVE, GENERATOR
REPLACEMENTÐRIGHT................8B-9
HAND DRIVE (RHD), BELT TENSIONÐ
EXCEPT RIGHT.......................7-33
HAND DRIVE (RHD), BELT TENSIONÐ
RIGHT..............................7-34
HAND DRIVE VEHICLES, RIGHT............23-1
HAND DRIVE, WASHER PUMP
REPLACEMENTÐLEFT.................8K-2
HAND DRIVE, WASHER PUMP
REPLACEMENTÐRIGHT................8K-3
HANDLE, DOOR EXTERNAL..............23-55
HANDLE, FULL-METAL DOOR ASSIST.....23-175
HANDLE, FULL-METAL DOOR LATCH
EXTERNAL RELEASE.................23-178
HANDLE, FULL-METAL DOOR LATCH
INSIDE RELEASE AND LOCK...........23-175
HANDLE, FULL-METAL DOOR WINDOW
GLASS REGULATOR.................23-175
HANDLE, TAILGATE LATCH AND
RELEASE..........................23-160
HANDLEÐXJ VEHICLES, ASSIST.........23-118
HANGER BRACKET, MUFFLER/TAILPIPE.....13-16
HARD TOP DOME/CARGO LAMP BULB
REPLACEMENTÐYJ VEHICLES..........8L-20
HARD TOP LIFTGATE GLASS............23-162
HARD TOP QUARTER WINDOW GLASS....23-188
HARD TOP REPAIR....................23-165
HARD TOP ROOF VENT................23-165
HARD TOP SERVICE...................23-164
HARD TOP SERVICE INFORMATION.......23-164
HAZARD LAMPSÐXJ....................8J-1
HAZARD LAMPSÐYJ....................8J-2
HCU DIAGNOSIS........................5-4
HCU INSTALLATIONÐXJ.................5-54
HCU INSTALLATIONÐYJ.................5-54
HCU PUMP AND PEDAL TRAVEL
SENSOR OPERATION...................5-44
HCU REMOVALÐXJ.....................5-53
HCU REMOVALÐYJ.....................5-54
HCU SOLENOID VALVE OPERATION.........5-43
HEAD COVER, ENGINE CYLINDER......9-18,9-59
HEAD, ENGINE CYLINDER............9-19,9-60
HEAD GASKET FAILURE DIAGNOSIS,
ENGINE CYLINDER.....................9-5
HEADLAMP BEAM ADJUSTMENT...........8L-3
HEADLAMP BULB REPLACEMENT
..........8L-3
HEADLAMP DELAY FUNCTION TROUBLE
DIAGNOSISÐXJ VEHICLES
.............8L-16
HEADLAMP DELAY MODULE
REPLACEMENTÐXJ VEHICLES
..........8L-16
HEADLAMP DELAY MODULEÐXJ
VEHICLES, SENTINEL
.................8L-15HEADLAMP DIMMER SWITCH
REPLACEMENT.......................8L-6
HEADLAMP SWITCH REPLACEMENT........8L-4
HEADLAMP SWITCH/ILLUMINATION
RHEOSTAT..........................8E-21
HEADLAMP TROUBLE DIAGNOSISÐ
XJ VEHICLES.........................8L-1
HEADLAMP TROUBLE DIAGNOSISÐYJ
VEHICLES...........................8L-2
HEADLAMPS...........................0-35
HEADLINER.........................23-121
HEAT SHIELDS........................14-12
HEAT SHIELDS, EXHAUST................11-1
HEAT SHIELDS, MUFFLER AND TAILPIPE . . . 13-17
HEATER AND A/C CONTROL PANEL
REPLACEMENT......................24-26
HEATER CONTROL CABLE REPLACEMENT . . . 24-30
HEATER CONTROL PANEL REPLACEMENT . . . 24-39
HEATER CORE........................24-28
HEATER CORE AND HOUSING............24-40
HEATER CORE HOUSING REPLACEMENT . . . 24-29
HEATER, ENGINE BLOCK.................7-37
HEATER/DEFROSTER OPERATION.........24-37
HEATER/DEFROSTER/INSTRUMENT
