Seat belt JEEP CHEROKEE 1994 Service Repair Manual

dye to aid in detecting the source of ATF leaks. The
use of transmission sealing additives should also be
avoided.
Black-light detection dye is factory-installed in
automatic transmissions and, unless the ATF
has been drained and re-placed, it is not neces-
sary to add dye.
ATF LEVEL
Determine the ATF level according to the following
procedure.
WARNING: USE EXTREME CAUTION WHEN THE
ENGINE IS OPERATING. DO NOT PUT YOUR
HANDS NEAR THE DRIVE BELT, PULLEYS OR FAN
BLADE. DO NOT STAND IN A DIRECT LINE WITH
THE FAN BLADE.
(1) Operate the engine and allow the automatic
transmission sufficient time to warm to the normal
operating temperature (77ÉC/170ÉF).
When at normal operating temperature, ATF
will be uncomfortable to fingertips when the
dipstick is touched. Normally, 25 km (15 miles) is
a sufficient driving distance for a transmission
to warm to normal operating temperature (77ÉC/
170ÉF).
(2) Place the vehicle on a level surface.
(3) Operate the engine at idle speed.
(4) Engage the parking brake.
(5) Place a block in front of and at the rear of one
wheel/tire to prevent vehicle movement.
(6) Depress the brake pedal and move the trans-
mission selector lever through all the positions and
then place the selector lever in NEUTRAL position.
(7) Remove the dipstick (Fig. 6) from the transmis-
sion filler tube and wipe it clean.
(8) Insert the dipstick into the transmission filler
tube and seat the cap on top of the tube.
(9) Remove the dipstick and observe the ATF level
on both sides of the dipstick. The ATF level is accept-
able when it is between the ADD and FULL marks.
(10) While determining the ATF level in a trans-
mission, also note the general condition of the fluid.
Examine the fluid closely. If doubtful about its con-
dition, drain a sample into a small container for
evaluation.
(11) If the ATF level is either at or below the ADD
mark, add sufficient ATF to raise the level to the
FULL mark on the dipstick.
CAUTION: Do not over-fill an automatic transmis-
sion. Over-filling can cause the ATF to foam, which
will result in over-heating, fluid oxidation and var-
nish formation.
(12) When it is necessary to add ATF, insert a
long-necked funnel into the transmission filler tube.It requires only 0.5 liter (1.0 pint) of ATF to raise
the level from the ADD mark to the FULL mark.
(13) Inspect for ATF leaks and correct as neces-
sary.
(14) Remove the wheel/tire blocks.
ATF AND FILTER CHANGE
Automatic transmission fluid (ATF) does not dete-
riorate or wear out, but it does become contaminated.
These contaminates will eventually restrict passages
and orifices. The result is hard or rough shifting, or
complete transmission failure. Also, the varnish
eventually causes rubber seals to harden and become
brittle.
When it is necessary to change the ATF and re-
place the filter in a Jeeptautomatic transmission,
use the following procedures.
Fig. 6 Dipstick & ATF LevelÐTypical
Fig. 7 Safe ATF Level Above 22ÉC/72ÉF
0 - 24 LUBRICATION AND MAINTENANCEJ

(3) Rotate the socket/wrench clockwise (Fig. 7).
Place the belt over the idler pulley. Let tensioner ro-
tate back into place. Remove wrench. Be sure belt is
properly seated in the grooves of all pulleys.
AUTOMATIC BELT TENSIONERÐXJ MODELS
4.0L ENGINE WITH RIGHT HAND DRIVE
The drive belt is equipped with a spring loaded au-
tomatic belt tensioner (Fig. 10). This belt tensioner
will be used with all belt configurations such as with
or without air conditioning.
REMOVAL
(1) Attach a socket/wrench to the mounting bolt of
the automatic tensioner pulley (Fig. 10).
(2) Rotate the tensioner assembly clockwise (as
viewed from front) until tension has been relieved
from belt.
(3) Remove belt from idler pulley (Fig. 10) first.
Remove belt from automatic tensioner.
(4) Remove tensioner mounting bolt (Fig. 10) from
tensioner bracket. Remove tensioner from vehicle.
Note alignment pin on the back of tensioner.
WARNING: BECAUSE OF HIGH SPRING PRES-
SURE, DO NOT ATTEMPT TO DISASSEMBLE AUTO-
MATIC TENSIONER. UNIT IS SERVICED AS AN
ASSEMBLY (EXCEPT FOR PULLEY).