PANEL OUTLET DOOR VACUUM MOTOR
REPLACEMENT......................24-30
HEATING ELEMENT TEST, OXYGEN
SENSOR (O2S)......................14-45
HEATING SCHEMATIC...................24-24
HEATING SYSTEM DIAGNOSIS............24-11
HEATING SYSTEMÐYJ VEHICLES.........24-14
HIGH LINE CLUSTER...................8E-12
HIGH MOUNTED STOP LAMP (CHMSL)Ð
XJ, CENTER.........................8L-10
HIGH MOUNTED STOP LAMP (CHMSL)Ð
YJ, CENTER.........................8L-11
HINGE, LIFTGATE......................23-67
HINGE REPLACEMENT, HOOD.............23-9
HINGE, TAILGATE.....................23-159
HINGE/HINGE PIN REPLACEMENT, DOOR . . . 23-58
HINGES, FULL-METAL DOOR............23-179
HITCHES, TRAILER.....................23-88
HOISTING AND TOWING, JUMP
STARTING,............................0-7
HOLDDOWN AND FLOOR BRACKETSÐ
XJ VEHICLES, SPARE TIRE/WHEEL......23-128
HONING CYLINDER BORES................9-2
HOOD..........................23-6,23-137
HOOD ADJUSTMENT....................23-9
HOOD ALIGNMENT....................23-138
HOOD HINGE REPLACEMENT..............23-9
HOOD INSULATOR PANEL..............23-138
HOOD LATCH REPLACEMENT............23-10
HOOD LATCH STRIKER REPLACEMENT.....23-10
HOOD SAFETY LATCH.................23-139
HOOKÐXJ VEHICLES, REAR TOW.........23-87
HOOKS, FRONT TOW....................13-5
HOOKS, TOW.........................13-14
HORN PAD REPLACEMENT, HORN SWITCH . . . 8G-3
HORN SWITCH (HORN PAD)
REPLACEMENT.......................8G-3
HOSE REPLACEMENT, PRESSURE AND
RETURN............................19-9
HOSE ROUTING SCHEMATICS,
VACUUM............................25-1
HOSE SPLASH SHIELDÐXJ VEHICLES,
FUEL FILLER........................23-86
HOSES, BRAKE BLEEDINGÐBRAKE FLUID
AND LEVELÐBRAKELINES..............5-13
HOSES, BRAKELINES....................5-15
HOSES, COOLING SYSTEM...............7-26
HOSES/TUBING, RUBBER AND PLASTIC.....0-28
HOUSING, AIR CLEANER; EMISSION
CONTROL SYSTEMS...................25-8
HOUSING, AIR CLEANER; FUEL SYSTEM....14-54
HOUSING AND PARK LOCK COMPONENT
OVERHAUL, ADAPTER................21-120
HOUSING END PLUG...................19-26
HOUSING, EVAPORATOR................24-42
HOUSING, EVAPORATOR/BLOWER.........24-33
HOUSING, HEATER CORE................24-40
HOUSING LEAK DIAGNOSIS, CONVERTER
. . . 21-73
HOUSING, LIFTGATE LICENSE PLATE
LAMP
..............................23-72
HOUSING REPLACEMENT, CLUTCH
.........6-11
HOUSING REPLACEMENT, HEATER CORE
. . . 24-29HOUSING SEAL REPLACEMENT,
ADAPTER..........................21-182
HOUSINGS, INSTRUMENT CLUSTER
AND GAUGE........................23-190
HUB BEARING AND AXLE SHAFT...........2-24
HYDRAULIC CLUTCH....................0-22
HYDRAULIC COMPONENTS................5-1
HYDRAULIC CONTROL UNIT (HCU).........5-39
HYDRAULIC FLOW DURING FULL
THROTTLE 3-2 DOWNSHIFT............21-92
HYDRAULIC FLOW DURING PART
THROTTLE 3-2 DOWNSHIFT............21-91
HYDRAULIC FLOW IN D RANGE FIRST
GEAR..............................21-87
HYDRAULIC FLOW IN D RANGE SECOND
GEAR..............................21-88
HYDRAULIC FLOW IN D RANGE THIRD
GEAR..............................21-89
HYDRAULIC FLOW IN MANUAL FIRST
GEAR (1) POSITION..................21-94
HYDRAULIC FLOW IN MANUAL SECOND
(2) RANGE..........................21-93
HYDRAULIC FLOW IN PARK AND NEUTRAL . . . 21-86
HYDRAULIC FLOW IN REVERSE..........21-95
HYDRAULIC FLOW IN THIRD GEAR
(CONVERTER CLUTCH ENGAGED)........21-90
HYDRAULIC LINKAGE INSTALLATION,
CLUTCH.............................6-12
HYDRAULIC LINKAGE REMOVAL,
CLUTCH.............................6-11
HYDRAULIC PRESSURE TEST......21-71,21-168
HYDRAULIC SYSTEM..................21-160
HYDRAULIC TAPPETS...............9-24,9-65
HYDROMETER TEST....................8A-3
IDENTIFICATION, AW-4 VALVE AND
SPRING...........................21-330
IDENTIFICATION, CIRCUIT................8W-2
IDENTIFICATION, COMPONENT............8W-2
IDENTIFICATION, ENGINE AND
TRANSMISSION/TRANSFER CASE.....INTRO.-3
IDENTIFICATION, MAJOR COMPONENT . . INTRO.-3
IDENTIFICATION NUMBER (VIN)
DECODING, VEHICLE...............INTRO.-2
IDENTIFICATION NUMBER (VIN) PLATE,
VEHICLE.........................INTRO.-1
IDENTIFICATION, TRANSFER CASE
. 21-273,21-293
IDENTIFICATION, TRANSMISSION
.....21-1,21-32,
21-66,21-157
IDENTIFICATION, WIRE CODE
.............8W-2
IDENTIFICATION, WIRING AND
COMPONENT
.......................8W-13
IDLE AIR CONTROL (IAC) MOTOR
.........14-56
IDLE AIR CONTROL (IAC) MOTORÐPCM
OUTPUT
............................14-25
IDLE AIR CONTROL MOTOR TEST
.........14-46
IDLE SWITCHÐPCM INPUT, EXTENDED
....14-21
IDLE SWITCH TEST, EXTENDED
...........14-45
IGNITION CABLES, DISTRIBUTOR CAP
AND ROTOR
.........................0-18
IGNITION CIRCUIT SENSEÐPCM INPUT
....14-21
IGNITION COIL; FUEL SYSTEM
...........14-57
IGNITION COIL; IGNITION SYSTEMS
. . 8D-4,8D-11,
8D-26
IGNITION COILÐPCM OUTPUT
...........14-26
IGNITION COIL RESISTANCE
.............8D-11
IGNITION KEY WARNING SWITCH
REPLACEMENT
.......................8U-4
IGNITION OFF DRAW (IOD) DIAGNOSIS
.....8A-8
IGNITION SECONDARY CIRCUIT
DIAGNOSIS
.........................8D-12
IGNITION SWITCH; BRAKES
...............5-42
IGNITION SWITCH CONTINUITY TESTS
.....8D-31
IGNITION SWITCH; IGNITION SYSTEMS
....8D-30
IGNITION SWITCH INSTALLATION/
ADJUSTMENT
.......................8D-31
IGNITION SWITCH REMOVAL
............8D-30
IGNITION SWITCH TESTING
.............8D-30
IGNITION TIMING
......................8D-14
IGNITION WIRING, SECONDARY
...........8W-1
ILLUMINATED ENTRY SYSTEM SERVICE
INFORMATION
.......................8L-20
ILLUMINATED ENTRY SYSTEM TROUBLE
DIAGNOSIS
....................8L-21,8L-22
JINDEX11
Description Group-Page Description Group-Page Description Group-Page

TRAILER HITCHES.....................23-88
TRANSFER CASE...........0-25,21-292,21-319...........