(5) Remove tensioner pulley bolt. Remove pulley
from tensioner.
INSTALLATION
(1) Install pulley and pulley bolt to tensioner.
Tighten bolt to 90 Nzm (65 ft. lbs.) torque.
(2) Install tensioner assembly to mounting bracket.
An alignment pin is located on the back of tensioner.
Align this pin to the slotted hole in the mounting
bracket. Install mounting bolt and tighten to 41 Nzm
(30 ft. lbs.) torque. If automatic tensioner bracket-to-generator mounting bracket bolts were removed,
tighten to 27 Nzm (20 ft. lbs.) torque.
(3) Position the drive belt over all pulleysexcept
the idler pulley (Fig. 10).
CAUTION: When installing the serpentine accessory
drive belt, the belt must be routed correctly. If not,
the engine may overheat due to the water pump ro-
tating in the wrong direction. Refer to (Fig. 6) for
correct engine belt routing. The correct belt with
the correct length must be used
(4) Attach a socket/wrench to the pulley mounting
bolt of the automatic tensioner (Fig. 10).
(5) Rotate the socket/wrench clockwise (Fig. 10).
Place the belt over the idler pulley. Let tensioner ro-
tate back into place. Remove wrench. Be sure belt is
properly seated on all pulleys.
Fig. 10 Automatic Belt TensionerÐ4.0L Engine With
RHD
7 - 36 COOLING SYSTEMJ

INSTRUMENT CLUSTER DIAGNOSIS
INDEX
page page
4WD Indicator Inoperative................... 4
Anti-Lock Indicator......................... 4
Brake Indicator Inoperative.................. 4
Coolant Temperature Gauge Inoperative........ 3
Coolant Temperature Indicator Inoperative....... 3
Fuel Gauge Inoperative..................... 3
Gauges and Indicators Inoperative............ 3
Instrument Panel Lamps.................... 4
Low Fuel Warning Inoperative................ 4
Low Washer Indicator Inoperative............. 4Malfunction Indicator Lamp (Check Engine)...... 4
Oil Pressure Gauge Inoperative............... 3
Oil Pressure Indicator Inoperative............. 3
Radio/Clock Illumination.................... 4
Seat Belt Indicator........................ 4
Speedomete/Odometer Inoperative............. 3
Tachometer Inoperative..................... 3
Upshift Indicator Inoperative................. 4
Voltmeter Inoperative....................... 3
SPEEDOMETER/ODOMETER INOPERATIVE
(1) Check for continuity in the wire between the
vehicle speed sensor and cluster connector pin A5.
(2) With the ignition switch in the ON position,
check for battery voltage across pin A8 (B+) and pin
B2 (ground).
(3) Perform vehicle speed sensor test. Refer to the
appropriate vehicle Diagnostic Test Procedures man-
ual.
(4) If all the previous tests prove good, replace
speedometer/odometer.
GAUGES AND INDICATORS INOPERATIVE
(1) Remove and inspect fuse #17. Replace as re-
quired.
(2) Measure resistance at instrument cluster con-
nector terminal A3. Meter should read zero ohms. If
not, repair open to ground.
VOLTMETER INOPERATIVE
(1) Turn ignition switch to ON. Voltmeter should
read battery voltage. If not, go to step 2.
(2) Measure voltage at instrument cluster connec-
tor terminal A8. Meter should read battery voltage.
If OK, replace meter. If not, repair open to fuse #17.
OIL PRESSURE GAUGE INOPERATIVE
(1) Turn ignition switch to ON.
(2) Disconnect oil pressure sender connector (Fig.
1). Needle goes to H. If not, go to step 3.
(3) Touch oil pressure sender connector to ground.
Needle goes to L. If OK, replace sender. If not, repair
open to gauge (instrument cluster connector terminal
B7).
OIL PRESSURE INDICATOR INOPERATIVE
(1) Turn ignition switch to ON.
(2) Touch oil pressure switch connector to ground.
Lamp should light. If OK, replace switch. If bulb is
OK, repair open to instrument cluster connector ter-
minal B7.
COOLANT TEMPERATURE GAUGE INOPERATIVE
(1) Turn ignition switch to ON.
(2) Disconnect coolant temperature sender connec-
tor. Needle goes to C. If not, go to step 3.
(3) Touch coolant temperature sender connector to
ground. Needle goes to H. If OK, replace sender. If
not, repair open to gauge (instrument cluster connec-
tor terminal A1).