TRANSFER CASE ASSEMBLY......21-282,21-306
TRANSFER CASE DISASSEMBLY AND
OVERHAUL..................21-277,21-297
TRANSFER CASE FILL LEVEL............21-294
TRANSFER CASE IDENTIFICATION . . 21-273,21-293
TRANSFER CASE INSTALLATION . . . 21-276,21-296
TRANSFER CASE LUBRICANT.....21-273,21-294
TRANSFER CASE, NP231.........21-272,21-291
TRANSFER CASE, NP242...............21-293
TRANSFER CASE REMOVAL.......21-276,21-296
TRANSFER CASE SKID PLATE; BODY
COMPONENTSÐXJ VEHICLES.....13-15,23-84
TRANSMISSION, 30RH/32RH AUTOMATIC . . . 21-66
TRANSMISSION AND CONVERTER
INSTALLATION......................21-109
TRANSMISSION AND CONVERTER
REMOVAL.........................21-108
TRANSMISSION AND TORQUE
CONVERTER INSTALLATION...........21-190
TRANSMISSION AND TORQUE
CONVERTER REMOVAL...............21-189
TRANSMISSION APPLICATION............21-66
TRANSMISSION ASSEMBLY AND
ADJUSTMENT............21-15,21-51,21-255
TRANSMISSION ASSEMBLY AND
ADJUSTMENT PROCEDURES..........21-146
TRANSMISSION ASSEMBLY TIPS........21-146
TRANSMISSION, AUTOMATIC.............0-23
TRANSMISSION, AW-4 AUTOMATIC.......21-156
TRANSMISSION, AX 15 MANUAL.........21-32
TRANSMISSION, AX 4/5 MANUAL..........21-1
TRANSMISSION CASE CLEANING AND
INSPECTION.......................21-118
TRANSMISSION CASE OVERHAUL, FIRST-
REVERSE BRAKE PISTON.............21-237
TRANSMISSION CONTROL MODULE
(TCM) SERVICE.....................21-173
TRANSMISSION CONTROLS
AND COMPONENTS...................21-66
TRANSMISSION COOLER FLOW TESTING . . 21-106
TRANSMISSION COOLER LINE FITTINGS . . 21-187
TRANSMISSION COOLER LINES AND
FITTINGS, SERVICING................21-106
TRANSMISSION COOLER REVERSE
FLUSHING.........................21-105
TRANSMISSION COOLER SERVICE.......21-187
TRANSMISSION DIAGNOSIS, 30RH/32RH . . 21-69,
21-77,21-77,21-79,21-80,21-81,21-82,21-83,21-84,
21-85
TRANSMISSION DIAGNOSIS, AW-4.......21-167
TRANSMISSION DISASSEMBLY....21-112,21-192
TRANSMISSION DISASSEMBLY AND
OVERHAUL.....................21-5,21-36
TRANSMISSION GEAR RATIOS...........21-33
TRANSMISSION IDENTIFICATION.....21-1,21-32,
21-66,21-157
TRANSMISSION INSTALLATION............21-4
TRANSMISSION INSTALLATIONÐAX 15....21-35
TRANSMISSION LUBRICANT.............21-33
TRANSMISSION OIL COOLERS............7-29
TRANSMISSION OVERHAUL, 30RH/32RH . . 21-112
TRANSMISSION OVERHAUL, AW-4.......21-192
TRANSMISSION RANGES AND SHIFT
LEVER POSITIONS
...................21-157
TRANSMISSION REMOVALÐAX 4/5
........21-3
TRANSMISSION REMOVAL AND
INSTALLATION, 30RH/32RH
...........21-108
TRANSMISSION REMOVAL AND
INSTALLATION, AW-4
................21-189
TRANSMISSION REMOVALÐAX 15
........21-34
TRANSMISSION, SELECTIVE SNAP RING
CHARTÐAX 15 MANUAL
.............21-321
TRANSMISSION SHIFT PATTERNÐAX 15
. . . 21-33
TRANSMISSION SWITCH AND PLUG
LOCATIONS
.........................21-33
TRANSMISSION THROTTLE CABLE
ADJUSTMENT
......................21-185
TRANSMISSION THROTTLE CABLE
ADJUSTMENT
.......................21-98
TRANSMISSION THROTTLE CABLE
REPLACEMENT
.....................21-184
TRANSMISSION THROTTLE VALVE CABLE
ADJUSTMENT
.......................21-70TRANSMISSION, TORQUE
SPECIFICATIONSÐ AX 15 MANUAL.....21-320
TRANSMISSION VALVE BODY
INSTALLATION......................21-177