COOLANT TEMPERATURE INDICATOR
INOPERATIVE
(1) Turn ignition switch to ON.
(2) Touch coolant temperature indicator connector
to ground. Lamp should light. If OK, replace switch.
If bulb is OK, repair open to instrument cluster con-
nector terminal A1.
TACHOMETER INOPERATIVE
Tachometer input is from the Powertrain Control
Module pin 43. Use the DRB scan tool to test.
FUEL GAUGE INOPERATIVE
(1) Turn ignition switch to ON.
(2) Disconnect fuel gauge sender connector. Needle
should go to E.
Fig. 1 Oil Pressure Sending UnitÐ4.0L
JXJ INSTRUMENT PANEL AND GAUGES 8E - 3

(3) Connect a jumper between terminal A and B on
the body half of the fuel gauge sender connector. The
gauge should move to F. If gauge is OK, replace
sender. If not, go to step 4.
(4) Measure resistance of sender. Meter should
read 105 to 5 ohms. If OK, go to step 5. If not, re-
place sender.
(5) Check for an open between sender connector
and gauge. If OK, replace gauge. If not, repair open
to gauge.
LOW FUEL WARNING INOPERATIVE
(1) Turn ignition switch to ON.
(2) Disconnect terminal B1 of the instrument clus-
ter connector. Wait at least 10 seconds. Lamp (LED)
should light. If OK, replace sender. If not, replace
low fuel warning module.
UPSHIFT INDICATOR INOPERATIVE
(1) Turn ignition switch to ON.
(2) Ground pin 7 of connector B. Lamp should
light. If not, replace bulb. If OK, continue with
step 3.
(3) Turn ignition switch to OFF. Check for conti-
nuity between connector B pin 2 and pin 54 of the
Powertrain Control Module. If OK, replace PCM. If
not, repair open.
BRAKE INDICATOR INOPERATIVE
(1) Turn ignition switch to ON. Apply parking
brake, brake warning switch connector unplugged.
(2) Jumper brake warning switch connector termi-
nal B to ground. Lamp should light. If bulb is OK,
repair open to indicator.
(3) Turn ignition switch to OFF. Measure resis-
tance between brake warning switch connector ter-
minal A and ground. Meter should read zero ohms. If
OK, check switch and/or brake system. If not, repair
open to park brake switch ground.
4WD INDICATOR INOPERATIVE
(1) Apply parking brake, start engine, vehicle in
4WD Lock or 4WD.
(2) Unplug switch and touch harness side of wire
to ground. Lamp should light. If OK, check switch
operation, replace if bad. If bulb is OK, repair open
to indicator.
LOW WASHER INDICATOR INOPERATIVE
(1) Turn ignition switch to ON.
(2) Jumper 12 volts to fluid level switch connector
terminal B. Lamp should light. If not, go to step 3.
(3) Measure resistance between terminal B and
ground. Meter should read zero ohms. If not, repair
open to bulb. If OK, go to step 4.
(4) Measure voltage at fluid level switch connector
terminal A. Meter should read battery voltage. If
OK, replace switch. If not, repair open to fuse.
MALFUNCTION INDICATOR LAMP (CHECK ENGINE)
(1) Turn ignition switch to ON.
(2) Jumper Powertrain Control Module terminal 2
to ground. Lamp should light. If bulb is OK, check
for open to instrument cluster connector terminal 2.
ANTI-LOCK INDICATOR
(1) Turn ignition switch to ON.
(2) Jumper instrument cluster connector terminal
6 to ground. Lamp should light. If bulb is OK, check
wiring for an open to module. Refer to Group 5 -
Brakes.
SEAT BELT INDICATOR
Jumper instrument cluster connector terminal 15
to 12 volts. Lamp should light. If not, replace bulb. If
OK, check wiring for an open to buzzer module. Re-
fer to Group 8U - Chime/Buzzer Warning Systems.
RADIO/CLOCK ILLUMINATION
With the ignition switch in ACCESSORY or ON,
power comes from the radio fuse. It then goes
through the normally closed contacts of the radio il-
lumination relay to the radio at connector terminal
11.
Pulling the headlamp switch to ON energizes the
radio illumination relay. This closes the normally
open contacts of the relay, and the brightness for the
radio display is controlled by the headlamp switch
rheostat. The back-lighting for the radio is also con-
trolled by the headlamp rheostat through radio con-
nector terminal 10.
Refer to Group 8F - Audio Systems, for radio illu-
mination relay diagnosis.
INSTRUMENT PANEL LAMPS
Voltage is supplied at all times from the 40 amp
Maxi fuse (located in the Power Distribution Center)
through the park lamps fuse to the headlamp switch.
The circuit continues through the instrument lamps
fuse to the individual instrument panel lamps to
ground. Lamp brightness is controlled by turning the
headlamp switch knob.
DIAGNOSIS
(1) Turn parking lamps ON.
(2) Check park lamps fuse. Replace as required.
(3) Check instrument lamps fuse. Replace as re-
quired.
(4) Measure voltage at battery side of instrument
lamps fuse with rheostat turned counterclockwise to
clockwise (LO to HI). Meter should read zero volts to
battery voltage. If not, replace headlamp switch.
(5) Measure resistance at ground side of instru-
ment lamps fuse with parking lamps OFF. Meter
should read almost zero ohms (except bulb filament).
If not, repair open to ground. If zero ohms, 12 volt
supply wire from fuse is shorted to ground, repair short.
8E - 4 XJ INSTRUMENT PANEL AND GAUGESJ

INSTRUMENT PANEL AND GAUGESÐYJE
CONTENTS
page page
GAUGE PACKAGE DIAGNOSIS............ 22
GAUGE PACKAGE GENERAL INFORMATION . 22
GAUGE PACKAGE SERVICE PROCEDURES . . 24
INSTRUMENT CLUSTER DIAGNOSIS....... 14INSTRUMENT CLUSTER GENERAL INFORMATION.14
INSTRUMENT CLUSTER SERVICE PROCEDURES.. 17
SPECIFICATIONS....................... 27
INSTRUMENT CLUSTER GENERAL INFORMATION
SPEEDOMETER/ODOMETER SYSTEM
The speedometer/odometer system consists of an
electric speedometer and pushbutton reset odometer
mounted in the cluster. The system also includes the
wire harness from the cluster to the vehicle speed
sensor at the transmission, and the adapter and pin-
ion in the transmission. A signal is sent from a
transmission mounted vehicle speed sensor to the
speedometer/odometer circuitry through the wiring
harness. Refer to Group 21 - Transmission for select-
ing the proper pinion, and selecting and indexing the
proper adapter.
TACHOMETER
The tachometer displays the engine speed (RPM).
With the engine running, the tachometer receives anengine speed signal from the Powertrain Control
Module pin 43 (values shown in Specifications chart).
INDICATOR LAMPS
The Brake, Upshift (2.5L with 5 speed transmis-
sion except California), and Malfunction Indicator
(Check Engine) lamps are located in the indicator
lamp panel above the steering column. The lamps
share a common battery feed connection through the
ignition switch and fuse #9.
The turn signals, high beam indicator, seat belt re-
minder, hazard lamp, master lighting and illumina-
tion bulbs are supplied battery voltage through
various switches and share a common ground.
INSTRUMENT CLUSTER DIAGNOSIS
INDEX
page page
Brake Indicator Lamp...................... 16
DiagnosingÐAll Lamps Out................. 16
Instrument Panel Illumination Lamps.......... 16
Malfunction Indicator Lamp (Check Engine)..... 16Seat Belt Reminder Lamp................... 16
Speedometer............................ 14
Tachometer............................. 14
Upshift Indicator Lamp..................... 16
SPEEDOMETER
(1) Raise vehicle.
(2) Disconnect the vehicle speed sensor connector.
(3) Connect a voltmeter between the black wire
pin of the connector and ground.
(4) Turn the ignition switch to the ON position.
(5) Check for approximately 5 volts. If OK, per-
form vehicle speed sensor test. Refer to the appropri-
ate Powertrain Diagnostic Procedures manual. If not
OK, continue with step 6.
(6) Turn ignition switch to OFF position.(7) Check continuity between vehicle speed sensor
connector and terminal 13 of instrument cluster con-
nector. If OK, replace speedometer. If not OK, repair
open circuit.
TACHOMETER
(1) Tachometer input is from the Powertrain Con-
trol Module (PCM) pin 43. Use the DRB scan tool to
perform actuator test. If OK, continue with step 2. If
not, replace PCM.
(2) Check for continuity between cluster connector
pin 12 and PCM pin 43. If OK, replace tachometer. If
not, repair open circuit.
8E - 14 YJ INSTRUMENT PANEL AND GAUGESJ

DIAGNOSINGÐALL LAMPS OUT
(1) Inspect fuse #9. Replace as required.