TRANSMISSION VALVE BODY OVERHAUL . . 21-240
TRANSMISSION VALVE BODY REMOVAL . . . 21-176
TRANSMISSION VALVE BODY
SOLENOIDS........................21-175
TRANSMISSION/TRANSFER CASE
IDENTIFICATION, ENGINE............INTRO.-3
TRANSMISSION/TRANSFER CASE
SPECIFICATIONS....................21-320
TRANSMITÐPCM OUTPUT, SCI...........14-26
TRANSMITTER.........................8P-8
TRANSMITTER PROGRAMMING...........8P-9
TRANSMITTER SERVICE.................8P-9
TRAVEL SENSOR OPERATION, HCU
PUMP AND PEDAL....................5-44
TRAVEL SENSOR, PEDAL.................5-41
TRAVEL SENSOR SERVICE, PEDAL.........5-51
TRAY, BATTERY.................23-13,23-140
TRAY LAMP, I/P ASH RECEIVER..........23-92
TREAD WEAR INDICATORS...............22-3
TRIM COVERSÐXJ VEHICLES, B/C-
PILLAR AND LIFTGATE PILLAR.........23-116
TRIM PANEL, DOOR....................23-35
TRIM PANEL EXTENSIONÐXJ VEHICLES,
QUARTER.........................23-115
TRIM PANEL, FULL-METAL DOOR........23-175
TRIM PANEL, LIFTGATE.................23-66
TRIM PANELÐXJ VEHICLES, FRONT
INNER SCUFF PLATE/COWL SIDE.......23-114
TRIM PANELS AND SCUFF PLATESÐXJ
VEHICLES, INTERIOR................23-112
TRIM PANELSÐXJ VEHICLES, QUARTER
AND WHEELHOUSE..................23-115
TROUBLE CODE, CHECKING FOR
DIAGNOSTIC.........................8H-5
TROUBLE CODE (DTC), DIAGNOSTIC.......14-51
TROUBLE CODE (DTC), GENERATOR
DIAGNOSTIC........................8A-19
TROUBLE CODES, INDICATOR (CHECK
ENGINE) LAMP FOR DIAGNOSTIC.......8A-19
TROUBLE DIAGNOSIS, DOME/COURTESY
LAMP..............................8L-19
TROUBLE DIAGNOSIS, FOG LAMP.........8L-12
TROUBLE DIAGNOSIS, ILLUMINATED
ENTRY SYSTEM; LAMPS..........8L-21,8L-22
TROUBLE DIAGNOSIS, LIGHTED VANITY
MIRROR...........................8L-19
TROUBLE DIAGNOSISÐHEADLAMP....8L-1,8L-2
TROUBLE DIAGNOSISÐXJ VEHICLES,
HEADLAMP DELAY FUNCTION..........8L-16
TROUBLESHOOTING WIRING PROBLEMS . . . 8W-3
TUBE AXLE (2WD), MODEL 30 AXLE........2-20
TUBE CAP, FUEL TANK FILLER;
EMISSION CONTROL SYSTEMS......25-4,25-9
TUBE CAP, FUEL TANK FILLER; FUEL
SYSTEM............................14-12
TUBE, NO-LEAD FUEL TANK FILLER.......14-12
TUBE RETAINER CLIP, FUEL AND BRAKE
FLUID; BODY COMPONENTSÐXJ VEHICLES . 23-86
TUBE RETAINER CLIP, FUEL AND BRAKE
FLUID; FRAME AND BUMPERS..........13-16
TUBES/LINES/HOSES AND CLAMPS,
FUEL..........................14-9,14-56
TURN/HAZARD SWITCH REPLACEMENT -
ALL MODELS.........................8J-3
TURN SIGNAL LEVER TEST, SPEED
CONTROL SWITCH....................8H-7
TURN SIGNALSÐXJ.....................8J-1
TURN SIGNALSÐYJ.....................8J-2
TURN SIGNAL/TAIL LAMP BULB
REPLACEMENT, BACK-UP/REAR..........8L-9
TWEETER SPEAKER/COURTESY LAMP
SUPPORT BRACKET, I/P...............23-95
U-JOINT, AXLE SHAFTÐCARDAN..........2-25
U-JOINTS, PROPELLER SHAFTS..........16-14
UNBALANCE...........................16-3
UNDERBODY COMPONENTS.............23-84
UNDERCOAT, BODY...................23-203
UNDERHOOD LAMP BULB REPLACEMENT
. . . 8L-18
UNDERHOOD LAMP REPLACEMENT
.......8L-18
UNDERHOOD LAMP SERVICE
INFORMATION
.......................8L-17
UNIBODY CONSTRUCTION, XJ
.............13-1UNIT (ECU), ELECTRONIC CONTROL........5-41
UNIT, FUEL GAUGE SENDING.............14-15