(2) Measure voltage at instrument cluster connec-
tor terminal 20. Meter should read zero ohms. If not,
repair open to ground.
UPSHIFT INDICATOR LAMP
Vehicles equipped with manual transmissions have
an optional upshift indicator lamp. The lamp is con-
trolled by the PCM. The lamp lights to indicate when
the driver should shift to the next highest gear for best
fuel economy. The PCM will turn the lamp off after 3 to
5 seconds if the upshift is not performed. The lamp will
remain off until the vehicle stops accelerating and is
brought back to the range of lamp operation or shifted
into another gear.
The indicator lamp is normally illuminated when
the ignition switch is turned ON and it is turned off
when the engine is started. The lamp will be lighted
during engine operation according to engine speed
and load.
(1) Turn ignition switch to ON.
(2) Ground pin 2 of cluster connector. Lamp should
light. If not, replace bulb. If OK, continue with step 3.
(3) Turn ignition switch to OFF. Check for conti-
nuity between cluster connector pin 2 and pin 54 of
the PCM. If not, repair open. If OK, refer to DRB
scan tool actuator test of upshift indicator.
BRAKE INDICATOR LAMP
The brake indicator is a dual function lamp. It will in-
dicate an unequal pressure condition in the split brake
hydraulic system and it also will indicate when the park-
ing brake is engaged. Separate switches are used for each
indicator lamp function. A switch mounted on the brake
pedal assembly will close a ground circuit whenever the
parking brakes are applied. A second switch is installed
in the brake hydraulic lines near the master cylinder. If
the switch is balanced by equal pressure on both ends of
the switch valve, the valve remains centered and the
lamp remains off. If the valve is shifted by unequal pres-
sure between the front or rear brake hydraulic systems,
the lamp circuit is connected to ground. To make sure
the brake lamp is functional before the vehicle is driven,
it is illuminated through a ground circuit when the igni-
tion switch is turned to the START position.
(1) Turn ignition switch to ON.
(2) Ground pin 1 of the cluster connector. Lamp
should light. If not, replace bulb. If OK, continue
with step 3.
(3) Turn ignition switch to OFF. Check for continuity to
park brake switch and brake warning switch.
MALFUNCTION INDICATOR LAMP (CHECK ENGINE)
The Malfunction Indicator Lamp (Check Engine) il-
luminates each time the ignition switch is turned
ON and stays on for 3 seconds as a bulb test.If the PCM receives an incorrect signal or no signal
from certain sensors or emission related systems the
lamp is turned on (pin 32 of PCM). This is a warning
that the PCM has recorded a system or sensor mal-
function. In some cases when a diagnostic fault is de-
clared the PCM will go into a limp-in mode in an
attempt to keep the system operating. It signals an
immediate need for service.
The lamp also can be used to display diagnostic
trouble codes (DTC). Cycle the ignition switch ON,
OFF, ON, OFF, ON within 5 seconds. This will allow
any DTC's stored in the PCM memory to be dis-
played in a series of flashes representing digits.
(1) Turn ignition switch to ON.
(2) Ground pin 4 of cluster connector. Lamp should
light. If not, replace bulb. If OK, continue with step 3.
(3) Turn ignition switch to OFF. Check for conti-
nuity between cluster connector pin 4 and PCM cav-
ity 32. If OK, replace PCM. If not, repair open.
SEAT BELT REMINDER LAMP
Apply 12 volts to terminal 16 of cluster connector.
Lamp should light. If not, replace bulb. If OK, check
wiring for an open to buzzer module. Refer to Group
8U - Chime/Buzzer Warning Systems.
INSTRUMENT PANEL ILLUMINATION LAMPS
The instrument panel illumination lamps share
two common connections. There is a splice after fuse
#10 that connects the lamps to battery feed. There is
also a splice that connects all lamps to ground. Be-
cause they share these common connection points in
a parallel circuit, the illumination lamps will all
come on at the same time. It also means one or more
lamps can be out without affecting the operation of
the other lamps.
On the battery side of the circuit, the headlamp
switch illumination rheostat/switch and panel lamps
fuse receive battery feed in series from the park/tail
fuse. In the park lamp position, the headlamp switch
completes the circuit from the park/tail fuse to the il-
lumination rheostat/switch and panel lamps fuse.
The illumination rheostat contains a variable resis-
tor that allows the driver to vary illumination inten-
sity from off to full brightness.
DIAGNOSIS
(1) Turn parking lamps ON.
(2) Check fuse #10. Replace as required.
(3) Measure voltage at battery side of fuse #10
with rheostat turned counterclockwise to clockwise
(LO to HI). Meter should read zero volts to battery
voltage. If not, replace headlamp switch.
(4) Measure resistance at ground side of fuse #10
with parking lamps OFF. Meter should read almost
zero ohms (except bulb filament). If not, repair open
to ground. If zero ohms, 12 volt supply wire from fuse
is shorted to ground, repair short.
8E - 16 YJ INSTRUMENT PANEL AND GAUGESJ

CHIME/BUZZER WARNING SYSTEMS
CONTENTS
page page
GENERAL.............................. 1
IGNITION KEY WARNING SWITCH REPLACEMENT.4OPERATION/DIAGNOSIS.................. 1
GENERAL
The buzzer or optional chime module is mounted on
the left side of the fuse block (above and to the left of
the brake/clutch pedal). The buzzer or chime sounds
an audible warning tone in any of the following con-
ditions:
²Vehicle lights are ON when the ignition has been
switched OFF and the key is removed and then the
driver's door is opened (except YJ).²The key is in the ignition and the driver's door is
open (On some vehicles, the buzzer will not sound if
the ignition switch is in the ON position).
²The ignition is switched ON and the driver's seat
belt is not buckled. Buzzer will quit after 4 to 8 sec-
onds. Besides the buzzer, a seat belt indicator lamp
turns on as a reminder to fasten seat belt.
OPERATION/DIAGNOSIS
OPERATION
Battery voltage for module operation is supplied to
two pins. Voltage is always present at pin 7. Pin 1
receives voltage when the ignition switch is in the
ON or START position.
SEAT BELT WARNING
The seat belt warning system uses both visual and
audible signals. These consist of a buzzer that is part
of a combined seat belt and key warning buzzer and
a red light on the instrument panel.
The system will always illuminate the seat belt
warning lamp for four to eight seconds when the ig-
nition switch is turned to the ON position. Also, only
if the driver does not fasten his seat belt, the buzzer
will sound during the same time interval. Passenger
belts are not connected to the system.
A timed buzzer-relay is used to operate the system
for the time period. It has a time delay mechanism
and buzzer assembly. Only the driver's seat belt
buckle has a switch that is connected to the system.
KEY-IN-IGNITION WARNING
To sound the key-in-ignition warning, the following
must occur:
²the ignition key warning switch must be closed
²the driver's door jamb switch must be closed.
These conditions ground pin 6 of the module. These
switches are closed when the key is in the ignition
and the driver's door is open.On some vehicles the chime/buzzer will not
sound if the door is open and the key is in the
ON position.
LIGHTS-ON WARNING (EXCEPT YJ)
To sound the lights-on warning, the following must
occur:
²the headlamp switch must be closed
²the driver's door jamb switch must be closed.
These conditions ground pin 6 of the module. These
switches are closed when the headlamp switch is ON
and the driver's door is open.
DIAGNOSIS
If the buzzer/chime unit does not operate as de-
scribed, check the two fuses for pins 1 and 7 (Figs. 1
and 2) and replace as required. If the fuses are not
defective, perform the following tests to determine if
the problem is in the module or in the wiring. Using
a flat head screwdriver, release the locking plastic
clip while carefully pulling out the module. Plug in a
known good module and check its operation. If the
problem is not corrected by replacing the module, re-
move the module and continue as follows:
VOLTAGE TESTS
Ignition in ON position, measure between the
following pins and vehicle ground.
²Measure voltage at buzzer/chime module connector
pin 1. Meter should read battery voltage. If not, re-
pair open to ignition switch.
Turn ignition OFF and remove the key from the ig-
nition.
JCHIME/BUZZER WARNING SYSTEMS 8U - 1

²Measure voltage at buzzer/chime module connector
pin 7. Meter should read battery voltage. If not, re-
pair open to fuse.
RESISTANCE TESTS
CAUTION: Before using an ohmmeter, turn ignition
switch OFF and disconnect negative cable from bat-
tery to avoid damaging the meter.
Measure between the following pins and vehi-
cle ground.
²Buzzer/chime module connector pin 2. Meter
should read almost zero ohms (bulb filament). If not,
replace seat belt indicator bulb.
²Buzzer/chime module connector pin 3. Meter
should read zero ohms. If not, repair open to ground.