UNIT (HCU), HYDRAULIC CONTROL........5-39
UNIVERSAL JOINT ANGLE
MEASUREMENT.......................16-4
UNIVERSAL JOINT REPLACEMENT.........16-9
UNIVERSAL JOINTS.....................16-2
UPPER SUSPENSION ARM...............2-11
UPSHIFT INDICATOR INOPERATIVE.........8E-4
UPSHIFT INDICATOR LAMP; INSTRUMENT
PANELAND GAUGESÐXJ...............8E-2
UPSHIFT INDICATOR LAMP; INSTRUMENT
PANELAND GAUGESÐYJ..............8E-16
USAGE STATEMENT, FUEL................14-1
USAGE STATEMENTÐGAS ENGINES, FUEL . . . 0-17
USING ON-BOARD DIAGNOSTIC SYSTEM . . . 8A-19
VACUUM DISCONNECT AXLE Ð YJ
VEHICLES...........................2-26
VACUUM HOSE ROUTING SCHEMATICS......25-1
VACUUM MOTOR, FRESH AIR DOOR.......24-41
VACUUM MOTOR REPLACEMENT, A/C
RECIRCULATING AIR DOOR............24-31
VACUUM MOTOR REPLACEMENT,
HEATER/DEFROSTER/INSTRUMENT
PANEL OUTLET DOOR.................24-30
VACUUM ROUTING SCHEMATICÐ2.5L 4
CYLINDER ENGINE....................25-2
VACUUM ROUTING SCHEMATICÐ4.0L 6
CYLINDER ENGINE....................25-3
VACUUM SUPPLY TEST..................8H-7
VACUUM TEST, POWER BOOSTER..........5-12
VALUES, CONVERSION FORMULAS AND
EQUIVALENT.....................INTRO.-8
VALUES, GAUGE CALIBRATION...........8E-22
VALUES, STANDARD TORQUE.........INTRO.-9
VALVE AND SPRING IDENTIFICATION, AW-
4 ................................21-330
VALVE BODY ASSEMBLY AND
ADJUSTMENT......................21-144
VALVE BODY CHECK BALL DIMENSIONS,
AW-4 .............................21-328
VALVE BODY DISASSEMBLY AND
INSPECTION.......................21-138
VALVE BODY INSTALLATION............21-101
VALVE BODY INSTALLATION,
TRANSMISSION.....................21-177
VALVE BODY OVERHAUL, TRANSMISSION . . 21-240
VALVE BODY REMOVAL................21-100
VALVE BODY REMOVAL, TRANSMISSION . . 21-176
VALVE BODY SERVICE.................21-100
VALVE BODY SOLENOIDS,
TRANSMISSION.....................21-175
VALVE CABLE ADJUSTMENT,
TRANSMISSION THROTTLE............21-70
VALVE, COMBINATION; BRAKES.......5-15,5-42
VALVE, EXPANSION (H); HEATING AND
AIR CONDITIONING..............24-35,24-43
VALVE FITTING O-RING SEAL, FLOW
CONTROL..........................19-12
VALVE, FUEL TANK PRESSURE
RELIEF/ROLLOVER..............14-15,14-56
VALVE OPERATION, HCU SOLENOID........5-43
VALVE PLATEÐLEAK TESTS, COMPRESSOR . . 24-8
VALVE, PRESSURE RELIEF/ROLLOVER;
EMISSION CONTROL SYSTEMS......25-5,25-9
VALVE REPLACEMENT..................19-28
VALVE REPLACEMENT, CHECK............19-33
VALVE REPLACEMENTÐXJ, COMBINATION . . . 5-55
VALVE REPLACEMENTÐYJ, COMBINATION . . . 5-55
VALVE SHAFT OVERHAUL, MANUAL......21-205
VALVE SHAFT SEAL REPLACEMENT,
MANUAL..........................21-178
VALVE SPRINGS AND OIL SEALS......9-21,9-62
VALVE SPRINGS, VALVES............9-22,9-63
VALVE TEST, POWER BOOSTER CHECK......5-11
VALVE TIMING.....................9-26,9-66
VALVES AND VALVE SPRINGS.........9-22,9-63
VALVES, SERVICE.......................24-3
VANITY MIRROR, LIGHTED
..............8L-19
VANITY MIRROR TROUBLE DIAGNOSIS,
LIGHTED
...........................8L-19
VARIANCE, PINION GEAR DEPTH;
FRONT SUSPENSION AND AXLE
..........2-38
VARIANCE, PINION GEAR DEPTH; REAR
SUSPENSION AND AXLES
...........3-20,3-38
24 INDEXJ
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