²Buzzer/chime module connector pin 4. Drivers seat
belt not buckled. Meter should read zero ohms. If not,
repair open to ground (or buckle switch may be de-
fective). Meter should read open circuit if drivers
seat belt is buckled. If not, repair short to ground (or
buckle switch may be defective).
²Buzzer/chime module connector pin 6. Open driv-
er's door, key in ignition (in OFF position). Meter
should read zero ohms. If not, repair open to ground.
²Buzzer/chime module connector pin 6. Remove key
from ignition. Open driver's door, headlamp switch
ON (except YJ), meter should read zero ohms. If not,
repair open to ground.
Fig. 2 Buzzer Module Terminal Identification
Fig. 1 Buzzer Module Connector Terminal
IdentificationÐPin Side
8U - 2 CHIME/BUZZER WARNING SYSTEMSJ

Wiring Diagram Name Sheet Number
Left Back-Up Lamp..........................51
Left Courtesy Lamp.........................35
Left Fog Lamp..........................25, 27
Left Headlamp..........................25, 27
Left Park and Turn Signal Lamp..............25, 27
Left Side Marker Lamp....................25, 27
Left Tail, Stop and Turn Signal Lamp..............51
Right Back-Up Lamp.........................52
Right Courtesy Lamp........................35
Right Fog Lamp.........................26, 28
Right Headlamp.........................26, 28
Right Park and Turn Signal Lamp.............26, 28
Right Side Marker Lamp...................26, 28
Right Tail, Stop and Turn Signal Lamp.............52
Underhood Lamp............................8
Left Back-Up Lamps..........................51
Left Courtesy Lamp...........................35
Left Fog Lamp...........................25, 27
Left Front Door Jamb Switch.....................35
Left Front Speaker............................46
Left Halo Speaker............................46
Left Headlamp............................25, 27
Left Park and Turn Signal Lamp................25, 27
Left Side Marker Lamp......................25, 27
Left Tail, Stop and Turn Signal Lamp...............51
MAP Sensor.............................15, 21
Mercury Switch..............................8
Modules
ABS Control Module....................57, 58, 59
Buzzer Module.............................36
Daytime Running Lamp Module.................28
Intermittent Wiper Module.....................40
Motors
Blower Motor.............................47
Engine Starter Motor.........................7
Idle Air Control Motor.....................14, 20
Rear Wiper Motor..........................37
Wiper Motor...........................38, 39
Oil Pressure and Temp System...................23
Panel Lamp Dimmer Switch......................1
Panel Lamps.............................31, 32
Accessory Illumination........................32
Heater Control Panel Illumination.................32
Panel Lamp Dimmer Switch....................31
Transmission Range Illumination.................32
Park Brake Switch.............................9
Park/Neutral Position Switch......................7
Part Throttle EMCC 3-Speed Automatic Transmission.....56
Part Throttle EMCC Relay.......................56
Part Throttle EMCC Solenoid.....................56
Power Distribution Center.................1,4,6,57
Power Distribution Center Identification Cover..........67
Power Distribution Center Relays..................68
Power Steering Switch.........................14
Powertrain Control Module............11-22, 48, 49, 56
Powertrain Control Module Connector (2.5L Engine)......63
Powertrain Control Module Connector (4.0L Engine)......64
Provisions for A/C (2.5L).......................48Wiring Diagram Name Sheet Number
Radio Illumination Relay........................45
Radio System............................45, 46
Electrically Tuned Radio with Clock...............45
Left Front Speaker..........................46
Left Halo Speaker...........................46
Radio Illumination Relay......................45
Right Front Speaker.........................46
Right Halo Speaker..........................46
Rear Lighting............................51, 52
Center High Mounted Stop Lamp................52
Left Back-Up Lamp..........................51
Left Tail, Stop & Turn Signal Lamp & License Lamp....51
Right Back-Up Lamp.........................52
Right Tail, Stop & Turn Signal Lamp..............52
Rear Wiper/Washer System......................37
Rear Wiper Motor..........................37
Rear Wiper Switch..........................37
Washer Pump.............................37
Relays
A/C ....................................49
ABS Motor Pump Relay.......................57
ABS Power Relay...........................57
Automatic Shut Down Relay.................11, 17
EMCC...................................56
Engine Starter Relay..........................7
Fog Lamp Relays...........................30
Fuel Pump Relay........................11, 17
Heated Rear Window Relay....................54
Horn Relay...............................33
Radio Illumination Relay......................45
Right Back-Up Lamp..........................52
Right Courtesy Lamp..........................35
Right Fog Lamp...........................26, 28
Right Front Door Jamb Switch....................35
Right Front Speaker...........................46
Right Halo Speaker...........................46
Right Headlamp...........................26, 28
Right Park and Turn Signal...................26, 28
Right Side Marker Lamp.....................26, 28
Right Tail, Stop and Turn Signal Lamp..............52
Seat Belt/Ignition Key Warning Buzzer...............36
Seat Belt Switch.............................36
Sensors
ABS Accelerator Sensor.......................59
Brake Pedal Travel Sensor.....................57
Camshaft Position Sensor...................12, 18
Crankshaft Position Sensor..................12, 18
Engine Coolant Temperature Sensor............15, 21
Heated Oxygen Sensor.....................11, 17
Intake Air Temperature Sensor................15, 21
MAP Sensor...........................15, 21
Pump Motor Sensor.........................57
Throttle Position (Sensor)...................15, 21
Vehicle Speed Sensor.....................12, 18
Wheel Sensors............................59
Speakers..................................46
Speedometer...............................42
JWIRING DIAGRAMS 8W - 75

Wiring Diagram Name Sheet Number
Splices
Splice A6................................30
Splice A11..............................4,6
Splice A142............................14, 20
Splice A142-1............................3,5
Splice B15...............................58
Splice E2.............................31, 45
Splice F15...............................58
Splice F30.............................24, 45
Splice G5................................10
Splice G7.............................12, 18
Splice G19...............................58
Splice G50............................13, 19
Splice K4.............................15, 21
Splice K4-1............................12, 18
Splice K6.............................15, 21
Splice K7.............................12, 18
Splice K7-1...............................12
Splice L1................................51
Splice L3................................28
Splice L4................................28
Splice L7................................29
Splice L7-1............................26, 28
Splice L7-2...............................51
Splice L39.............................26, 28
Splice L39-1..............................30
Splice M1................................35
Splice M1-1............................8,35
Splice M2................................35
Splice Z1................................32
Splice Z1-2...............................31
Splice Z1-3...............................32
Splice Z1-4...............................54
Splice Z1-5............................51, 54
Splice Z1-6.........................36, 51, 54
Splice Z1-7............................11, 17
Splice Z1-8...............................8
Splice Z1-9............................26, 28
Splice Z1-10.........................25, 27, 37
Splice Z2................................55
Splice Z12...............................57
Starter Relay................................7
Starter System, Engine..........................7
Steering Column Connector......................70
Stop Lamp Switch............................34
Stop/Turn and Hazard Flasher Systems..............34
Hazard Signal Flasher........................34
Stop Lamp Switch..........................34Wiring Diagram Name Sheet Number
Turn/Hazard Switch Assembly...................34
Turn Signal Flasher..........................34
Switches
A/C Blower Switch..........................50
A/C Low Pressure Switch.....................49
Back-Up Lamp Switch........................7
Blower Switch.............................47
Brake Warning Switch.........................9
Dimmer Switch..........................1,29
Door Jamb Switch..........................35
4-WD Drive Switch..........................8
Fog Lamp Switch...........................30
Headlamp Switch.........................1,29
Heated Rear Window Switch....................53
Heater/Off Switch...........................47
Horn Switch..............................33
Ignition Key Warning Switch....................36
Ignition Switch...........................2,9
Mercury Switch.............................8
Panel/Lamp Dimmer Switch..................1,31
Park Brake Switch...........................9
Park/Neutral Position Switch....................7
Power Steering Switch.......................14
Rear Wiper Switch..........................37
Seat Belt Switch...........................36
Stop Lamp Switch..........................34
Washer Switch..........................38, 40
Wiper/Washer Switch......................38, 40
Tachometer................................42
Throttle Position (Sensor)....................15, 21
Timer....................................54
Transmission Range Illumination...................32
Turn/Hazard Switch Assembly....................34
Turn Signal Flasher...........................34
Underhood Light..............................8
Vehicle Speed Sensor.......................12, 18
Voltmeter..................................44
Washer Pump.........................37, 38, 39
Washer Switch...........................38, 40
Wheel Sensors..............................59
Windshield Wiper System.......................38
Washer Pump.............................38
Washer Switch............................38
Wiper Motor..............................38
Wiper/Washer Switch........................38
W/Wiper Circuit Breaker.......................38
Wiper Switch.............................38
8W - 76 WIRING DIAGRAMSJ